A Biocompatible Vibration-Actuated Omni-Droplets Rectifier with Large Volume Range Fabricated by Femtosecond Laser

Enhanced and controlled droplet ejection on magnetic responsive polydimethylsiloxane microarrays

Efficient removal of droplets from solid surfaces is significant in various fields, including fog collection and condensation heat transfer. However, droplets removal on common surfaces with static structures often occurs passively, which limits the possibility of increasing removal efficiency and lacks intelligent controllability. In this paper, an active strategy based on extrusion ejection is proposed and demonstrated on the magnetic responsive polydimethylsiloxane (PDMS) superhydrophobic microplates (MPSM). The MPSM can reversibly transit between the upright and tilted state as the external magnetic field is alternately applied and removed. Under the magnetic field, the direction and trajectories of droplets departure can be intelligently controlled, demonstrating excellent controllability. More importantly, compared with the static structure where the droplet must reach a certain size before departure, droplets can be ejected at smaller sizes as the MPSM is tilted. These advantages are of great significance in many fields, such as a highly efficient fog harvesting system. This strategy of extrusion ejection based on dynamic surface structure control reported in this work may provide fresh ideas for efficient droplet manipulation.

Infinite Self-Propulsion of Circularly On/Discharged Droplets

Self-propulsion of droplets in a controlled and long path at a high-speed is crucial for organic synthesis, pathological diagnosis and programable lab-on-a-chip. To date, extensive efforts have been made to achieve droplet self-propulsion by asymmetric gradient, yet, existing structural, chemical, or charge density gradients can only last for a while (<50 mm). Here, this work designs a symmetrical waved alternating potential (WAP) on a superhydrophobic surface to charge or discharge the droplets during the transport process. By deeply studying the motion mechanisms for neutral droplets and charged droplets, the circularly on/discharged droplets achieve the infinite self-propulsion (>1000 mm) with an ultrahigh velocity of meters per second. In addition, after permutation and combination of two motion styles of the droplets, it can be competent for more interesting work, such as liquid diode and liquid logic gate. Being assembled into a microfluidic chip, the strategy would be applied in chemical synthesis, cell culture, and diagnostic kits.

A porous micro/nano-structured polyethylene film prepared using a picosecond laser for agricultural passive cooling

Passive cooling materials, as a promising choice for mitigating the global energy crisis, have limited use as their cooling effects are usually weakened or lost by dust contamination. In this study, a passive cooling polyethylene (PE) film with self-cleaning properties is prepared by picosecond laser ablation. Numerous root-like hierarchical porous micro/nano-structures were obtained on the double side of the PE film. The outside (toward air) shows excellent self-cleaning, corrosion resistance, and anti-friction properties. The inside (towards crops) further reduced the transmittance and water vapor evaporation (keeping the soil moist). Compared with the pristine PE film, the transmittance of the as-prepared double-sided micro/nano-structured PE film decreased by about 40%. In addition, during the crop cultivation experiment, the temperature of the crop leaves was reduced by 2.7-7 °C and showed a higher plant height and greater leaf width under the cover of the laser-treated film. This demonstrates that the passive cooling PE film has an excellent temperature regulation ability and good practical application effects. This study proposes a simple strategy based on a picosecond laser for the preparation of passive cooling materials, which are beneficial for alleviating energy crises and promoting sustainable development.

Multifunctional droplet handling on surface-charge-graphic-decorated porous papers

Developing a fluidic platform that combines high-throughput with reconfigurability is essential for a wide range of cutting-edge applications, but achieving both capabilities simultaneously remains a significant challenge. Herein, we propose a novel and unique method for droplet manipulation via drawing surface charge graphics on electrode-free papers in a contactless way. We find that opposite charge graphics can be written and retained on the surface layer of porous insulating paper by a controlled charge depositing method. The retained charge graphics result in high-resolution patterning of electrostatic potential wells (EPWs) on the hydrophobic porous surface, allowing for digital and high-throughput droplet handling. Since the charge graphics can be written/projected dynamically and simultaneously in large areas, allowing for on-demand and real-time reconfiguration of EPWs, we are able to develop a charge-graphic fluidic platform with both high reconfigurability and high throughput. The advantages and application potential of the platform have been demonstrated in chemical detection and dynamically controllable fluidic networks.

