Green routes for synthesis of zeolites

Comprehensive understanding of the synthesis and formation mechanism of dendritic mesoporous silica nanospheres

The interest in the design and controlled fabrication of dendritic mesoporous silica nanospheres (DMSNs) emanates from their widespread application in drug-delivery carriers, catalysis and nanodevices owing to their unique open three-dimensional dendritic superstructures with large pore channels and highly accessible internal surface areas. A variety of synthesis strategies have been reported, but there is no basic consensus on the elucidation of the pore structure and the underlying formation mechanism of DMSNs. Although all the DMSNs show a certain degree of similarity in structure, do they follow the same synthesis mechanism? What are the exact pore structures of DMSNs? How did the bimodal pore size distributions kinetically evolve in the self-assembly? Can the relative fractions of small mesopores and dendritic large pores be precisely adjusted? In this review, by carefully analysing the structures and deeply understanding the formation mechanism of each reported DMSN and coupling this with our research results on this topic, we conclude that all the DMSNs indeed have the same mesostructures and follow the same dynamic self-assembly mechanism using microemulsion droplets as super templates in the early reaction stage, even without the oil phase.

Transport Phenomena in Zeolites in View of Graph Theory and Pseudo-Phase Transition

Transport phenomena play an essential role in catalysis. While zeolite catalysis is widely applied in industrial chemical processes, its efficiency is often limited by the transport rate in the micropores of the zeolite. Experimental and theoretical methods are useful for understanding the transport phenomena on multiscale levels. Traditional diffusion models usually use a linear driving force and an isotropic continuum medium, such that transport in a hierarchical catalyst structure and the occurrence of nonlinear deactivation cannot be well understood. Due to the presence of spatial confinement and an ordered structure, some aspects of the transport in a zeolite cannot be regarded as continuum phenomena and discrete models are being developed to explain these. Graph theory and small-world networks are powerful tools that have allowed pseudo-phase transition phenomena and other nontrivial relationships to be clearly revealed. Discrete models that include graph theory can build a bridge between microscopic quantum physics and macroscopic catalyst engineering in both the space and time scales. For a fuller understanding of transport phenomena in diverse fields, several theoretical methods need to be combined for a comprehensive multiscale analysis.

Using ultrasound to improve the sequential post-synthesis modification method for making mesoporous Y zeolites

Mesoporous Y zeolites were prepared by the sequential chemical dealumination (using chelating agents such as ethylenediaminetetraacetic acid, H4EDTA, and citric acid aqueous solutions) and alkaline desilication (using sodium hydroxide, NaOH, aqueous solutions) treatments. Specifically, the ultrasound-assisted alkaline treatment (i.e., ultrasonic treatment) was proposed as the alternative to conventional alkaline treatments which are performed under hydrothermal conditions. In comparison with the hydrothermal alkaline treatment, the ultrasonic treatment showed the comparatively enhanced efficiency (with the reduced treatment time, i.e., 5 min vs. 30 min, all with 0.2 mol·L−1 NaOH at 65°C) in treating the deal-uminated Y zeolites for creating mesoporosity. For example, after the treatment of a dealuminated zeolite Y (using 0.1 mol·L−1 H4EDTA at 100°C for 6 h), the ultrasonic treatment produced the mesoporous zeolite Y with the specific external surface area (Sexternal) of 160 m2·g·−1and mesopore volume (Vmeso) of 0.22 cm3·g−1, being slightly higher than that by the conventional method (i.e., Sextemal= 128 m2·g−1 and Vmeso = 0.19 cm3·g−1). The acidic property and catalytic activity (in catalytic cracking of n-octane) of mesoporous Y zeolites obtained by the two methods were comparable. The ultrasonic desilication treatment was found to be generic, also being effective to treat the dealuminated Y zeolites by citric acid. Additionally, the first step of chemical dealumination treatment was crucial to enable the effective creation of mesopores in the parent Y zeolite (with a silicon-to-aluminium ratio, Si/Al = 2.6) regardless of the subsequent alkaline desilication treatment (i.e., ultrasonic or hydrothermal). Therefore, appropriate selection of the condition of the chemical dealumination treatment based on the property of parent zeolites, such as Si/Al ratio and crystallinity, is important for making mesoporous zeolites effectively.

Reutilization of silicon- and aluminum- containing wastes in the perspective of the preparation of SiO2-Al2O3 based porous materials for adsorbents and catalysts

The waste materials available as sources of silicon and aluminum for producing porous materials like amorphous silicas, aluminas, amorphous silica-aluminas, and zeolites, to be used as catalyst and adsorbents, are briefly summarized. The procedures for preparing these materials from wastes are also taken into account. The limits of this approach in terms of economy and environmental protection are also briefly considered. It is concluded that mesoporous materials can be prepared from wastes, but care to product quality and to overall process efficiency is needed.

