Ultrahigh strength and stiffness in cross-linked hierarchical carbon nanotube bundles

Effect of Nanostructure and Crosslinks on Impact Resistance of Carbon Nanotube Films Under Micro-Ballistic Impact

Carbon nanotube (CNT) films show great promise as an advanced bulletproof materials due to their excellent energy dissipation ability under impact loadings. However, it is challenging to determine the optimized architecture structure of CNTs to enhance the impact resistance of CNT films. In this study, the impact behavior of CNT films with various architecture structures were studied by micro-ballistic impact experiments and coarse-grained molecular dynamics (CGMD) simulations. The micro-ballistic impact experimental results showed that the cross-ply laminated (CPL) structure enhances significantly the specific energy absorption (SEA) of CNT films compared to that with disordered structure due to the synergistic interactions between covalent bonds in CNT chains. On this basis, four CPL-CNT (CCNT) films with the same areal density (ρ2D) but different single-layer areal density (ρ s 2 D ${\rho }_{s}^{2D}$ ) and one disordered CNT (DCNT) film with the same ρ2D as the CCNT films were constructed in CGMD models. The simulation results showed that the SEAs of all the four CCNT films are higher than DCNT film, which is consistent with experiments. In addition, the SEAs of CCNT films increase with decreasingρ s 2 D ${\rho }_{s}^{2D}$ . However, too smallρ s 2 D ${\rho }_{s}^{2D}$ can lead to local plugging failure of the CNT film and therefore decrease SEA of the CNT film. Moreover, adding crosslinks could further increase the SEAs of both the DCNT and the CCNT films due to the strengthened interactions of adjacent CNTs. The crosslinked CCNT films with appropriate ρ2D is still much higher than the crosslinked DCNT films. Furthermore, it was further found that when the strength of the crosslinks aligns with that of the CNT beads, the CNT film achieves preeminent impact resistance. This study provides a pathway for enhancing the impact resistance of CNT films by optimizing the microstructure and introducing crosslinks between CNTs.

Photoinduced Nonadiabatic Dynamics of a Single-Walled Carbon Nanotube-Porphyrin Complex

Single-walled carbon nanotubes (SWCNTs) have gained a lot of attention in the past few decades due to their promising optoelectronic properties. In addition, SWCNTs can form complexes that have good chemical stability and transport properties with other optical functional materials through noncovalent interactions. Elucidating the detailed mechanism of these complexes is of great significance for improving their optoelectronic properties. Nevertheless, simulating the photoinduced dynamics of these complexes accurately is rather challenging since they usually contain hundreds of atoms. To save computational efforts, most of the previous works have ignored the excitonic effects by employing nonadiabatic carrier (electron and hole) dynamics simulations. To properly consider the influence of excitonic effects on the photoinduced ultrafast processes of the SWCNT-tetraphenyl porphyrin (H2TPP) complex and to further improve the computational efficiency, we developed the nonadiabatic molecular dynamics (NAMD) method based on the extended tight binding-based simplified Tamm-Dancoff approximation (sTDA-xTB), which is applied to study the ultrafast photoinduced dynamics of the noncovalent SWCNT-porphyrin complex. In combination with statically electronic structure calculations, the present work successfully reveals the detailed microscopic mechanism of the ultrafast excitation energy transfer process of the complex. Upon local excitation on the H2TPP molecule, an ultrafast energy transfer process occurs from H2TPP (SWCNT-H2TPP*) to SWCNT (SWCNT*-H2TPP) within 10 fs. Then, two slower processes corresponding to the energy transfer from H2TPP to SWCNT and hole transfer from H2TPP to SWCNT take place in the 1 ps time scale. The sTDA-xTB-based electronic structure calculation and NAMD simulation results not only match the previous experimental observations from static and transient spectra but also provide more insights into the detailed information on the complex's photoinduced dynamics. Therefore, the sTDA-xTB-based NAMD method is a powerful theoretical tool for studying the ultrafast photoinduced dynamics in large extended systems with a large number of electronically excited states, which could be helpful for the subsequent design of SWCNT-based functional materials.

Mechanical Properties of Twisted Carbon Nanotube Bundles with Carbon Linkers from Molecular Dynamics Simulations

The manufacturing of high-modulus, high-strength fibers is of paramount importance for real-world, high-end applications. In this respect, carbon nanotubes represent the ideal candidates for realizing such fibers. However, their remarkable mechanical performance is difficult to bring up to the macroscale, due to the low load transfer within the fiber. A strategy to increase such load transfer is the introduction of chemical linkers connecting the units, which can be obtained, for example, using carbon ion-beam irradiation. In this work, we investigate, via molecular dynamics simulations, the mechanical properties of twisted nanotube bundles in which the linkers are composed of interstitial single carbon atoms. We find a significant interplay between the twist and the percentage of linkers. Finally, we evaluate the suitability of two different force fields for the description of these systems: the dihedral-angle-corrected registry-dependent potential, which we couple for non-bonded interaction with either the AIREBO potential or the screened potential ReboScr2. We show that both of these potentials show some shortcomings in the investigation of the mechanical properties of bundles with carbon linkers.

Computational study of effect of radiation induced crosslinking on the properties of flattened carbon nanotubes

Flattened carbon nanotubes (flCNTs) are a primary component of many carbon nanotube (CNT) yarn and sheet materials, which are promising reinforcements for the next generation of ultra-strong composites for aerospace applications. Significant improvements in the performance of CNT materials can be realized with improvements in the load transfer between flCNTs, which are generally oriented at different angles with respect to each other. An intriguing approach to improving the load transfer is via irradiation-induced chemical crosslinking between adjacent flCNTs. The objective of this research is to use molecular dynamics (MD) simulations to predict the behavior of flCNT junctions with 0- and 90-degree orientations and varying levels of crosslinking. The results indicate that crosslinking improves the flCNT interfacial load transfer for both orientations, but degrades the flCNT tensile response. The primary toughening mechanism at the flCNT/flCNT interface is the formation of carbon chains that provide load transfer up to the point of total rupture. Based on these results, it is clear that irradiation-induced crosslinking is beneficial in CNT-based composite systems in which interfacial load transfer between flCNTs is of primary importance, even though individual flCNTs may lose some mechanical integrity with crosslinking.