Multifunctional slippery photothermal coating

Slippery liquid-infused porous surface (SLIPS) has shown significant application values in various areas and has been commonly obtained by injecting the water-immiscible lubricant into a low-surface-energy modified micro/nano-structured surface. Constrained by the availability of desirable structured substrates or simple preparation schemes, the exploration of SLIPS with multifunctionality and universality that is facile to fabricate and robust in realistic applications remains challenging. Herein, we propose a one-step, fluoride-free and unconventional protocol based on a one-pot reaction of polysilazane (PSZ), silicone oils and multiwalled carbon nanotubes (MWCNT), which creates not only the favorable micro/nano-scale physical structures and surface chemistry for the excellent slippery property (sliding angle < 3°) and robust lubricant retention, but also the superior photothermal responsiveness for the potential multifunctional applications. It has been demonstrated that the proposed multifunctional slippery photothermal coating (MSPC) displayed outstanding potential in corrosion resistance, droplet manipulation and anti/de-icing. We envision that the proposed strategy could be realized in the real-life applications.

Droplet Manipulation on Lubricant Self-Mediating Slippery PDMS Films

Further exploration is needed for sustainable and precise droplet manipulation on intelligent surfaces, especially the problem of SLIPS failure caused by lubricant loss. In this work, a self-mediating photothermal lubrication surface was designed. Through a simple preparation method, it was possible to generate a new lubrication layer through near-infrared light (NIL) and perform sustainable and precise droplet manipulation even after the surface lubricant was consumed. The thermal expansion film obtained from polydimethylsiloxane (PDMS) and nano ferric oxide, combined with the connected structure obtained through laser etching technology, effectively preserve lubricating oil. After the surface lubricating oil is consumed, under the action of NIL, the lubricating oil inside the film is squeezed out, forming a new lubricating layer. At the same time, programmable droplet transport can be achieved by inducing the direction of NIL. After turning off NIL, the lubricating oil is absorbed into the network structure, achieving good circulation. This not only reduces the loss of lubricating oil, but also facilitates the manipulation of droplets. In addition, the movement (plane and antigravity) and splitting behavior of droplets are also discussed. This sustainable and precise manipulation of liquid droplets on the LSSPF (lubricant self-mediating slippery PDMS films) surface can be widely applied in various micro reaction devices.

High-speed directional transport of condensate droplets on superhydrophobic saw-tooth surfaces

HYPOTHESIS

Most droplets on high-efficiency condensing surfaces have radii of less than 100 μm, but conventional droplet transport methods (such as wettability-gradient surfaces and structural-curvature-gradient surfaces) that rely on the unbalanced force of three-phase lines can only transport millimeter-sized droplets efficiently. Regulating high-speed directional transport of condensate droplets is still challenging. Therefore, we present a method for condensate droplet transportation, based on the reaction force of the superhydrophobic saw-tooth surfaces to the liquid bridge, the condensate droplets could be transported at high speed and over long distances.

EXPERIMENTS

The superhydrophobic saw-tooth surfaces are fabricated by femtosecond laser ablation and chemical etching. Condensation experiments and luminescent particle characterization experiments on different surfaces are conducted. Aided by the theoretical analysis, we illustrate the remarkable performance of condensate droplet transportation on saw-tooth surfaces.

FINDINGS

Compared with conventional methods, our method improves the transport velocity and relative transport distance by 1-2 orders of magnitude and achieves directional transport of the smallest condensate droplet of about 2 μm. Furthermore, the superhydrophobic saw-tooth surfaces enable multi-hop directional jumping of condensate droplets, leading to cross-scale increases in transport distances from microns to decimeters.

Unidirectional Moisture Delivery via a Janus Photothermal Interface for Indoor Dehumidification: A Smart Roof

Rational control of the humidity in specific environments plays an important role in green building, equipment protection, etc. A smart apparatus that can actively expel inner moisture and largely prevent outer liquid penetration can be highly desirable. Through the integration of the Janus interface with unidirectional liquid manipulation and the solar evaporating layer, here, a Janus solar dehumidifying interface (JSDI) is designed for the switchable moisture management of an indoor environment. By covering with the JSDI roof, the continuous elimination of inner water is achieved via outward condensate delivery and solar evaporation on sunny days. On rainy days, JSDI with a hydrophobic lower surface can largely hamper inward liquid leakage and then spontaneously drain the accumulated water via a siphoning structure. The real-world water evaporation rate via the JSDI is ≈0.38 kg m^-2 h^-1 on an autumn day, showing a promising function of in situ moisture expelling. In addition, the JSDI is made of natural materials that are easy to scale up with a cost of four dollars per square meter. It is envisioned that the JSDI may meet the wide requirements of indoor dehumidification and update the understanding of the integration of Janus interfaces and solar steam generation.

