Thermally induced phase separation and electrospinning methods for emerging membrane applications: A review

Thin-Film Composite Membrane Compaction: Exploring the Interplay among Support Compressive Modulus, Structural Characteristics, and Overall Transport Efficiency

Water scarcity has driven the demand for water production from unconventional sources and the reuse of industrial wastewater. Pressure-driven membranes, notably thin-film composite (TFC) membranes, stand as energy-efficient alternatives to the water scarcity challenge and various wastewater treatments. While pressure drives solvent movement, it concurrently triggers membrane compaction and flux deterioration. This necessitates a profound comprehension of the intricate interplay among compressive modulus, structural properties, and transport efficacy amid the compaction process. In this study, we present an all-encompassing compaction model for TFC membranes, applying authentic structural and mechanical variables, achieved by coupling viscoelasticity with Monte Carlo flux calculations based on the resistance-in-series model. Through validation against experimental data for multiple commercial membranes, we evaluated the influence of diverse physical parameters. We find that support polymers with a higher compressive modulus (lower compliance), supports with higher densities of "finger-like" pores, and "sponge-like" pores with optimum void fractions will be preferred to mitigate compaction. More importantly, we uncover a trade-off correlation between steady-state permeability and the modulus for identical support polymers displaying varying porosities. This model holds the potential as a valuable guide in shaping the design and optimization for further TFC applications and extending its utility to biological scaffolds and hydrogels with thin-film coatings in tissue engineering.

Zeolite-Based Poly(vinylidene fluoride) Ultrafiltration Membrane: Characterization and Molecular Weight Cut-Off Estimation with Support Vector Regression Modelling

Zeolite serves as a promising additive for enhancing the hydrophilicity of polymeric membranes, yet its utilization for bolstering the mechanical strength of the membrane remains limited. In this study, poly(vinylidene fluoride) (PVDF) membranes were modified by incorporating various concentrations of zeolite (0.5-2 wt%) to improve not only their mechanical properties, but also other features for water filtration. Membranes with and without zeolite incorporation were fabricated via a dry-wet phase inversion technique, followed by the application of a series of characterization techniques in order to study their morphological structure, mechanical strength, and hydrophilicity. The membrane filtration performance for each membrane was evaluated based on pure water flux and Bovine Serum Albumin (BSA) rejection. Field-Emission Scanning Electron Microscopy (FESEM) images revealed a dense, microvoid-free structure across all of the PVDF membranes, contributing to a high pristine PVDF membrane tensile strength of 14 MPa. The addition of 0.5 wt% zeolite significantly improved the tensile strength up to 19.4 MPa. Additionally, the incorporation of 1 wt% zeolite into PVDF membrane yielded improvements in membrane hydrophilicity (contact angle of 67.84°), pure water flux (63.49% increase), and high BSA rejection (95.76%) compared to pristine PVDF membranes. To further improve the characterization of the zeolite-modified PVDF membranes, the Support Vector Regression (SVR) model was adopted to estimate the molecular weight cut off (MWCO) of the membranes. A coefficient of determination (R2) value of 0.855 was obtained, suggesting that the SVR model predicted the MWCO accurately. The findings of this study showed that the utilization of zeolite is promising in enhancing both the mechanical properties and separation performance of PVDF membranes for application in ultrafiltration processes.

The engineering, drug release, and in vitro evaluations of the PLLA/HPC/Calendula Officinalis electrospun nanofibers optimized by Response Surface Methodology

