A case study of product engineering: Performance of microencapsulated perfumes on textile applications

Relationship between the Young's Moduli of Whole Microcapsules and Their Shell Material Established by Micromanipulation Measurements Based on Diametric Compression between Two Parallel Surfaces and Numerical Modelling

Micromanipulation is a powerful technique to measure the mechanical properties of microparticles including microcapsules. For microparticles with a homogenous structure, their apparent Young's modulus can be determined from the force versus displacement data fitted by the classical Hertz model. Microcapsules can consist of a liquid core surrounded by a solid shell. Two Young's modulus values can be defined, i.e., the one is that determined using the Hertz model and another is the intrinsic Young's modulus of the shell material, which can be calculated from finite element analysis (FEA). In this study, the two Young's modulus values of microplastic-free plant-based microcapsules with a core of perfume oil (hexyl salicylate) were calculated using the aforementioned approaches. The apparent Young's modulus value of the whole microcapsules determined by the classical Hertz model was found to be EA = 0.095 ± 0.014 GPa by treating each individual microcapsule as a homogeneous solid spherical particle. The previously obtained simulation results from FEA were utilised to fit the micromanipulation data of individual core-shell microcapsules, enabling to determine their unique shell thickness to radius ratio (h/r)FEA = 0.132 ± 0.009 and the intrinsic Young's modulus of their shell (EFEA = 1.02 ± 0.13 GPa). Moreover, a novel theoretical relationship between the two Young's modulus values has been derived. It is found that the ratio of the two Young's module values (EA/EFEA) is only a function on the ratio of the shell thickness to radius (h/r) of the individual microcapsule, which can be fitted by a third-degree polynomial function of h/r. Such relationship has proven applicable to a broad spectrum of microcapsules (i.e., non-synthetic, synthetic, and double coated shells) regardless of their shell chemistry.

Encapsulation of Flavours and Fragrances into Polymeric Capsules and Cyclodextrins Inclusion Complexes: An Update

Flavours and fragrances are volatile compounds of large interest for different applications. Due to their high tendency of evaporation and, in most cases, poor chemical stability, these compounds need to be encapsulated for handling and industrial processing. Encapsulation, indeed, resulted in being effective at overcoming the main concerns related to volatile compound manipulation, and several industrial products contain flavours and fragrances in an encapsulated form for the final usage of customers. Although several organic or inorganic materials have been investigated for the production of coated micro- or nanosystems intended for the encapsulation of fragrances and flavours, polymeric coating, leading to the formation of micro- or nanocapsules with a core-shell architecture, as well as a molecular inclusion complexation with cyclodextrins, are still the most used. The present review aims to summarise the recent literature about the encapsulation of fragrances and flavours into polymeric micro- or nanocapsules or inclusion complexes with cyclodextrins, with a focus on methods for micro/nanoencapsulation and applications in the different technological fields, including the textile, cosmetic, food and paper industries.

Deodorizing for fiber and fabric: Adsorption, catalysis, source control and masking

Textile with deodorizing properties not only keeps the clothing smell fresh, but also is beneficial toward improving the level of indoor air quality, especially when the fibrous materials are used for buildings and furniture. This review summarizes and discusses the recent progress in developing smart textile with deodorizing property. In particular, the key deodorizing methods including enhanced adsorption, catalytic decomposition, source control and masking are brought to light. The theoretical concepts, mechanisms and the latest fabrication methods along with the deodorizing efficiency are discussed. Moreover, the current limitations of these methods are underlined and some recommendations for future research strategies in terms of deodorizing performance, textile engineering, fiber types and treatment impact on fiber mechanical properties are proposed. This review provides the latest state-of-the-art achievements in the field of deodorizing methods of textile, which will be a valuable platform for researchers and decision makers to design and develop novel functional textile products.

Double-Layered Microcapsules Significantly Improve the Long-Term Effectiveness of Essential Oil

In order to improve the long-term effectiveness of essential oil, a double-layered microcapsule was prepared using the inclusion encapsulation method in this study, with β-cyclodextrin as its inner layer and chitosan and sodium alginate as its outer layer. The optimized preparation process was obtained through the response surface method. The morphology, particle size, encapsulation efficiency, thermal stability and sustained release effect of the double-layered microcapsules were characterized. The microcapsules were spherical, with a particle size distribution between 2–6 μm, and had good thermal stability within 250 °C. Their encapsulation efficiency can be up to 80%, and it can continuously release the active ingredients of the essential oil under normal temperature and high temperature conditions for a long time. In order to further examine the application effect of the double-layered microcapsule, it was loaded onto the cotton fabric by the soak-roll method. The finished cotton fabric showed excellent washability and rubbing fastness. They can still maintain a light fragrance naturally for two months. The microcapsules prepared in this study can be potentially applied in sleep aid, antibacterial, mosquito prevention, food science and other related products.

Preparation of TTO/UF resin microcapsule via in situ polymerisation and modelling of its slow release

For slow release of tea tree oil (TTO), TTO were encapsulated by urea-formaldehyde (UF) resin via in situ polymerisation. The effects of curing time and drying condition on particle size, and TTO loading of the TTO/UF microcapsules were investigated. The results indicated that TTO/UF resin microcapsules with curing time of 80 min had narrow size distribution and good wall cover. Drying at ambient was better to maintain the TTO content than drying at oven. The loading of TTO with curing time of 80 min can be up to 45 wt.% of the mass-proportion to the prepared microcapsules, and more than 90 wt.% of the loaded TTO could be sustainably released in about 5 days. Moreover, the release kinetics of TTO/UF microcapsules was well described by Ritger-Peppas model, revealing non-Fickian diffusion. Promisingly, TTO/UF microcapsules with good stability can be used as a slow release vehicle for antibacterial application.