Active Droplet Transport Induced by Moving Meniscus on a Slippery Magnetic Responsive Micropillar Array

Intelligent droplet manipulation plays a crucial role in both scientific research and industrial technology. Inspired by nature, meniscus driving is an ingenious way to spontaneously transport droplets. However, the shortages of short-range transport and droplet coalescence limit its application. Here, an active droplet manipulation strategy based on the slippery magnetic responsive micropillar array (SMRMA) is reported. With the aid of a magnetic field, the micropillar array bends and induces the infusing oil to form a moving meniscus, which can attract nearby droplets and transport them for a long range. Significantly, clustered droplets on SMRMA can be isolated by micropillars, avoiding droplet coalescence. Moreover, through adjusting the arrangement of the micropillars of SMRMA, multi-functional droplet manipulation such as unidirectional droplet transport, multi-droplet transport, droplet mixing, and droplet screening can be achieved. This work provides a promising approach for intelligent droplet manipulation and unfolds broad application prospects in microfluidics, microchemical reaction, biomedical engineering, and other fields.

Noncontact Charge Shielding Knife for Liquid Microfluidics

Multibehavioral droplet manipulation in a precise and programmed manner is crucial for stoichiometry, biological virus detection, and intelligent lab-on-a-chip. Apart from fundamental navigation, merging, splitting, and dispensing of the droplets are required for being combined in a microfluidic chip as well. Yet, existing active manipulations including strategies from light to magnetism are arduous to use to split liquids on superwetting surfaces without mass loss and contamination, because of the high cohesion and Coanda effect. Here, we demonstrate a charge shielding mechanism (CSM) for platforms to integrate with a series of functions. In response to attachment of shielding layers from the bottom, the instantaneous and repeatable change of local potential on our platform achieves the desired loss-free manipulation of droplets, with a wide-ranging surface tension from 25.7 mN m^-1 to 87.6 mN m^-1, functioning as a noncontact air knife to cleave, guide, rotate, and collect reactive monomers on demand. With further refinement of the surface circuit, the droplets, just as the electron, can be programmed to be transported directionally at extremely high speeds of 100 mm s^-1. This new generation of microfluidics is expected to be applied in the field of bioanalysis, chemical synthesis, and diagnostic kit.

Multiple-Droplet Selective Manipulation Enabled by Laser-Textured Hydrophobic Magnetism-Responsive Slanted Micropillar Arrays with an Ultrafast Reconfiguration Rate

Biomimetic structures based on the magnetic response have attracted ever-increasing attention in droplet manipulation. Till now, most methods for droplet manipulation by a magnetic response are only applicable to a single droplet. It is still a challenge to achieve on-demand and precise control of multiple droplets (≥2). In this paper, a strategy for on-demand manipulation of multiple droplets based on magnetism-responsive slanted micropillar arrays (MSMAs) is proposed. The Glaco-modified superhydrophobic surface is the basis of multiple-droplet manipulation. The droplet's motion mode (pinned, unidirectional, and bidirectional) can be readily fine-tuned by changing the volume of droplets and the speed of the magnetic field. The rapid movement of droplets (10-80 mm/s) in the horizontal direction is realized by the unidirectional waves of the micropillar array driven by a specific magnetic field. The bending angle of micropillars can be rapidly and reversibly adjusted from 0 to 90° under the action of a magnetic field. Meanwhile, the liquid-involved light, electric switch, and biomedical detection can be designed by manipulating the droplets on demand. The superiority of MSMAs in multiple-droplet programmable manipulation opens up an avenue for applications in microfluidic and biomedical engineering.