Controllable Preparation and Strengthening Strategies towards High-Strength Carbon Nanotube Fibers

Carbon nanotubes (CNTs) with superior mechanical properties are expected to play a role in the next generation of critical engineering mechanical materials. Crucial advances have been made in CNTs, as it has been reported that the tensile strength of defect-free CNTs and carbon nanotube bundles can approach the theoretical limit. However, the tensile strength of macro carbon nanotube fibers (CNTFs) is far lower than the theoretical level. Although some reviews have summarized the development of such fiber materials, few of them have focused on the controllable preparation and performance optimization of high-strength CNTFs at different scales. Therefore, in this review, we will analyze the characteristics and latest challenges of multiscale CNTFs in preparation and strength optimization. First, the structure and preparation of CNTs are introduced. Then, the preparation methods and tensile strength characteristics of CNTFs at different scales are discussed. Based on the analysis of tensile fracture, we summarize some typical strategies for optimizing tensile performance around defect and tube-tube interaction control. Finally, we introduce some emerging applications for CNTFs in mechanics. This review aims to provide insights and prospects for the controllable preparation of CNTFs with ultra-high tensile strength for emerging cutting-edge applications.

An Overview of Hierarchical Design of Textile-Based Sensor in Wearable Electronics

Smart textiles have recently aroused tremendous interests over the world because of their broad applications in wearable electronics, such as human healthcare, human motion detection, and intelligent robotics. Sensors are the primary components of wearable and flexible electronics, which convert various signals and external stimuli into electrical signals. While traditional electronic sensors based on rigid silicon wafers can hardly conformably attach on the human body, textile materials including fabrics, yarns, and fibers afford promising alternatives due to their characteristics including light weight, flexibility, and breathability. Of fundamental importance are the needs for fabrics simultaneously having high electrical and mechanical performance. This article focused on the hierarchical design of the textile-based flexible sensor from a structure point of view. We first reviewed the selection of newly developed functional materials for textile-based sensors, including metals, conductive polymers, carbon nanomaterials, and other two-dimensional (2D) materials. Then, the hierarchical structure design principles on different levels from microscale to macroscale were discussed in detail. Special emphasis was placed on the microstructure control of fibers, configurational engineering of yarn, and pattern design of fabrics. Finally, the remaining challenges toward industrialization and commercialization that exist to date were presented.

Chirality-Dependent Mechanical Properties of Bundles and Thin Films Composed of Covalently Cross-Linked Carbon Nanotubes

The effect of nanotube chirality on the mechanical properties of materials composed of single-walled carbon nanotubes (CNTs) is poorly understood since the interfacial load transfer in such materials is strongly dependent on the intertube interaction and structure of the nanotube network. Here, a combined atomistic-mesoscopic study is performed to reveal the effect of CNT diameter on the deformation mechanisms and mechanical properties of CNT bundles and low-density CNT films with covalent cross-links (CLs). First, the pullout of the central nanotube from bundles composed of seven (5,5), (10,10), (20,20), (17,0), and (26,0) CNTs is studied in molecular dynamics simulations based on the ReaxFF force field. The simulations show that the shear modulus and strength increase with decreasing CNT diameter. The results of atomistic simulations are used to parametrize a mesoscopic model of CLs and to perform mesoscopic simulations of in-plane tension and compression of thin films composed of thousands of cross-linked CNTs. The mechanical properties of CNT films are found to be strongly dependent on CNT diameter. The film modulus increases as the CNT diameter increases, while the tensile strength decreases. The in-plane compression is characterized by collective bending of whole films and order-of-magnitude smaller compressive strengths. The films composed of (5,5) CNTs exhibit the ability for large-strain compression without irreversible changes in the material structure. The stretching rigidity of individual nanotubes and volumetric CL density are identified as the key factors that dominate the effect of CNT chirality on the mechanical properties of CNT films. The film modulus is affected by both CL density and stretching rigidity of CNTs, while the tensile strength is dominated by CL density. The obtained results suggest that the on-demand optimization of the mechanical properties of CNT films can be performed by tuning the nanotube chirality distribution.

Hybridly double-crosslinked carbon nanotube networks with combined strength and toughness via cooperative energy dissipation

Although chemical crosslinking has been extensively explored to enhance the mechanical properties of network-type materials for structural and energy (electrochemical, thermal, etc.) applications, loading-induced energy dissipations usually occur through a single channel that either leads to network brittleness or low strength/stiffness. In this work, we apply coarse-grained molecular dynamics simulations to explore the potential of hybridly double-crosslinked carbon nanotube (CNT) networks as a light weight functional material with combined strength and toughness. While increasing the crosslinking density or strong crosslink composition may, in general, enhance the strength and toughness, further increasing the two parameters would surprisingly lead to deteriorated strength and toughness. We find that double-crosslinked networks can nicely achieve cooperative energy dissipation with minimal structural damage. In particular, the weak crosslinks serve as "sacrificial bonds" to dissipate elastic energies from external loading, while the strong crosslinks act as "structure holders" and break at a much later stage during the tensile test. Therefore, the combination of more than one type of crosslinking with hybrid potential energy landscapes and breaking time scales can prevent premature simultaneous breaking of multiple strong crosslinks. By deploying intermediate amounts of weak and strong crosslinks, we observe an outstanding density-normalized strength of 227-2130 kPa m³ kg^-1 as compared to many structural materials and advanced nanocomposites. The crosslinking strategies developed here would pave new avenues for the rational design of functional network materials beyond CNTs, such as hydrogels, nanofibers, and nanocomposites.