A system based on poly(l-lactic acid) (PLLA) and hydroxypropyl cellulose (HPC) was considered in this study to achieve electrospun mats with outstanding properties and applicability in biomedical engineering. A novel binary solvent system of chloroform/N,N-dimethylformamide (CF/DMF:70/30) was utilized to minimize the probable phase separation between the polymeric components. Moreover, Response Surface Methodology (RSM) was employed to model/optimize the process. Finally, to scrutinize the ability of the complex in terms of drug delivery, Calendula Officinalis (Marigold) extract was added to the solution of the optimal sample (Opt.PH), and then the set was electrospun (PHM). As a result, the presence of Marigold led to higher values of fiber diameter (262 ± 34 nm), pore size (483 ± 102 nm), and surface porosity (81.0 ± 7.3 %). As this drug could also prohibit the micro-scale phase separation, the PHM touched superior tensile strength and Young modulus of 11.3 ± 1.1 and 91.2 ± 4.2 MPa, respectively. Additionally, the cumulative release data demonstrated non-Fickian diffusion with the Korsmeyer-Peppas exponent and diffusion coefficient of n = 0.69 and D = 2.073 × 10-14 cm2/s, respectively. At the end stage, both the Opt.PH and PHM mats manifested satisfactory results regarding the hydrophilicity and cell viability/proliferation assessments, reflecting their high potential to be used in regenerative medicine applications.

Preparation of nanofibrous poly (L-lactic acid) scaffolds using the thermally induced phase separation technique in dioxane/polyethylene glycol solution

Porous nanofibrous poly (L-lactic acid) (PLLA) scaffolds were fabricated in combination with a thermally induced phase separation technique using a dioxane/polyethylene glycol (PEG) system. The effect of factors such as molecular weight of PEG, aging treatment, aging or gelation temperature, and the ratio of PEG to dioxane were investigated. The results revealed that all scaffolds had high porosity, and had a significant impact on the formation of nanofibrous structures. The decrease in the molecular weight and aging or gelation temperature leads to a thinner and more uniform fibrous structure.

Understanding and Designing a High-Performance Ultrafiltration Membrane Using Machine Learning

Ultrafiltration (UF) as one of the mainstream membrane-based technologies has been widely used in water and wastewater treatment. Increasing demand for clean and safe water requires the rational design of UF membranes with antifouling potential, while maintaining high water permeability and removal efficiency. This work employed a machine learning (ML) method to establish and understand the correlation of five membrane performance indices as well as three major performance-determining membrane properties with membrane fabrication conditions. The loading of additives, specifically nanomaterials (A_wt %), at loading amounts of >1.0 wt % was found to be the most significant feature affecting all of the membrane performance indices. The polymer content (P_wt %), molecular weight of the pore maker (M_Da), and pore maker content (M_wt %) also made considerable contributions to predicting membrane performance. Notably, M_Da was more important than M_wt % for predicting membrane performance. The feature analysis of ML models in terms of membrane properties (i.e., mean pore size, overall porosity, and contact angle) provided an unequivocal explanation of the effects of fabrication conditions on membrane performance. Our approach can provide practical aid in guiding the design of fit-for-purpose separation membranes through data-driven virtual experiments.

Macromolecular Architecture-Dependent Polymorphous Crystallization Behavior of PVDF in the PVDF/γ-BL System via Thermally Induced Phase Separation

This study investigates the effect of the macromolecular architecture of poly(vinylidene fluoride) (PVDF) on its thermally induced phase separation (TIPS) behavior and polymorphic crystallization in the PVDF/γ-butyrolactone (PVDF/γ-BL) system. Preparative PVDF fractions with specific macromolecular architecture and phase constitution are generated. The results show that PVDF's macromolecular architecture, particularly the degree of branching and regio-defects, plays a significant role in its temperature-dependent crystallization and resulting polymorphic phases. While regio-defects dominate crystallization in the temperature range between 30 and 25 °C, the degree of branching becomes decisive in the 25-20 °C interval. The developed fractions of PVDF are further analyzed in terms of their molecular weight distribution, revealing that the PVDF fractions crystallized out of solution have similar molecular weight distributions with lower dispersity compared with the feed polymer. These findings are crucial for macromolecular separation and adjustment of PVDF polymorphic properties and hence for the development of tailor-made PVDF matrix materials for composites and membranes. The findings suggest the possibility of polymorphous phase tailoring of PVDF based on macromolecular architecture due to temperature-controlled crystallization out of solution and strongly motivate further research to reveal deeper knowledge of regio-defect and branching influence of PVDF solution crystallization.