Meniscus-Induced Directional Self-Transport of Submerged Bubbles on a Slippery Oil-Infused Pillar Array with Height-Gradient

Directional manipulation of submerged bubbles is fundamental for both theoretical research and industrial production. However, most current strategies are limited to the upward motion direction, complex surface topography, and additional apparatuses. Here, we report a meniscus-induced self-transport platform, namely, a slippery oil-infused pillar array with height-gradient (SOPAH) by combining femtosecond laser drilling and replica mold technology. Owing to the unbalanced capillary force and Laplace pressure difference, bubbles on SOPAH tend to spontaneously transport along the meniscus gradient toward a higher elevation. The self-transport performances of bubbles near the pillars depend on the complex meniscus shape. Significantly, to understand the underlying transport mechanism, the 3D meniscus profile is simulated by solving the Young-Laplace equation. It is found that the concave valleys formed between the adjacent pillars can change the gradient direction of the meniscus and lead to the varied transport performances. Finally, by taking advantage of a water electrolysis system, the assembled SOPAH serving as a bubble-collecting device is successfully deployed. This work should not only bring new insights into the meniscus-induced self-transport dynamics but also benefit potential applications in the field of intelligent bubble manipulation.

Wetting Ridge-Guided Directional Water Self-Transport

Directional water self-transport plays a crucial role in diverse applications such as biosensing and water harvesting. Despite extensive progress, current strategies for directional water self-transport are restricted to a short self-driving distance, single function, and complicated fabrication methods. Here, a lubricant-infused heterogeneous superwettability surface (LIHSS) for directional water self-transport is proposed on polyimide (PI) film through femtosecond laser direct writing and lubricant infusion. By tuning the parameters of the femtosecond laser, the wettability of PI film can be transformed into superhydrophobic or superhydrophilic. After trapping water droplets on the superhydrophilic surface and depositing excess lubricant, the asymmetrical wetting ridge drives water droplets by an attractive capillary force on the LIHSS. Notably, the maximum droplet self-driving distance can approach ≈3 mm, which is nearly twice as long as the previously reported strategies for direction water self-transport. Significantly, it is demonstrated that this strategy makes it possible to achieve water self-transport, anti-gravity pumping, and chemical microreaction on a tilted LIHSS. This work provides an efficient method to fabricate a promising platform for realizing directional water self-transport.

Nature-Inspired High Temperature Scale-Resistant Slippery Lubricant-Induced Porous Surfaces (HTS-SLIPS)

Scale formation is a longstanding and unresolved problem in a number of fields, including power production, petroleum exploration, thermal desalination, and construction. Herein, a high-temperature scale-resistant slippery lubricant-induced surface (HTS-SLIPS) is developed by one-step electrodeposition and lubricant infusion. The fractal cauliflower-like morphology with lubricant oil is conducive to forming an ultralow contact angle hysteresis of ≈1°. The 10-d real-world boiling trial indicates that by replacing the uncoated surface with HTS-SLIPS, the reduction in scale mass is greater than 200% because of the low surface free energy (4.3 mJ m^-2 ) and outstanding smoothness (R_a  = 41 ± 8 nm) of HTS-SLIPS. Thanks to the scale retardation, the bubble departure frequency of HTS-SLIPS is eightfold higher than that of uncoated surfaces, signifying superior heat transfer efficiency. In these demonstrations, HTS-SLIPS coated spiral tube exhibits better flowability and lower pressure drop than the uncoated one. In addition, favorable compatibility between HTS-SLIPS and mechanical vibration is experimentally verified to strengthen the descaling of SLIPS synergistically. It is anticipated that the simple and scalable coating fabrication approach will be applicable in numerous industrial high-temperature processes where scale formation is encountered.

Light-Driven Liquid Conveyors: Manipulating Liquid Mobility and Transporting Solids on Demand