Building a Bridge for Carbon Nanotubes from Nanoscale Structure to Macroscopic Application

Through 30 years of research, researchers have gained a deep understanding of the synthesis, characteristics, and applications of carbon nanotubes (CNTs). However, up to now, there are still few industries using CNT as the leading material. The difficulty of CNTs to be applied in industry is the gap between the properties of CNT-based aggregates and those of a single carbon nanotube. Therefore, how to maintain the intrinsic properties of CNTs when they are assembled into aggregates is of great significance. Herein, we summarize and analyze the research status of CNT materials applied in different fields from proven techniques to potential industries, including energy storage, electronics, mechanical and other applications. For each application, the intrinsic properties of CNTs and the real performances of their aggregates are compared to figure out the key problems in CNT synthesis. Finally, we give an outlook for building a bridge for CNTs from nanoscale structure to macroscopic application, giving inspiration to researchers making efforts toward the real application of carbon nanotubes.

A Meta-Analysis of Conductive and Strong Carbon Nanotube Materials

A study of 1304 data points collated over 266 papers statistically evaluates the relationships between carbon nanotube (CNT) material characteristics, including: electrical, mechanical, and thermal properties; ampacity; density; purity; microstructure alignment; molecular dimensions and graphitic perfection; and doping. Compared to conductive polymers and graphitic intercalation compounds, which have exceeded the electrical conductivity of copper, CNT materials are currently one-sixth of copper's conductivity, mechanically on-par with synthetic or carbon fibers, and exceed all the other materials in terms of a multifunctional metric. Doped, aligned few-wall CNTs (FWCNTs) are the most superior CNT category; from this, the acid-spun fiber subset are the most conductive, and the subset of fibers directly spun from floating catalyst chemical vapor deposition are strongest on a weight basis. The thermal conductivity of multiwall CNT material rivals that of FWCNT materials. Ampacity follows a diameter-dependent power-law from nanometer to millimeter scales. Undoped, aligned FWCNT material reaches the intrinsic conductivity of CNT bundles and single-crystal graphite, illustrating an intrinsic limit requiring doping for copper-level conductivities. Comparing an assembly of CNTs (forming mesoscopic bundles, then macroscopic material) to an assembly of graphene (forming single-crystal graphite crystallites, then carbon fiber), the ≈1 µm room-temperature, phonon-limited mean-free-path shared between graphene, metallic CNTs, and activated semiconducting CNTs is highlighted, deemphasizing all metallic helicities for CNT power transmission applications.

Carbon Nanotube-Based Scaffolds for Cardiac Tissue Engineering-Systematic Review and Narrative Synthesis

Cardiovascular disease is currently the top global cause of death, however, research into new therapies is in decline. Tissue engineering is a solution to this crisis and in combination with the use of carbon nanotubes (CNTs), which have drawn recent attention as a biomaterial, could facilitate the development of more dynamic and complex in vitro models. CNTs' electrical conductivity and dimensional similarity to cardiac extracellular proteins provide a unique opportunity to deliver scaffolds with stimuli that mimic the native cardiac microenvironment in vitro more effectively. This systematic review aims to evaluate the use and efficacy of CNTs for cardiac tissue scaffolds and was conducted according to the Preferred Reporting Items for Systematic Reviews and Meta-Analysis (PRISMA) guidelines. Three databases were searched: PubMed, Scopus, and Web of Science. Papers resulting from these searches were then subjected to analysis against pre-determined inclusion and quality appraisal criteria. From 249 results, 27 manuscripts met the criteria and were included in this review. Neonatal rat cardiomyocytes were most commonly used in the experiments, with multi-walled CNTs being most common in tissue scaffolds. Immunofluorescence was the experimental technique most frequently used, which was employed for the staining of cardiac-specific proteins relating to contractile and electrophysiological function.

Optimization of Mass Flow in the Synthesis of Ferromagnetic Carbon Nanotubes in Chemical Vapor Deposition System

Carbon nanotubes have unique properties, which make it possible to be applied in a variety of sensing applications. Moreover, by controlling the synthesis chemistry process, it is possible for carbon nanotubes to either fill or attach to its surface metal particles, e.g., iron. In an industrial scale, the yield and purity of the final product is very important. This work describes the chemical vapor deposition (CVD) method of carbon iron nanocontainers with maximum nanoparticles to impurities ratio. As one of the main parameters, the mass flow of gases was considered. To investigate the quality of the product, the scanning electron microscopy and thermogravimetric methods were used. Results for different process conditions were presented and discussed. The low gas velocity and high temperatures may affect the catalyst decomposition and ionization. The optimum flow and temperature in the reactor were determined.

Universal Strength Scaling in Carbon Nanotube Bundles with Frictional Load Transfer

Carbon nanotubes (CNTs) individually display exceptional mechanical properties, but the strength of their mesoscale assemblies such as bundles has a fundamental disconnect, with limited understanding of its scaling. Here we use coarse-grained implementation of a CNT interface with prescribed length distributions and parametrized cross-link density, providing two essential control parameters. It is shown that a linear relationship between strength of the bundles and these control parameters exists, across multiple hierarchies of nanotube interfaces. Furthermore, all geometrical perturbations caused by length distribution and bundle dimensions result in a net stress concentration effect, without influencing the scaling behavior.

A molecular dynamics study on the thermal properties of carbon-based gold nanoparticles

Due to unique features in surface activity, thermal stability, electrical and thermal conductivity, and compatibility with biomolecules such as DNA and proteins, carbon-based nanoparticles are raised potential as a candidate for various applications such as catalytic processes, drug delivery, light, and electrical engineering. Based on this premise, thermodynamic features of pure, graphene, and carbon nanotube (CNT)-based gold nanoparticles (AuNPs) are investigated using molecular dynamics approach. Melting, heat capacity, thermal conductivity, contact angle of molten AuNPs, and phase transition are calculated as indicators of thermodynamic properties of pure and carbon-based AuNPs. Simulation results indicate that the presence of a carbon platform and its contact surface area has a significant role in the thermodynamic properties of AuNPs and leads the phononic heat capacity and thermal conductivity to decrease for AuNPs. The platform also causes the melting point temperature of AuNPs to increase. The melting of gold on the carbon base is of the first-order type. In addition, contact angle for molten AuNPs on the Graphene is significantly higher than the one on the CNT due to more contact area on the Graphene substrate.Graphical abstract .

