A superstructure-based optimal synthesis of PSA cycles for post-combustion CO2 capture

Comprehensive review and assessment of carbon capturing methods and technologies: An environmental research

A majority of the primary contributors of carbon dioxide (CO2) emissions into the environment have really been out of human-made activities. The levels of CO2 in the atmosphere have increased substantially since the time of the industrial revolution. This has been linked to the use of fossil fuels for energy production, as well as the widespread production of some industrial components like cement and the encroaching destruction of forests. An extreme approach is now necessary to develop the right policies and address the local and global environmental issues in the right way. In this regard, CO2 capturing, utilization, and storage are reliable options that industrial facilities can initiate to overcome this problem. Therefore, we have evaluated the two leading technologies that are used for carbon capture: direct (pre-combustion, post-combustion, and oxy-combustion) and indirect carbon (reforestation, enhanced weathering, bioenergy with carbon capture, and agricultural practices) capturing to provide their current status and progresses. Among the considered processes, the post-combustion techniques are widely utilized on a commercial scale, especially in industrial applications. Technology readiness level (TRL) results have showed that amine solvents, pressure-vacuum swing adsorption, and gas separation membranes have the highest TRL value of 9. In addition, the environmental impact assessment methods have been ranked to evaluate their sustainability levels. The highest global warming potential of 219.53 kgCO2 eq./MWh has been obtained for the post-combustion process. Overall, through this comprehensive review, we have identified some critical research gaps in the open literature in the field of CO2-capturing methods where there are strong needs for future research and technology development studies, for instance, developing stable and cost-effective liquid solvents and improving the adsorption capacity of commercialized sorbents. Furthermore, some research areas, like novel process design, environmental and economic impact assessment of capturing methods with different chemicals and modeling and simulation studies, will require further effort to demonstrate the developed technologies for pilot and commercial-scale applications.

Adsorption Process Optimization and Adsorbent Evaluation Based on Langmuir Isotherm Model

Adsorption separation is considered one of the most commonly used gas purification methods. At present, the most widely used adsorption methods are mainly pressure swing adsorption (PSA) and temperature swing adsorption (TSA). In both adsorption methods, a comprehensive understanding of the equilibrium data and the adsorption capacity of the adsorbent is essential for process design and optimization, and the adsorption isotherm can provide a powerful aid in this regard. In this study, through mathematical analysis of the Langmuir isotherm model, the optimal cyclic adsorption conditions and the optimal thermodynamic parameters (entropy change and enthalpy change) under PSA and TSA were obtained. In addition, the isotherm model can be used to predict the isobaric adsorption capacity, and the objective function was established according to the cyclic adsorption capacity and the regeneration sensible heat consumption per unit adsorption capacity to calculate the optimal adsorption/desorption temperatures and optimal cyclic adsorption capacity of various adsorbents.

Covalent organic frameworks for CO2 capture: from laboratory curiosity to industry implementation

CO2 concentration in the atmosphere has increased by about 40% since the 1960s. Among various technologies available for carbon capture, adsorption and membrane processes have been receiving tremendous attention due to their potential to capture CO2 at low costs. The kernel for such processes is the sorbent and membrane materials, and tremendous progress has been made in designing and fabricating novel porous materials for carbon capture. Covalent organic frameworks (COFs), a class of porous crystalline materials, are promising sorbents for CO2 capture due to their high surface area, low density, controllable pore size and structure, and preferable stabilities. However, the absence of synergistic developments between materials and engineering processes hinders achieving the qualitative leap for net-zero emissions. Considering the lack of a timely review on the combination of state-of-the-art COFs and engineering processes, in this Tutorial Review, we emphasize the developments of COFs for meeting the challenges of carbon capture and disclose the strategies of fabricating COFs for realizing industrial implementation. Moreover, this review presents a detailed and basic description of the engineering processes and industrial status of carbon capture. It highlights the importance of machine learning in integrating simulations of molecular and engineering levels. We aim to stimulate both academia and industry communities for joined efforts in bringing COFs to practical carbon capture.

How Can (or Why Should) Process Engineering Aid the Screening and Discovery of Solid Sorbents for CO2 Capture?