The intelligent transport of materials at interfaces is essential for a wide range of processes, including chemical microreactions, bioanalysis, and microfabrication. Both passive and active methods have been used to transport droplets, among which light-based techniques have attracted much attention because they are noncontact, safe, reversible, and controllable. However, conventional light-driven systems also involve challenges related to low transport ability and instability. Because of these shortcomings, technologies that can transport and manipulate droplets and microsolids on the same surface have yet to be realized. The present work demonstrates a light-driven system referred to as a liquid conveyor that enables the transport of both water droplets and microsolids. After the incorporation of an azobenzene-based molecular motor capable of undergoing photoisomerization into the surface liquid layer of this system, an isomerization gradient was induced by exposure to ultraviolet light emitting diodes that induced flow in this layer. Various parameters were optimized, including the concentration of the molecular motor compound, the light intensity, the viscosity of the liquid layer, and the droplet volume. This process eventually achieved the horizontal transport of droplets in any direction at varied rates. As a consequence of the limited heat buildup, the lack of droplet deformation, and extremely small contact angle hysteresis in this system, microsolids on droplets were also transported. This liquid conveyor is a promising platform for high-throughput omni-liquid/solid manipulation in the fields of biotechnology, chemistry, and mechanical engineering.

Surface behaviors of droplet manipulation in microfluidics devices

In recent years, the rapid development of microfluidic technology has caused a revolutionary impact in the fields of chemistry, medicine, and life sciences. Also, droplet control is one of the most important technologies in the field of microfluidics. In order to achieve different degrees of droplet transport, the dynamic balance of the competing processes of droplet driving force and fluid resistance should be controlled to achieve good selectivity of droplet transport. Here, we focus on the principles of droplet transport in microfluidic devices, including the driving forces for droplet transport in fluids and the effects of transport properties on droplet transport. After that, the effects of external fields on the directional transport of droplets and the advantages and disadvantages of each external field in droplet transport are discussed in detail. Finally, the applications and challenges of droplet microfluidics in chemical, biomedical, and mechanical systems are comprehensively introduced.

A review on control of droplet motion based on wettability modulation: principles, design strategies, recent progress, and applications

The transport of liquid droplets plays an essential role in various applications. Modulating the wettability of the material surface is crucial in transporting droplets without external energy, adhesion loss, or intense controllability requirements. Although several studies have investigated droplet manipulation, its design principles have not been categorized considering the mechanical perspective. This review categorizes liquid droplet transport strategies based on wettability modulation into those involving (i) application of driving force to a droplet on non-sticking surfaces, (ii) formation of gradient surface chemistry/structure, and (iii) formation of anisotropic surface chemistry/structure. Accordingly, reported biological and artificial examples, cutting-edge applications, and future perspectives are summarized.

Robust and Transparent Lossless Directional Omniphobic Ultra-Thin Sticker-Type Film with Re-entrant Micro-Stripe Arrays

Directional droplet-sliding control without wetting the surface is immensely required in advanced surface engineering, including biological and chemical analyses or green technology. However, the development of robust and transparent thin sticker-type directional omniphobic films for portable usage in smart microfluidic platforms is rare. In this study, we report a novel perfluoropolyether (PFPE) directional omniphobic film (PDOF). The PDOF is a robust and transparent ultra-thin sticker-type film that can control the anisotropic sliding of various liquid droplets on the surface. The PFPE is a chemically stable and turgid material compared to polydimethylsiloxane (PDMS), which is often used to fabricate liquid-repellent thin films. A well-designed fabrication criterion through adhesion engineering in the soft-molding process was developed using the PFPE to obtain a PDOF with a thickness of 56 μm, with re-entrant micro-stripe structures on the surface. The fabricated PDOF showed intriguing liquid sliding properties based on the direction and spacing of the microstructures. This aspect is defined as an anisotropic factor.

Bioinspired Anisotropic Slippery Cilia for Stiffness-Controllable Bubble Transport

Bubbles play a crucial role in multidisciplinary industrial applications, e.g., heat transfer and mass transfer. However, existing methods to manipulate bubbles still face many challenges, such as buoyancy inhibition, hydrostatic pressure, gas dissolving, easy deformability, and so on. To circumvent these constraints, here we develop a bioinspired anisotropic slippery cilia surface to achieve an elegant bubble transport by tuning its elastic modulus, which results from the different contacts of bubbles with cilia, i.e., soft cilia will be easily bent by the bubble motion, while hard cilia will pierce into the bubble, consequently leading to the asymmetric three-phase contact line and resistance force. Moreover, a real-time and arbitrarily directional bubble manipulation is also demonstrated by applying an external magnetic field, enabling the scalable operation of bubbles in a remote manner. Our work exhibits a strategy of regulating bubble behavior smartly, which will update a wide range of gas-related sciences or technologies including gas evolution reactions, heat transfer, microfluidics, and so on.