Relation between the particle size and release characteristics of aromatic melamine microcapsules in functional textile applications

The relation between the particle size and release characteristics of aromatic microcapsules with a melamine resin shell in functional textile applications have been investigated. Firstly, the microcapsules are characterized based on their Fourier transform infrared spectra, encapsulation efficiencies, particle size distributions, optical images, and scanning electron microscopy images. The impregnation performances of the microcapsules have been initially evaluated using image analysis. Subsequently, the impregnation efficiency and broken release characteristics are semi-quantitatively analyzed using solid-phase microextraction-gas chromatography-mass spectrometry. The analysis results show that the highest impregnation efficiency and broken release intensity could be observed when the microcapsule size was similar to the fiber diameter (25–30 μm). Eventually, the sustained release of the microcapsules over a period of 2400 h was evaluated using the weighing calculation method, and the trends were studied using the Peppas model. It was found that the microcapsule release rate slowly and continuously decreased with time, and the release rates significantly increased with the decrease in microcapsule particle size. Thus, it could be concluded that the large microcapsules exhibited better leak tightness than the small microcapsules, whereas the small microcapsules exhibited faster sustained release rates.

The relation between the particle size and release characteristics of aromatic microcapsules with a melamine resin shell in functional textile applications have been investigated.

The Fabrication of Fragrance Microcapsules and Their Sustained and Broken Release Behavior

Their controlled release property is the most important feature of functional microcapsules and carriers. In this work, melamine resin shell fragrance microcapsules were fabricated in a non-ionic system, and their chemical structure, particle size, and morphology were analyzed. The sustained release property of the prepared microcapsules over 2400 h was studied with a weighing calculation method, and based on the fitting results, the release rate trend was consistent with the Peppas model (y = 100 - 2.30t^0.3213). Furthermore, the sustained and broken release behavior of the microcapsules in impregnated fabric samples were investigated for the first time by our proposed Solid Phase Microextraction-Gas Chromatography-Mass Spectrometer (SPME-GC-MS) method. The qualitative and quantitative analysis results showed that the middle and base note compositions were outstanding in the sustained release state, and the top note showed more advantages in the broken release state. In addition, it was found that the characteristic peak species and intensities of the sample finished with the microcapsules were more similar to pure essence oil than the sample finished by traditional methods, suggesting that the prepared microcapsules showed an excellent odor recovery and strength.

Encapsulation of lipophilic fragrance by polymerization of the intermediate aqueous phase of an oil-in-water-in-oil (O/W/O) double emulsion

This paper deals with the encapsulation of lipophilic compounds in an oil-in-water-in-oil (O/W/O) double emulsion.

Advances in chemical product design

The nature of chemical product design problems is diverse and multidisciplinary. It involves many design issues such as project management, market study, product design, process design, and economic analysis for better organizing the product design project and achieving better products. This article provides an overview of chemical product design with a multidisciplinary hierarchical framework including all the design issues and tasks. Each of the design issues and tasks are introduced and discussed, methods and tools are summarized and compared, challenges and perspectives are presented to help the chemical product design researchers on finding more novel, innovative and sustainable products, by the combined effort from academia and industry to develop a systematic generic framework, and tools including product simulator, process simulator, database manager, modeling tool, and templates for design problems.

Controlled release of encapsulated bioactive volatiles by rupture of the capsule wall through the light-induced generation of a gas

The encapsulation of photolabile 2-oxoacetates in core-shell microcapsules allows the light-induced, controlled release of bioactive compounds. On irradiation with UVA light these compounds degrade to generate an overpressure of gas inside the capsules, which expands or breaks the capsule wall. Headspace measurements confirmed the light-induced formation of CO and CO2 and the successful release of the bioactive compound, while optical microscopy demonstrated the formation of gas bubbles, the cleavage of the capsule wall, and the leakage of the oil phase out of the capsule. The efficiency of the delivery system depends on the structure of the 2-oxoacetate, the quantity used with respect to the thickness of the capsule wall, and the intensity of the irradiating UVA light.

A review of the preparation and application of flavour and essential oils microcapsules based on complex coacervation technology

This paper briefly introduces the preparation and application of flavour and essential oils microcapsules based on complex coacervation technology. The conventional encapsulating agents of oppositely charged proteins and polysaccharides that are used for microencapsulation of flavours and essential oils are reviewed along with the recent advances in complex coacervation methods. Proteins extracted from animal-derived products (gelatin, whey proteins, silk fibroin) and from vegetables (soy proteins, pea proteins), and polysaccharides such as gum Arabic, pectin, chitosan, agar, alginate, carrageenan and sodium carboxymethyl cellulose are described in depth. In recent decades, flavour and essential oils microcapsules have found numerous potential practical applications in food, textiles, agriculturals and pharmaceuticals. In this paper, the different coating materials and their application are discussed in detail. Consequently, the information obtained allows criteria to be established for selecting a method for the preparation of microcapsules according to their advantages, limitations and behaviours as carriers of flavours and essential oils.