Direct synthesis of the organic and Ge free Al containing BOG zeolite (ITQ-47) and its application for transformation of biomass derived molecules

Aluminosilicate boggsite (Si/Al-BOG) has been hydrothermally synthesized without adding organic structure-directing agents (OSDAs) in the synthesis gel using the borosilicogermanium ITQ-47 (Si/B-ITQ-47) zeolite as seeds.

Solvent-free synthesis of ZIF-8 from zinc acetate with the assistance of sodium hydroxide

The development of sustainable routes for the synthesis of metal organic frameworks (MOFs) is very important because of the wide applications of MOFs on a large scale in the fields of adsorption, separation, and catalysis. ZIF-8, a zinc-based zeolitic imidazolate framework (ZIF), was first prepared following a solvent-free method from zinc acetate and denoted as ZIF-8-DGUT. The synthesis was conducted with the addition of an appropriate amount of sodium hydroxide (NaOH) powder before fully grinding, and the synthesis was accomplished at mild temperature at 343 K for 24 h. This strategy provided a practical method for the production of ZIF materials.

Organic template-free synthesis of an open framework silicoaluminophosphate (SAPO) with high thermal stability and high ionic conductivity

This article describes the organic-template free synthesis, structural elucidation, thermal stability and conductivity property investigation of the silicon-substituted AlPO-CJ19.

Bulk COFs and COF nanosheets for electrochemical energy storage and conversion

The current advances, structure-property relationship and future perspectives in covalent organic frameworks (COFs) and their nanosheets for electrochemical energy storage (EES) and conversion (EEC) are summarized.

Mesoporogen-free synthesis of hierarchical HZSM-5 for LDPE catalytic cracking

We show how Stöber silica spheres can be transformed into hierarchical HZSM-5 by a mesoporogen-free and modified SAC route.

Solid-state transformation of TMA-magadiite into zeolite omega and detailed insights into the crystallization process

Herein, we have studied the crystallization of zeolite omega by the solid-state transformation of TMA-magadiite at 100 °C for 12 h. The samples prepared at different times were subjected to XRD, SEM, IR, Raman and solid MAS NMR analyses to investigate the crystallization behaviors and changes in the medium-range structure during the synthesis process and a comprehensive mechanism was proposed. It has been demonstrated that the 5Rs and 6Rs in magadiite are partially retained in the system and participate in the growth of zeolite omega. The 4Rs were formed after heating for 4 h. The synthesis time of the zeolite omega using this method is shorter than that using the magadiite hydrothermal conversion method (about 72 h), because special composition building units, which have similarities to the structure of zeolite omega, were formed and adsorbed on the surface of the TMA-magadiite, and then provided a growth surface for the synthesis of targets. In addition, recycling the waste mother liquid produced in the preparation of the precursor was done to achieve the low cost and green synthesis. Finally, several factors influencing the reaction are discussed.

Bridging the Gap between Structurally Distinct 2D Lamellar Zeolitic Precursors through a 3D Germanosilicate Intermediate

There is broad scientific interest in lamellar zeolitic materials for a large variety of technological applications. The traditional synthetic methods towards two-dimensional (2D) zeolitic precursors have made a great impact in the construction of families of related zeolites; however, the connection between structurally distinct 2D zeolitic precursors is much less investigated in comparison, thereby resulting in a synthetic obstacle that theoretically limits the types of zeolites that can be constructed from each layer. Herein, we report a Ge-recycling strategy for the topotactic conversion between different 2D zeolitic precursors through a three-dimensional (3D) germanosilicate. Specifically, the intermediate germanosilicate can be constructed within 150 min by taking advantage of its structural similarity with the parent lamellar precursor. This process enables the conversion of one 2D zeolite structure into another distinct structure, thus overcoming the synthetic obstacle between two families of zeolitic materials.

Morphology-Controlled Synthesis of H-type MFI Zeolites with Unique Stacked Structures through a One-Pot Solvent-Free Strategy

H-type aluminosilicate zeolites are extensively used as solid-acid catalysts and support materials in industrial catalysis. However, the conventional synthesis methods involving hydrothermal syntheses and ion-exchange processes suffer from severe water pollution and toxic gas emissions. Herein, H-type MFI zeolite catalysts with a unique stacked structure were directly synthesized in the presence of NH₄ F and with the help of zeolite confinement through a solvent-free route without further ion-exchange procedures. A range of ex situ and in situ characterization procedures were used to provide evidence of the simultaneous use of pre-made ZSM-5 and NH₄ F as a confined Al source and mineralizer, respectively. The confined zeolite framework of ZSM-5 prevented the formation of AlF_x species between NH₄ F and Al atoms, ensuring that the prepared samples had desirable acidic properties. Moreover, the resulting morphology could be controlled by using different silica substrates. The obtained H-type MFI zeolites showed excellent catalytic performance in methanol-to-gasoline reactions owing to their unique structure and directly exposed acidic sites. The developed one-pot strategy provides an alternative method for the facile synthesis of H-type zeolites with defined morphology.