Thermodynamics and kinetic analysis of membrane: Challenges and perspectives

The ultimate structure of the membrane is determined using two important effects: (i) thermodynamic effect and (ii) kinetic effect. Controlling the mechanism of kinetic and thermodynamic processes in phase separation is essential for enhancing membrane performance. However, the relationship between system parameters and the ultimate membrane morphology is still largely empirical. This review focuses on the fundamental ideas behind thermally induced phase separation (TIPS) and nonsolvent-induced phase separation (NIPS) methods, including both kinetic and thermodynamic elements. The thermodynamic approach to understanding phase separation and the effect of different interaction parameters on membrane morphology has been discussed in detail. Furthermore, this review explores the capabilities and limitations of different macroscopic transport models used for the last four decades to explore the phase inversion process. The application of molecular simulations and phase field to understand phase separation has also been briefly examined. Finally, it discusses the thermodynamic approach to understanding phase separation and the consequence of different interaction parameters on membrane morphology, as well as possible directions for artificial intelligence to fill the gaps in the literature. This review aims to provide comprehensive knowledge and motivation for future modeling work for membrane fabrication via new techniques such as nonsolvent-TIPS, complex-TIPS, non-solvent assisted TIPS, combined NIPS-TIPS method, and mixed solvent phase separation.

Engineering Polymer-Based Porous Membrane for Sustainable Lithium-Ion Battery Separators

Due to the growing demand for eco-friendly products, lithium-ion batteries (LIBs) have gained widespread attention as an energy storage solution. With the global demand for clean and sustainable energy, the social, economic, and environmental significance of LIBs is becoming more widely recognized. LIBs are composed of cathode and anode electrodes, electrolytes, and separators. Notably, the separator, a pivotal and indispensable component in LIBs that primarily consists of a porous membrane material, warrants significant research attention. Researchers have thus endeavored to develop innovative systems that enhance separator performance, fortify security measures, and address prevailing limitations. Herein, this review aims to furnish researchers with comprehensive content on battery separator membranes, encompassing performance requirements, functional parameters, manufacturing protocols, scientific progress, and overall performance evaluations. Specifically, it investigates the latest breakthroughs in porous membrane design, fabrication, modification, and optimization that employ various commonly used or emerging polymeric materials. Furthermore, the article offers insights into the future trajectory of polymer-based composite membranes for LIB applications and prospective challenges awaiting scientific exploration. The robust and durable membranes developed have shown superior efficacy across diverse applications. Consequently, these proposed concepts pave the way for a circular economy that curtails waste materials, lowers process costs, and mitigates the environmental footprint.

Influence of phase-separated structural morphologies on the piezo and triboelectric properties of polymer composites

Simplified and flexible fabrication methods, high output performance, and extreme flexibility of polymer-based nanocomposites represent versatile designs in self-powering devices for wearable electronics, sensors, and smart societies. Examples include polyvinylidene fluoride and its copolymers-based piezoelectric nanogenerators, green and recyclable triboelectric nanogenerators, etc. Advanced functionalities, multi-functional properties, and the extensive lifetime required for nanogenerators inspire researchers to focus on structural modifications of the polymeric materials, to fully exploit their performances. Phase separation is a physicochemical process in which polymeric phases rearrange, resulting in specific structures and properties, that ultimately influence mechanical, electronic, and other functional properties. This article will study the phase separation strategies used to modify the polymeric base, both physically and chemically, to generate the maximum electric power upon mechanical and frictional deformation. The effect of interfacial modification on the efficiency of the nanogenerators, chemical and mechanical stability, structural integrity, durable performance, and morphological appearance will be extensively covered in this review. Moreover, piezo- and triboelectric power generation have numerous challenges, such as poor resistance to mechanical deformation, reduced cyclic performance stability, and a high cost of production. These often depend on the method of developing the nanogenerators, and phase separation provides a unique advantage in reducing them. The current review provides a one-stop solution to understand and disseminate the phase separation process, types and mechanisms, advantages, and role in improving the piezoelectric and triboelectric performances of the nanogenerators.