A Review of Applications Using Mixed Materials of Cellulose, Nanocellulose and Carbon Nanotubes

Carbon nanotubes (CNTs) have been extensively studied as one of the most interesting nanomaterials for over 25 years because they exhibit excellent mechanical, electrical, thermal, optical, and electrical properties. In the past decade, the number of publications and patents on cellulose and nanocellulose (NC) increased tenfold. Research on NC with excellent mechanical properties, flexibility, and transparency is accelerating due to the growing environmental problems surrounding us such as CO2 emissions, the accumulation of large amounts of plastic, and the depletion of energy resources such as oil. Research on mixed materials of cellulose, NC, and CNTs has been expanding because these materials exhibit various characteristics that can be controlled by varying the combination of cellulose, NC to CNTs while also being biodegradable and recyclable. An understanding of these mixed materials is required because these characteristics are diverse and are expected to solve various environmental problems. Thus far, many review papers on cellulose, NC or CNTs have been published. Although guidance for the suitable application of these mixed materials is necessary, there are few reviews summarizing them. Therefore, this review introduces the application and feature on mixed materials of cellulose, NC and CNTs.

Storage of Mechanical Energy Based on Carbon Nanotubes with High Energy Density and Power Density

Energy storage in a proper form is an important way to meet the fast increase in the demand for energy. Among the strategies for storing energy, storage of mechanical energy via suitable media is widely utilized by human beings. With a tensile strength over 100 GPa, and a Young's modulus over 1 TPa, carbon nanotubes (CNTs) are considered as one of the strongest materials ever found and exhibit overwhelming advantages for storing mechanical energy. For example, the tensile-strain energy density of CNTs is as high as 1125 Wh kg^-1 . In addition, CNTs also exhibit great potential for fabricating flywheels to store kinetic energy with both high energy density (8571 Wh kg^-1 ) and high power density (2 MW kg^-1 to 2 GW kg^-1 ). Here, an overview of some typical mechanical-energy-storage systems and materials is given. Then, theoretical and experimental studies on the mechanical properties of CNTs and CNT assemblies are introduced. Afterward, the strategies for utilizing CNTs to store mechanical energy are discussed. In addition, macroscale production of CNTs is summarized. Finally, future trends and prospects in the development of CNTs used as mechanical-energy-storage materials are presented.

Carbon nanotube bundles with tensile strength over 80 GPa

Carbon nanotubes (CNTs) are one of the strongest known materials. When assembled into fibres, however, their strength becomes impaired by defects, impurities, random orientations and discontinuous lengths. Fabricating CNT fibres with strength reaching that of a single CNT has been an enduring challenge. Here, we demonstrate the fabrication of CNT bundles (CNTBs) that are centimetres long with tensile strength over 80 GPa using ultralong defect-free CNTs. The tensile strength of CNTBs is controlled by the Daniels effect owing to the non-uniformity of the initial strains in the components. We propose a synchronous tightening and relaxing strategy to release these non-uniform initial strains. The fabricated CNTBs, consisting of a large number of components with parallel alignment, defect-free structures, continuous lengths and uniform initial strains, exhibit a tensile strength of 80 GPa (corresponding to an engineering tensile strength of 43 GPa), which is far higher than that of any other strong fibre.

The Role of Water in Mediating Interfacial Adhesion and Shear Strength in Graphene Oxide

Graphene oxide (GO), whose highly tunable surface chemistry enables the formation of strong interfacial hydrogen-bond networks, has garnered increasing interest in the design of devices that operate in the presence of water. For instance, previous studies have suggested that controlling GO's surface chemistry leads to enhancements in interfacial shear strength, allowing engineers to manage deformation pathways and control failure mechanisms. However, these previous reports have not explored the role of ambient humidity and only offer extensive chemical modifications to GO's surface as the main pathway to control GO's interfacial properties. Herein, through atomic force microscopy experiments on GO-GO interfaces, the adhesion energy and interfacial shear strength of GO were measured as a function of ambient humidity. Experimental evidence shows that adhesion energy and interfacial shear strength can be improved by a factor of 2-3 when GO is exposed to moderate (∼30% water weight) water content. Furthermore, complementary molecular dynamics simulations uncovered the mechanisms by which these nanomaterial interfaces achieve their properties. They reveal that the strengthening mechanism arises from the formation of strongly interacting hydrogen-bond networks, driven by the chemistry of the GO basal plane and intercalated water molecules between two GO surfaces. In summary, the methodology and findings here reported provide pathways to simultaneously optimize GO's interfacial and in-plane mechanical properties, by tailoring the chemistry of GO and accounting for water content, in engineering applications such as sensors, filtration membranes, wearable electronics, and structural materials.

Ion Beam Modification of Carbon Nanotube Yarn in Air and Vacuum

We studied the effects ion beam irradiation on carbon nanotube (CNT) yarns. CNT yarn was fabricated by drawing and spinning CNT sheets from a vertically aligned CNT forest. The yarn was irradiated by 2.5 MeV protons in either vacuum or air. Irradiation in air was achieved by directing the proton beam through a 0.025 mm thick Ti window. Irradiation in vacuum occurred at a pressure of <10⁻⁶ torr at room temperature and at an elevated temperature of 600 °C. Tensile testing revealed that CNT yarn irradiated in air increased in tensile strength with increasing proton fluence. For yarn irradiated in vacuum, however, the strength decreased with increasing fluence. We believe that irradiation-induced excitation and trapping/bonding of gas atoms between tubes may play a role for the mechanical property changes.