ConspectusAdsorption using solid sorbents is emerging as a serious contender to amine-based liquid absorption for postcombustion CO2 capture. In the last 20+ years, significant efforts have been invested in developing adsorption processes for CO2 capture. In particular, significant efforts have been invested in developing new adsorbents for this application. These efforts have led to the generation of hundreds of thousands of (hypothetical and real) adsorbents, e.g., zeolites and metal-organic frameworks (MOFs). Identifying the right adsorbent for CO2 capture remains a challenging task. Most studies are focused on identifying adsorbents based on certain adsorption metrics. Recent studies have demonstrated that the performance of an adsorbent is intimately linked to the process in which it is deployed. Any meaningful screening should thus consider the complexity of the process. However, simulation and optimization of adsorption processes are computationally intensive, as they constitute the simultaneous propagation of heat and mass transfer fronts; the process is cyclic, and there are no straightforward design tools, thereby making large-scale process-informed screening of sorbents prohibitive.This Account discusses four papers that develop computational methods to incorporate process-based evaluation for both bottom-up (chemistry to engineering) screening problems and top-down (engineering to chemistry) inverse problems. We discuss the development of the machine-assisted adsorption process learning and emulation (MAPLE) framework, a surrogate model based on deep artificial neural networks (ANNs) that can predict process-level performance by considering both process and material inputs. The framework, which has been experimentally validated, allows for reliable, process-informed screening of large adsorbent databases. We then discuss how process engineering tools can be used beyond adsorbent screening, i.e., to estimate the practically achievable performance and cost limits of pressure vacuum swing adsorption (PVSA) processes should the ideal bespoke adsorbent be made. These studies show what conditions stand-alone PVSA processes are attractive and when they should not be considered. Finally, recent developments in physics-informed neural networks (PINNS) enable the rapid solution of complex partial differential equations, providing tools to potentially identify optimal cycle configurations. Ultimately, we provide areas where further developments are required and emphasize the need for strong collaborations between chemists and chemical engineers to move rapidly from discovery to field trials, as we do not have much time to fulfill commitments to net-zero targets.

On the use of plastic precursors for preparation of activated carbons and their evaluation in CO2 capture for biogas upgrading: a review

In circular economy, useful plastic materials are kept in circulation as opposed to being landfilled, incinerated, or leaked into the natural environment. Pyrolysis is a chemical recycling technique useful for unrecyclable plastic wastes that produce gas, liquid (oil), and solid (char) products. Although the pyrolysis technique has been extensively studied and there are several installations applying it on the industrial scale, no commercial applications for the solid product have been found yet. In this scenario, the use of plastic-based char for the biogas upgrading may be a sustainable way to transform the solid product of pyrolysis into a particularly beneficial material. This paper reviews the preparation and main parameters of the processes affecting the final textural properties of the plastic-based activated carbons. Moreover, the application of those materials for the CO₂ capture in the processes of biogas upgrading is largely discussed.

Emerging Trends in Sustainable CO2 -Management Materials

With the rising level of atmospheric CO₂ worsening climate change, a promising global movement toward carbon neutrality is forming. Sustainable CO₂ management based on carbon capture and utilization (CCU) has garnered considerable interest due to its critical role in resolving emission-control and energy-supply challenges. Here, a comprehensive review is presented that summarizes the state-of-the-art progress in developing promising materials for sustainable CO₂ management in terms of not only capture, catalytic conversion (thermochemistry, electrochemistry, photochemistry, and possible combinations), and direct utilization, but also emerging integrated capture and in situ conversion as well as artificial-intelligence-driven smart material study. In particular, insights that span multiple scopes of material research are offered, ranging from mechanistic comprehension of reactions, rational design and precise manipulation of key materials (e.g., carbon nanomaterials, metal-organic frameworks, covalent organic frameworks, zeolites, ionic liquids), to industrial implementation. This review concludes with a summary and new perspectives, especially from multiple aspects of society, which summarizes major difficulties and future potential for implementing advanced materials and technologies in sustainable CO₂ management. This work may serve as a guideline and road map for developing CCU material systems, benefiting both scientists and engineers working in this growing and potentially game-changing area.