Noble Metal Particles Confined in Zeolites: Synthesis, Characterization, and Applications

Noble metal nanoparticles or subnanometric particles confined in zeolites, that is, metal@zeolite, represent an important type of functional materials with typical core-shell structure. This type of material is known for decades and recently became a research hotspot due to their emerging applications in various fields. Remarkable achievements are made dealing with the synthesis, characterization, and applications of noble metal particles confined in zeolites. Here, the most representative research progress in metal@zeolites is briefly reviewed, aiming to boost further research on this topic. For the synthesis of metal@zeolites, various strategies, such as direct synthesis from inorganic or ligand-assisted noble metal precursors, multistep postsynthesis encapsulation and ion-exchange followed by reduction, are introduced and compared. For the characterization of metal@zeolites, several most useful techniques, such as electron microscopy, X-ray based spectroscopy, infrared and fluorescence emission spectroscopy, are recommended to check the successful confinement of noble metal particles in zeolite matrix and their unique physiochemical properties. For the applications of metal@zeolites, catalysis and optics are involved with an emphasis on catalytic applications including the size-dependent catalytic properties, the sintering-resistance properties, the substrate shape-selective catalysis, and catalysis modulation by zeolite microenvironment.

Synthesis and Characterization of Crystalline NaY-Zeolite from Belitung Kaolin as Catalyst for n-Hexadecane Cracking

Crystalline sodium Y (NaY) zeolite has been synthesized using alternative natural source of aluminate and silicate, extracted from natural Belitung kaolin. Prior to use, the natural kaolin was pretreated to obtain fragmented metakaolin and extracted silica. Synthesis was conducted with the addition of NaY gel (two types of NaY seeds were used, prepared from colloidal sillica or sodium silica water) using hydrothermal method for 21 h at 100 °C. The characterization on the as-synthesized zeolites confirmed that the one prepared using colloidal silica-seed has closer structure similarity to NaY zeolite that was synthesized using pro analysis silicate and aluminate sources. Thus, the rest of the synthesis of NaY was carried out using colloidal silica-NaY seed. The NaY zeolites then were converted to HY, through ammonium-exchange followed by calcination, to be tested as cracking catalysts using n-hexadecane as a probe molecule. It shows that HY from metakaolin and extracted silica gives high performance, i.e., n-hexadecane conversion of 58%–64%, also C5-C12 percentage yield and selectivity of 56%–62% and 98%. This work has shown the potential to utilize kaolin as alternative silicate aluminate sources for crystalline zeolite synthesis and to obtain inexpensive and environmentally friendly catalyst materials.

Advances in the Green Synthesis of Microporous and Hierarchical Zeolites: A Short Review

Hierarchical zeolites have been extensively studied due to their enhancement of intra-crystalline diffusion, which leads to the improved catalytic activity and resistance to coking-deactivation. Traditional synthesis strategies of hierarchical zeolites via post-treatment or directing synthesis with the aid of mesoporous template are often characterized by high energy consumption and substantial use of expensive and environmentally unfriendly organic templates. In the recent decade, new green synthesis protocols have been developed for the effective synthesis of conventional and hierarchical zeolites. In this review, the latest advancements on the green synthesis of hierarchical zeolites are summarized and discussed in detail.

Needs and Gaps for Catalysis in Addressing Transitions in Chemistry and Energy from a Sustainability Perspective

Catalysis is undergoing a major transition resulting from significant changes in chemical and energy production. To honor the 50th anniversary of establishing the Jerzy Haber Institute of Catalysis and Surface Chemistry, this Essay discusses, from a forward-looking, personal and somewhat provocative perspective, the needs and gaps of catalysis to address the ongoing transition in chemistry and energy from a sustainability perspective. The focus is on a few selected aspects identified as crucial: i) The precise synthesis of catalytic materials, particularly focusing on mesoporous molecular sieves, metal-organic frameworks, and zeolites (particularly two-dimensional type); ii) advanced catalyst characterization methods; iii) new concepts and approaches needed in catalysis to meet the demands of a field of energy and chemistry in transition.

Solvent-free and rapid synthesis of mesoporous Pt–iron oxide catalysts via mechanochemical assembly

Mechanochemical assembly enables the solvent-free construction of plentiful mesopores and highly dispersed Pt NPs in iron oxide catalysts.