Direct Intertube Cross-Linking of Carbon Nanotubes at Room Temperature

Carbon nanotubes (CNTs) have long been regarded as an efficient free radical scavenger because of the large-conjugation system in their electronic structures. Hence, despite abundant reports on CNT reacting with incoming free radical species, current research has not seen CNT itself displaying the chemical reactivity of free radicals. Here we show that reactive free radicals can in fact be generated on carbon nanotubes via reductive defluorination of highly fluorinated single-walled carbon nanotubes (FSWNTs). This finding not only enriches the current understanding of carbon nanotube chemical reactivity but also opens up new opportunities in CNT-based material design. For example, spacer-free direct intertube cross-linking of carbon nanotubes was previously achieved only under extremely high temperature and pressure or electron/ion beam irradiation. With the free radicals on defluorinated FSWNTs, the nanotubes containing multiple radicals on the sidewall can directly cross-link with each other under ambient temperature through intertube radical recombination. It is demonstrated that carbon nanotube fibers reinforced via direct cross-linking displays much improved mechanical properties.

Strong, Twist-Stable Carbon Nanotube Yarns and Muscles by Tension Annealing at Extreme Temperatures

A high-speed incandescent tension annealing process (ITAP) is used to increase the modulus and strength of twist-spun carbon nanotube yarns by up to 12-fold and 2.6-fold, respectively, provide remarkable resistance to oxidation and powerful protonating acids, and freeze yarn untwist. This twist stability enables torsional artificial-muscle motors having improved performance and minimizes problematic untwist during weaving nanotube yarns.

In situ TEM tensile testing of carbon-linked graphene oxide nanosheets using a MEMS device

This paper reports in situ transmission electron microscopy (TEM) tensile testing of carbon-linked graphene oxide nanosheets using a monolithic TEM compatible microelectromechanical system device. The set-up allows direct on-chip nanosheet thickness mapping, high resolution electron beam linking of a pre-fractured nanosheet, and mechanical tensile testing of the nanosheet. This technique enables simultaneous mechanical and high energy electron beam characterization of 2D nanomaterials.

Trade-off between the Mechanical Strength and Microwave Electrical Properties of Functionalized and Irradiated Carbon Nanotube Sheets

Carbon nanotube (CNT) sheets represent a novel implementation of CNTs that enable the tailoring of electrical and mechanical properties for applications in the automotive and aerospace industries. Small molecule functionalization and postprocessing techniques, such as irradiation with high-energy particles, are methods that can enhance the mechanical properties of CNTs. However, the effect that these modifications have on the electrical conduction mechanisms has not been extensively explored. By characterizing the mechanical and electrical properties of multiwalled carbon nanotube (MWCNT) sheets with different functional groups and irradiation doses, we can expand our insights into the extent of the trade-off that exists between mechanical strength and electrical conductivity for commercially available CNT sheets. Such insights allow for the optimization of design pathways for engineering applications that require a balance of material property enhancements.

Pushing the envelope of in situ transmission electron microscopy

Recent major improvements to the transmission electron microscope (TEM) including aberration-corrected electron optics, light-element-sensitive analytical instrumentation, sample environmental control, and high-speed and sensitive direct electron detectors are becoming more widely available. When these advances are combined with in situ TEM tools, such as multimodal testing based on microelectromechanical systems, key measurements and insights on nanoscale material phenomena become possible. In particular, these advances enable metrology that allows for unprecedented correlation to quantum mechanics and the predictions of atomistic models. In this Perspective, we provide a summary of recent in situ TEM research that has leveraged these new TEM capabilities as well as an outlook of the opportunities that exist in the different areas of in situ TEM experimentation. Although these advances have improved the spatial and temporal resolution of TEM, a critical analysis of the various in situ TEM fields reveals that further progress is needed to achieve the full potential of the technology.

Statistical shear lag model - unraveling the size effect in hierarchical composites

Numerous experimental and computational studies have established that the hierarchical structures encountered in natural materials, such as the brick-and-mortar structure observed in sea shells, are essential for achieving defect tolerance. Due to this hierarchy, the mechanical properties of natural materials have a different size dependence compared to that of typical engineered materials. This study aimed to explore size effects on the strength of bio-inspired staggered hierarchical composites and to define the influence of the geometry of constituents in their outstanding defect tolerance capability. A statistical shear lag model is derived by extending the classical shear lag model to account for the statistics of the constituents' strength. A general solution emerges from rigorous mathematical derivations, unifying the various empirical formulations for the fundamental link length used in previous statistical models. The model shows that the staggered arrangement of constituents grants composites a unique size effect on mechanical strength in contrast to homogenous continuous materials. The model is applied to hierarchical yarns consisting of double-walled carbon nanotube bundles to assess its predictive capabilities for novel synthetic materials. Interestingly, the model predicts that yarn gauge length does not significantly influence the yarn strength, in close agreement with experimental observations.

Mesoscale mechanics of twisting carbon nanotube yarns

Fabricating continuous macroscopic carbon nanotube (CNT) yarns with mechanical properties close to individual CNTs remains a major challenge. Spinning CNT fibers and ribbons for enhancing the weak interactions between the nanotubes is a simple and efficient method for fabricating high-strength and tough continuous yarns. Here we investigate the mesoscale mechanics of twisting CNT yarns using full atomistic and coarse grained molecular dynamics simulations, considering concurrent mechanisms at multiple length-scales. To investigate the mechanical response of such a complex structure without losing insights into the molecular mechanism, we applied a multiscale strategy. The full atomistic results are used for training a coarse grained model for studying larger systems consisting of several CNTs. The mesoscopic model parameters are updated as a function of the twist angle, based on the full atomistic results, in order to incorporate the atomistic scale deformation mechanisms in larger scale simulations. By bridging across two length scales, our model is capable of accurately predicting the mechanical behavior of twisted yarns while the atomistic level deformations in individual nanotubes are integrated into the model by updating the parameters. Our results focused on studying a bundle of close packed nanotubes provide novel mechanistic insights into the spinning of CNTs. Our simulations reveal how twisting a bundle of CNTs improves the shear interaction between the nanotubes up to a certain level due to increasing the interaction surface. Furthermore, twisting the bundle weakens the intertube interactions due to excessive deformation in the cross sections of individual CNTs in the bundle.