Patterned membranes for improving hydrodynamic properties and mitigating membrane fouling in water treatment: A review

Membrane technologies have been widely applied in water treatment over the past few decades. However, membrane fouling remains a hinderance for the widespread use of membrane processes because it decreases effluent quality and increases operating costs. To mitigate membrane fouling, researchers have been exploring effective anti-fouling strategies. Recently, patterned membranes are gaining attention as a novel non-chemical membrane modification for membrane fouling control. In this paper, we review the research on patterned membranes used in water treatment over the past 20 years. In general, patterned membranes show superior anti-fouling performances, which mainly results from two aspects: hydrodynamic effects and interaction effects. Due to the introduction of diversified topographies onto the membrane surface, patterned membranes yield dramatic improvements on hydrodynamic properties, e.g., shear stress, velocity field and local turbulence, restraining concentration polarization and foulants' deposition on the membrane surface. Besides, the membrane-foulant and foulant-foulant interactions play an important role in the mitigation of membrane fouling. Due to the existence of surface patterns, the hydrodynamic boundary layer is destroyed and the interaction force as well as the contact area between foulants and surface are decreased, which contributes to the fouling suppression. However, there are still some limitations in the research and application of patterned membranes. Future research is suggested to focus on the development of patterned membranes appropriate for different water treatment scenarios, the insights into the interaction forces affected by surface patterns, and the pilot-scale and long-term studies to verify the anti-fouling performances of patterned membranes in practical applications.

Synthesis of Polyvinyl Alcohol/Coal Fly Ash Hybrid Nano-Fiber Membranes for Adsorption of Heavy Metals in Diesel Fuel

Some studies have shown that the heavy metal emissions (HMEs) emitted from diesel engines can seriously threaten human health. HMEs are mainly related to the content of heavy metal ions in diesel fuel. Therefore, in order to reduce HMEs from diesel engines, a nano-fiber membrane filtration technology for diesel fuel was investigated. Herein, coal fly ash (CFA) from coal-fired power plants combined with polyvinyl alcohol (PVA) was successfully fabricated into nano-fibrous membranes using green electrospinning technology. In order to evaluate the adsorption properties, various hybrid membranes with different mixing ratios (PVA/CFA = 10/0, 10/1, 10/3, 10/5, and 10/7 by weight) were fabricated. The results show that eight metal ions with different concentrations are found in the diesel fuel, including Pb, Cu, Zn, Al, Fe, Cr, Ba, and Ni. All PVA/FA membranes have different adsorption capacities for metal ions, following the order: Cu > Fe > Pb > Al > Zn > Cr > Ba > Ni. In addition, the adsorption capacity of CFA3 (PVA/CFA = 10/3) is the largest. The super lipophilicity of the PVA/FA membranes also provide more adsorption sites for the contact of HMs with the membranes. The above research results provide guidance for development of ultra-fine filters in the future.

Flexible Radiative Cooling Textiles Based on Composite Nanoporous Fibers for Personal Thermal Management

Passive radiative cooling textiles can reflect sunlight and dissipate heat directly to the outside space without any energy input. However, radiative cooling textiles with high performance, large scalability, cost effectiveness, and high biodegradability are still uncommon. Herein, we exploit a porous fiber-based radiative cooling textile (PRCT) via nonsolvent-induced phase separation and scalable roll-to-roll electrospinning technology. Nanopores are introduced into single fibers, and the pore size can be accurately optimized by managing the relative humidity of the spinning environment. The anti-ultraviolet radiation and superhydrophobicity of textiles were improved by the introduction of core-shell silica microspheres. An optimized PRCT yields a strong solar reflectivity of 98.8% and atmospheric window emissivity of 97%, which results in a sub-ambient temperature drop of 4.5 °C, with the solar intensity over 960 W·m^-2 and 5.5 °C at night. For personal thermal management, it is demonstrated that the PRCT can obtain a temperature drop of 7.1 °C compared to the bare skin under direct sunlight. Given the excellent optical and cooling properties, flexibility, and self-cleaning property, PRCT was demonstrated to be a potential candidate for commercial applications in multifarious complex scenarios to afford a style for global decarbonization.