Ultrafast synthesis of zeolites: breakthrough, progress and perspective

An ultrafast route was established to synthesize industrially important zeolites in several minutes, which represents a breakthrough in the field of zeolite synthesis.

Design and synthesis of Ga-doped ZSM-22 zeolites as highly selective and stable catalysts forn-dodecane isomerization

Ga-Doped ZSM-22 zeolites were synthesized successfullyviaa hydrothermal method and exhibited better catalytic performance inn-dodecane isomerization.

Ionothermal synthesis of a photoelectroactive titanophosphite with a three-dimensional open-framework

A new titanophosphite open-framework exhibits photovoltaic properties and photocatalytic activity as an n-type semiconductor.

Strategies to control zeolite particle morphology

Methods to synthesize zeolites with different crystal habits and assemble zeolite crystals into specific structures are reviewed for the rational design of zeolite particle morphologies.

Recent advances in the preparation of zeolites for the selective catalytic reduction of NOx in diesel engines

Metal-exchanged zeolites with small pore sizes have attracted much attention in recent years due to their application in the selective catalytic reduction (SCR) of NOx in diesel engines.

Ultrasmall Metal Nanoparticles Confined within Crystalline Nanoporous Materials: A Fascinating Class of Nanocatalysts

Crystalline nanoporous materials with uniform porous structures, such as zeolites and metal-organic frameworks (MOFs), have proven to be ideal supports to encapsulate ultrasmall metal nanoparticles (MNPs) inside their void nanospaces to generate high-efficiency nanocatalysts. The nanopore-encaged metal catalysts exhibit superior catalytic performance as well as high stability and catalytic shape selectivity endowed by the nanoporous matrix. In addition, the synergistic effect of confined MNPs and nanoporous frameworks with active sites can further promote the catalytic activities of the composite catalysts. Herein, recent progress in nanopore-encaged metal nanocatalysts is reviewed, with a special focus on advances in synthetic strategies for ultrasmall MNPs (<5 nm), clusters, and even single atoms confined within zeolites and MOFs for various heterogeneous catalytic reactions. In addition, some advanced characterization methods to elucidate the atomic-scale structures of the nanocatalysts are presented, and the current limitations of and future opportunities for these fantastic nanocatalysts are also highlighted and discussed. The aim is to provide some guidance for the rational synthesis of nanopore-encaged metal catalysts and to inspire their further applications to meet the emerging demands in catalytic fields.

Organotemplate-Free β Zeolites: From Zeolite Synthesis to Hierarchical Structure Creation

Interest in the production of β zeolites in the absence of organic structure-directing agent (OSDA) has continued to grow consistently during the past decade. During this time, numerous strategies have been proposed to manipulate the hierarchy of zeolite pore structures in order to facilitate the transport of bulky reactants and to improve the accessibility of active sites in zeolite catalysts. In this work, we describe an organotemplate-free route to produce hierarchical β zeolites. Using OSDA-free β as the starting zeolites, we explored the applicability of various postsynthetic approaches to create hierarchical structures with mesoporosity, including framework stabilization, dealumination, conventional desilication, and hydrothermal desilication. While framework stabilization and dealumination were not effective in generating mesoporosity, they were necessary as modification steps to determine the efficacy of hierarchical structure creation. Compared to conventional desilication, hydrothermal desilication produces larger mesopores and much better preservation of microporosity and acidity because of the occurrence of recrystallization. The cost-effective, scalable production of organotemplate-free hierarchical β zeolites could greatly enhance the adoption of β zeolites in oil refining and petrochemical industries, where the advantages of hierarchically structured zeolites can dramatically improve catalytic performances in formulated catalysts.

A Comparative Study of MFI Zeolite Derived from Different Silica Sources: Synthesis, Characterization and Catalytic Performance

In this paper, a comparative study of MFI zeolite derived from different silica sources is presented. Dry gel conversion (DGC) method is used to synthesize silicalite-1 and ZSM-5 with MFI structure. Two kinds of silica sources with different particle sizes are used during the synthesis of MFI zeolite. The as-prepared samples were characterized by X-ray diffraction (XRD), N2-sorption, Fourier transform infrared spectroscopy (FTIR), Scanning electron microscopy (SEM) and X-ray fluorescence spectrometer (XRF). From the characterization results, it could be seen that the high-quality coffin-like silicalite-1 was synthesized using silica sphere with particle size of 300 nm as silica source, with crystallization time being shortened to 2 h. The schematic diagram of silicalite-1 formation using silica sources with different particle sizes is summarized. ZSM-5 was obtained by adding Al atoms to raw materials during the synthesis of MFI zeolite. The performance of aqueous phase eugenol hydrodeoxygenation over Pd/C-ZSM-5 catalyst is evaluated.