Key factors limiting carbon nanotube yarn strength: exploring processing-structure-property relationships

Studies of carbon nanotube (CNT) based composites have been unable to translate the extraordinary load-bearing capabilities of individual CNTs to macroscale composites such as yarns. A key challenge lies in the lack of understanding of how properties of filaments and interfaces across yarn hierarchical levels govern the properties of macroscale yarns. To provide insight required to enable the development of superior CNT yarns, we investigate the fabrication-structure-mechanical property relationships among CNT yarns prepared by different techniques and employ a Monte Carlo based model to predict upper bounds on their mechanical properties. We study the correlations between different levels of alignment and porosity and yarn strengths up to 2.4 GPa. The uniqueness of this experimentally informed modeling approach is the model's ability to predict when filament rupture or interface sliding dominates yarn failure based on constituent mechanical properties and structural organization observed experimentally. By capturing this transition and predicting the yarn strengths that could be obtained under ideal fabrication conditions, the model provides critical insights to guide future efforts to improve the mechanical performance of CNT yarn systems. This multifaceted study provides a new perspective on CNT yarn design that can serve as a foundation for the development of future composites that effectively exploit the superior mechanical performance of CNTs.

Shear and friction between carbon nanotubes in bundles and yarns

We perform a detailed density functional theory assessment of the factors that determine shear interactions between carbon nanotubes (CNTs) within bundles and in related CNT and graphene structures including yarns, providing an explanation for the shear force measured in recent experiments (Filleter, T. etal. Nano Lett. 2012, 12, 73). The potential energy barriers separating AB stacked structures are found to be irrelevant to the shear analysis for bundles and yarns due to turbostratic stacking, and as a result, the tube-tube shear strength for pristine CNTs is estimated to be <0.24 MPa, that is, extremely small. Instead, it is pinning due to the presence of defects and functional groups at the tube ends that primarily cause resistance to shear when bundles are fractured in weak vacuum (∼10(-5) Torr). Such defects and groups are estimated to involve 0.55 eV interaction energies on average, which is much larger than single-atom vacancy defects (approximately 0.039 eV). Furthermore, because graphitic materials are stiff they have large coherence lengths, and this means that push-pull effects result in force cancellation for vacancy and other defects that are internal to the CNTs. Another important factor is the softness of cantilever structures relative to the stiff CNTs in the experiments, as this contributes to elastic instability transitions that account for significant dissipation during shear that has been observed. The application of these results to the mechanical behavior of yarns is discussed, providing general guidelines for the manufacture of strong yarns composed of CNTs.

Toward high performance thermoset/carbon nanotube sheet nanocomposites via resistive heating assisted infiltration and cure

Thermoset/carbon nanotube (CNT) sheet nanocomposites were successfully fabricated by resistive heating assisted infiltration and cure (RHAIC) of the polymer matrix resin. Resistive heating takes advantage of the electrical and thermal conductivity of CNTs to rapidly and uniformly introduce heat into the CNT sheet. Heating the CNT sheet reduces the viscosity of the polymer resin due to localized temperature rise in close proximity to the resin, which enhances resin flow, penetration, and wetting of the CNT reinforcement. Once the resin infusion process is complete, the applied power is increased to raise the temperature of the CNT sheet, which rapidly cures the polymer matrix. Tensile tests were used to evaluate the mechanical properties of the processed thermoset/CNT sheet nanocomposites. The improved wetting and adhesion of the polymer resin to the CNT reinforcement yield significant improvement of thermoset/CNT nanocomposite mechanical properties. The highest specific tensile strength of bismaleimide(BMI)/CNT sheet nanocomposites was obtained to date was 684 MPa/(g/cm(3)), using 4 V (2 A) for resin infiltration, followed by precure at 10 V (6 A) for 10 min and post curing at 240 °C for 6 h in an oven. The highest specific Young's modulus of BMI/CNT sheet nanocomposite was 71 GPa/(g/cm(3)) using resistive heating infiltration at 8.3 V (4.7 A) for 3 min followed by resistive heating cure at 12.5 V (7 A) for 30 min. In both cases, the CNT sheets were stretched and held in tension to prevent relaxation of the aligned CNTs during the course of RHAIC.

A platform for in-situ multi-probe electronic measurements and modification of nanodevices inside a transmission electron microscope

We developed a new platform that enables in-situ four-probe electronic measurements, in-situ three-probe field-effect measurements, nanomanipulation, and in-situ modification of nanodevices inside a transmission electron microscope (TEM). The platform includes a specially designed chip-holder and a silicon (Si) chip with suspended metal electrodes. The chip-holder can hold one Si chip with a size up to 3 mm × 3 mm and provides four electrical connections that can be connected to the micrometer-sized electrodes on the Si chip by wire-bonding. The other side of the electrical connections on the chip-holder is connected to the electronic instruments outside the TEM through a commercial Nanofactory SPM-TEM holder. The Si chip with suspended metal electrodes on one of its edges was fabricated by lithography and wet etching. Carbon nanotubes (CNTs), InAs nanowires, and tungsten disulfide nanowires were placed to stride over and connect to the suspended electrodes on the Si chip by nanomanipulations inside a scanning electron microscope (SEM). By using the platform, I-V curves of an individual single-walled CNT connecting to four electrodes were in-situ measured between any two of the four suspended electrodes, and a high-resolution TEM image of the same CNT was obtained. Furthermore, four-terminal I-V measurement on an InAs nanowire was achieved on this platform, and with a movable probe used as a gate electrode, field-effect measurement on the same InAs nanowire device was accomplished in SEM. In addition, by using the movable probe on the SPM-TEM holder, we could further in-situ modify nanomaterial and nanodevices. The present work demonstrates a method that allows a direct correlation between the atomic-level structure and the electronic property of nanomaterials or nanodevices whose structure can be further modified in-situ.