CO2 capture by adsorption on biomass-derived activated char: A review

Carbon capture and storage has been recognized as the most promising method for CO₂ control. Among the many sorbents, char derived from pyrolysis and hydrothermal carbonization (HTC) of biomass have demonstrated excellent CO₂ adsorption capability. This paper reviews the different parameters to produce a higher yield of biochar and hydrochar suitable for carbon sequestration. The mechanism of physisorption and chemisorption is briefly presented. The different kinetic models, diffusion models to describe adsorption mechanism, and adsorption isotherms for CO₂ uptake from biomass-derived hydrochar are reviewed. The different factors that affect the CO₂ uptake are the type of activation, surface area and porosity, the ratio of activation agent to char, activation temperature, adsorption pressure and temperature, additives, and other physicochemical properties. The optimal conditions for CO₂ uptake with chemical activation of KOH is a KOH/char ratio of 2-3, activation temperature of 700 °C, and an adsorption temperature below 50 °C.

Performance-Based Screening of Porous Materials for Carbon Capture

Computational screening methods have changed the way new materials and processes are discovered and designed. For adsorption-based gas separations and carbon capture, recent efforts have been directed toward the development of multiscale and performance-based screening workflows where we can go from the atomistic structure of an adsorbent to its equilibrium and transport properties at different scales, and eventually to its separation performance at the process level. The objective of this work is to review the current status of this new approach, discuss its potential and impact on the field of materials screening, and highlight the challenges that limit its application. We compile and introduce all the elements required for the development, implementation, and operation of multiscale workflows, hence providing a useful practical guide and a comprehensive source of reference to the scientific communities who work in this area. Our review includes information about available materials databases, state-of-the-art molecular simulation and process modeling tools, and a complete catalogue of data and parameters that are required at each stage of the multiscale screening. We thoroughly discuss the challenges associated with data availability, consistency of the models, and reproducibility of the data and, finally, propose new directions for the future of the field.

A Critical Review of CO2 Capture Technologies and Prospects for Clean Power Generation

With rapid growth in global demand for energy, the emission of CO2 is increasing due to the use of fossil fuels in power plants. Effective strategies are required to decrease the industrial emissions to meet the climate change target set at 21st Conference of the Parties (COP 21). Carbon capture and storage have been recognized as the most useful methods to reduce the CO2 emissions while using fossil fuels in power generation. This work reviews different methods and updates of the current technologies to capture and separate CO2 generated in a thermal power plant. Carbon capture is classified in two broad categories depending on the requirement of separation of CO2 from the gases. The novel methods of oxy combustion and chemical looping combustion carbon capture have been compared with the traditional post combustion and precombustion carbon capture methods. The current state of technology and limitation of each of the processes including commonly used separation techniques for CO2 from the gas mixture are discussed in this review. Further research and investigations are suggested based on the technological maturity, economic viability, and lack of proper knowledge of the combustion system for further improvement of the capture system.

Synthesis of Porous Organic Polymers with Tunable Amine Loadings for CO2 Capture: Balanced Physisorption and Chemisorption

The cross-coupling reaction of 1,3,5-triethynylbenzene with terephthaloyl chloride gives a novel ynone-linked porous organic polymer. Tethering alkyl amine species on the polymer induces chemisorption of CO₂ as revealed by the studies of ex situ infrared spectroscopy. By tuning the amine loading content on the polymer, relatively high CO₂ adsorption capacities, high CO₂-over-N₂ selectivity, and moderate isosteric heat (Q_st) of adsorption of CO₂ can be achieved. Such amine-modified polymers with balanced physisorption and chemisorption of CO₂ are ideal sorbents for post-combustion capture of CO₂ offering both high separation and high energy efficiencies.

Outlook of carbon capture technology and challenges

The greenhouse gases emissions produced by industry and power plants are the cause of climate change. An effective approach for limiting the impact of such emissions is adopting modern Carbon Capture and Storage (CCS) technology that can capture more than 90% of carbon dioxide (CO₂) generated from power plants. This paper presents an evaluation of state-of-the-art technologies used in the capturing CO₂. The main capturing strategies including post-combustion, pre-combustion, and oxy - combustion are reviewed and compared. Various challenges associated with storing and transporting the CO₂ from one location to the other are also presented. Furthermore, recent advancements of CCS technology are discussed to highlight the latest progress made by the research community in developing affordable carbon capture and storage systems. Finally, the future prospects and sustainability aspects of CCS technology as well as policies developed by different countries concerning such technology are presented.