Increased tensile strength of carbon nanotube yarns and sheets through chemical modification and electron beam irradiation

The inherent strength of individual carbon nanotubes (CNTs) offers considerable opportunity for the development of advanced, lightweight composite structures. Recent work in the fabrication and application of CNT forms such as yarns and sheets has addressed early nanocomposite limitations with respect to nanotube dispersion and loading and has pushed the technology toward structural composite applications. However, the high tensile strength of an individual CNT has not directly translated into that of sheets and yarns, where the bulk material strength is limited by intertube electrostatic attractions and slippage. The focus of this work was to assess postprocessing of CNT sheets and yarns to improve the macro-scale strength of these material forms. Both small-molecule functionalization and electron-beam irradiation were evaluated as means to enhance the tensile strength and Young's modulus of the bulk CNT materials. Mechanical testing revealed a 57% increase in tensile strength of CNT sheets upon functionalization compared with unfunctionalized sheets, while an additional 48% increase in tensile strength was observed when functionalized sheets were irradiated. Similarly, small-molecule functionalization increased tensile strength of yarn by up to 25%, whereas irradiation of the functionalized yarns pushed the tensile strength to 88% beyond that of the baseline yarn.

In situ electron microscopy four-point electromechanical characterization of freestanding metallic and semiconducting nanowires

Electromechanical coupling is a topic of current interest in nanostructures, such as metallic and semiconducting nanowires, for a variety of electronic and energy applications. As a result, the determination of structure-property relations that dictate the electromechanical coupling requires the development of experimental tools to perform accurate metrology. Here, a novel micro-electro-mechanical system (MEMS) that allows integrated four-point, uniaxial, electromechanical measurements of freestanding nanostructures in-situ electron microscopy, is reported. Coupled mechanical and electrical measurements are carried out for penta-twinned silver nanowires, their resistance is identified as a function of strain, and it is shown that resistance variations are the result of nanowire dimensional changes. Furthermore, in situ SEM piezoresistive measurements on n-type, [111]-oriented silicon nanowires up to unprecedented levels of ∼7% strain are demonstrated. The piezoresistance coefficients are found to be similar to bulk values. For both metallic and semiconducting nanowires, variations of the contact resistance as strain is applied are observed. These variations must be considered in the interpretation of future two-point electromechanical measurements.

In situ scanning electron microscope peeling to quantify surface energy between multiwalled carbon nanotubes and graphene

Understanding atomic interactions between constituents is critical to the design of high-performance nanocomposites. Here, we report an experimental-computational approach to investigate the adhesion energy between as-produced arc discharge multiwalled carbon nanotubes (MWCNTs) and graphene. An in situ scanning electron microscope (SEM) experiment is used to peel MWCNTs from graphene grown on copper foils. The force during peeling is obtained by monitoring the deflection of a cantilever. Finite element and molecular mechanics simulations are performed to assist the data analysis and interpretation of the results. A finite element analysis of the experimental configuration is employed to confirm the applicability of Kendall's peeling model to obtain the adhesion energy. Molecular mechanics simulations are used to estimate the effective contact width at the MWCNT-graphene interface. The measured surface energy is γ = 0.20 ± 0.09 J·m(-2) or γ = 0.36 ± 0.16 J·m(-2), depending on the assumed conformation of the tube cross section during peeling. The scatter in the data is believed to result from an amorphous carbon coating on the MWCNTs, observed using transmission electron microscopy (TEM), and the surface roughness of graphene as characterized by atomic force microscopy (AFM).

Quantitative in situ TEM tensile fatigue testing on nanocrystalline metallic ultrathin films

A unique technique to perform quantitative in situ transmission electron microscopy (TEM) fatigue testing on ultrathin films and nanomaterials is demonstrated. The technique relies on a microelectromechanical system (MEMS) device to actuate a nanospecimen and measure its mechanical response. Compared to previously demonstrated MEMS-based in situ TEM techniques, the technique takes advantage of two identical capacitive sensors on each side of the specimen to measure electronically elongation (with nm resolution) and applied force (with μN resolution). Monotonic and fatigue tests were performed on nanocrystalline gold ultrathin film specimens that were manipulated and fixed onto the MEMS device without the use of a focused ion-beam microscope (and therefore, importantly, without any associated surface damage). The major advantage of the technique is its capability to use TEM imaging solely for high magnification microstructural observations while the MEMS device provides continuous tracking of the material's response, thereby expanding the capabilities of MEMS-based techniques towards more complex in situ TEM nanomechanical tests, such as fatigue tests.

Polyaniline/carbon nanotube sheet nanocomposites: fabrication and characterization

Practical approaches are needed to take advantage of the nanometer-scale mechanical properties of carbon nanotubes (CNTs) at the macroscopic scale. This study was conducted to elucidate the salient factors that can maximize the mechanical properties of nanocomposites fabricated from commercially available CNT sheets. The CNT sheets were modified by stretching to improve CNT alignment and in situ polymerization using polyaniline (PANI), a π-conjugated conductive polymer, as a binder. The resulting CNT nanocomposites were subsequently postprocessed by hot pressing and/or high temperature treatment to carbonize the PANI as a means to improve mechanical properties. The PANI/CNT nanocomposites demonstrated significant improvement in mechanical properties compared to pristine CNT sheets. The highest specific tensile strength of PANI/stretched CNT nanocomposite was 484 MPa/(g/cm3), which was achieved in a sample with ∼42 wt % of PANI. This specimen was fabricated by in situ polymerization followed by hot pressing. The highest specific Young's modulus of 17.1 GPa/(g/cm3) was measured on a sample that was hot-pressed and carbonized. In addition, the highest DC-electrical conductivity of 621 S/cm was obtained on a sample prepared by in situ polymerization of PANI on a stretched CNT sheet.

Monolithic integration of nanoscale tensile specimens and MEMS structures

Nanoscale materials often have stochastic material properties due to a random distribution of material defects and an insufficient number of defects to ensure a consistent average mechanical response. Current methods to measure the mechanical properties employ MEMS-based actuators. The nanoscale specimens are typically mounted manually onto the load platform, so the boundary conditions have random variations, complicating the experimental measurement of the intrinsic stochasticity of the material properties. Here we show methods for monolithic integration of a nanoscale specimen co-fabricated with the loading platform. The nanoscale specimen is gold with dimensions of ∼40 nm thickness, 350 ± 50 nm width, and 7 μm length and the loading platform is an interdigitated electrode electrostatic actuator. The experiment is performed in a scanning electron microscope and digital image correlation is employed to measure displacements to determine stress and strain. The ultimate tensile strength of the nanocrystalline nanoscale specimen approaches 1 GPa, consistent with measurements made by other nanometer scale sample characterization methods on other material samples at the nanometer scale, as well as gold samples at the nanometer scale. The batch-compatible microfabrication method can be used to create nominally identical nanoscale specimens and boundary conditions for a broad range of materials.

In situ TEM electromechanical testing of nanowires and nanotubes

The emergence of one-dimensional nanostructures as fundamental constituents of advanced materials and next-generation electronic and electromechanical devices has increased the need for their atomic-scale characterization. Given its spatial and temporal resolution, coupled with analytical capabilities, transmission electron microscopy (TEM) has been the technique of choice in performing atomic structure and defect characterization. A number of approaches have been recently developed to combine these capabilities with in-situ mechanical deformation and electrical characterization in the emerging field of in-situ TEM electromechanical testing. This has enabled researchers to establish unambiguous synthesis-structure-property relations for one-dimensional nanostructures. In this article, the development and latest advances of several in-situ TEM techniques to carry out mechanical and electromechanical testing of nanowires and nanotubes are reviewed. Through discussion of specific examples, it is shown how the merging of several microsystems and TEM has led to significant insights into the behavior of nanowires and nanotubes, underscoring the significant role in-situ techniques play in the development of novel nanoscale systems and materials.

Nucleation-controlled distributed plasticity in penta-twinned silver nanowires

A unique size-dependent strain hardening mechanism, that achieves both high strength and ductility, is demonstrated for penta-twinned Ag nanowires (NWs) through a combined experimental-computational approach. Thin Ag NWs are found to deform via the surface nucleation of stacking fault decahedrons (SFDs) in multiple plastic zones distributed along the NW. Twin boundaries lead to the formation of SFD chains that locally harden the NW and promote subsequent nucleation of SFDs at other locations. Due to surface undulations, chain reactions of SFD arrays are activated at stress concentrations and terminated as local stress decreases, revealing insensitivity to defects imparted by the twin structures. Thick NWs exhibit lower flow stress and number of distributed plastic zones due to the onset of necking accompanied by more complex dislocation structures.

Multiscale experimental mechanics of hierarchical carbon-based materials

Investigation of the mechanics of natural materials, such as spider silk, abalone shells, and bone, has provided great insight into the design of materials that can simultaneously achieve high specific strength and toughness. Research has shown that their emergent mechanical properties are owed in part to their specific self-organization in hierarchical molecular structures, from nanoscale to macroscale, as well as their mixing and bonding. To apply these findings to manmade materials, researchers have devoted significant efforts in developing a fundamental understanding of multiscale mechanics of materials and its application to the design of novel materials with superior mechanical performance. These efforts included the utilization of some of the most promising carbon-based nanomaterials, such as carbon nanotubes, carbon nanofibers, and graphene, together with a variety of matrix materials. At the core of these efforts lies the need to characterize material mechanical behavior across multiple length scales starting from nanoscale characterization of constituents and their interactions to emerging micro- and macroscale properties. In this report, progress made in experimental tools and methods currently used for material characterization across multiple length scales is reviewed, as well as a discussion of how they have impacted our current understanding of the mechanics of hierarchical carbon-based materials. In addition, insight is provided into strategies for bridging experiments across length scales, which are essential in establishing a multiscale characterization approach. While the focus of this progress report is in experimental methods, their concerted use with theoretical-computational approaches towards the establishment of a robust material by design methodology is also discussed, which can pave the way for the development of novel materials possessing unprecedented mechanical properties.

Experimental-computational study of shear interactions within double-walled carbon nanotube bundles

The mechanical behavior of carbon nanotube (CNT)-based fibers and nanocomposites depends intimately on the shear interactions between adjacent tubes. We have applied an experimental-computational approach to investigate the shear interactions between adjacent CNTs within individual double-walled nanotube (DWNT) bundles. The force required to pull out an inner bundle of DWNTs from an outer shell of DWNTs was measured using in situ scanning electron microscopy methods. The normalized force per CNT-CNT interaction (1.7 ± 1.0 nN) was found to be considerably higher than molecular mechanics (MM)-based predictions for bare CNTs (0.3 nN). This MM result is similar to the force that results from exposure of newly formed CNT surfaces, indicating that the observed pullout force arises from factors beyond what arise from potential energy effects associated with bare CNTs. Through further theoretical considerations we show that the experimentally measured pullout force may include small contributions from carbonyl functional groups terminating the free ends of the CNTs, corrugation of the CNT-CNT interactions, and polygonization of the nanotubes due to their mutual interactions. In addition, surface functional groups, such as hydroxyl groups, that may exist between the nanotubes are found to play an unimportant role. All of these potential energy effects account for less than half of the ~1.7 nN force. However, partially pulled-out inner bundles are found not to pull back into the outer shell after the outer shell is broken, suggesting that dissipation is responsible for more than half of the pullout force. The sum of force contributions from potential energy and dissipation effects are found to agree with the experimental pullout force within the experimental error.

In situ mechanical property measurements of amorphous carbon-boron nitride nanotube nanostructures

To understand the mechanical properties of amorphous carbon (a-C)/boron nitride nanotube (BNNT) nanostructures, in situ mechanical tests are conducted inside a transmission electron microscope equipped with an integrated atomic force microscope system. The nanotube structure is modified with amorphous carbon deposited by controlled electron beam irradiation. We demonstrate multiple in situ tensile, compressive, and lap shear tests with a-C/BNNT hybrid nanostructures. The tensile strength of the a-C/BNNT hybrid nanostructure is 5.29 GPa with about 90 vol% of a-C. The tensile strength and strain of the end-to-end joint structure with a-C welding is 0.8 GPa and 5.2% whereas the lap shear strength of the side-by-side joint structure with a-C is 0.25 GPa.