Non-Solvent- and Temperature-Induced Phase Separations of Polylaurolactam Solutions in Benzyl Alcohol as Methods for Producing Microfiltration Membranes

The possibility of obtaining porous films through solutions of polylaurolactam (PA12) in benzyl alcohol (BA) was considered. The theoretical calculation of the phase diagram showed the presence of the upper critical solution temperature (UCST) for the PA12/BA system at 157 °C. The PA12 completely dissolved in BA at higher temperatures, but the resulting solutions underwent phase separation upon cooling down to 120–140 °C because of the PA12’s crystallization. The viscosity of the 10–40% PA12 solutions increased according to a power law but remained low and did not exceed 5 Pa·s at 160 °C. Regardless of the concentration, PA12 formed a dispersed phase when its solutions were cooled, which did not allow for the obtention of strong films. On the contrary, the phase separation of the 20–30% PA12 solutions under the action of a non-solvent (isopropanol) leads to the formation of flexible microporous films. The measurement of the porosity, wettability, strength, permeability, and rejection of submicron particles showed the best results for a porous film produced from a 30% solution by non-solvent-induced phase separation. This process makes it possible to obtain a membrane material with a 240 nm particle rejection of 99.6% and a permeate flow of 1.5 kg/m2hbar for contaminated water and 69.9 kg/m2hbar for pure water.

Phase-Field Simulation of the Effect of Coagulation Bath Temperature on the Structure and Properties of Polyvinylidene Fluoride Microporous Membranes Prepared by a Nonsolvent-Induced Phase Separation

We used the phase-field model of the existing Nonsolvent Induced Phase Separation (NIPS) method to add the variable of temperature in simulating the changes in the process of membrane formation. The polyvinylidene fluoride (PVDF) membrane system was applied to examine the influence of coagulation bath temperature change on the skin-sublayer of the membrane structure, thereby elucidating the development process of membrane structure under different conditions and shedding light on the most suitable coagulation bath temperature ranges. It was found that as coagulation bath temperature increased, the number of interface pores in the outer skin layer decreased, but the size increased. As a result, it changed from the crack shape to round-hole shape, thus making the pore structure looser. In the sublayer, the mesh support structure was increased, which enhanced the mechanical strength of the membrane. Relevant experiments also verify the effectiveness of the model.

Self-assembled polylactic acid (PLA): Synthesis, properties and biomedical applications

The surface morphology and topography of cell culture substrates play an important role in cell proliferation and growth. Regulation of the surface microstructure allows the development of tissue culture media suitable for different cells. Polylactic acid (PLA) is a biobased and biodegradable (under defined conditions) polymer with low immunogenicity, non-toxicity, and good mechanical properties, which have facilitated their pharmaceutical and biomedical applications. This review summarizes recent advances in the synthesis and self-assembly of surface microstructure based on PLA materials and discusses their biomedical applications such as cell culturing and tissue engineering.

Fluoropolymer Membranes for Membrane Distillation and Membrane Crystallization

Fluoropolymer membranes are applied in membrane operations such as membrane distillation and membrane crystallization where hydrophobic porous membranes act as a physical barrier separating two phases. Due to their hydrophobic nature, only gaseous molecules are allowed to pass through the membrane and are collected on the permeate side, while the aqueous solution cannot penetrate. However, these two processes suffer problems such as membrane wetting, fouling or scaling. Membrane wetting is a common and undesired phenomenon, which is caused by the loss of hydrophobicity of the porous membrane employed. This greatly affects the mass transfer efficiency and separation efficiency. Simultaneously, membrane fouling occurs, along with membrane wetting and scaling, which greatly reduces the lifespan of the membranes. Therefore, strategies to improve the hydrophobicity of membranes have been widely investigated by researchers. In this direction, hydrophobic fluoropolymer membrane materials are employed more and more for membrane distillation and membrane crystallization thanks to their high chemical and thermal resistance. This paper summarizes different preparation methods of these fluoropolymer membrane, such as non-solvent-induced phase separation (NIPS), thermally-induced phase separation (TIPS), vapor-induced phase separation (VIPS), etc. Hydrophobic modification methods, including surface coating, surface grafting and blending, etc., are also introduced. Moreover, the research advances on the application of less toxic solvents for preparing these membranes are herein reviewed. This review aims to provide guidance to researchers for their future membrane development in membrane distillation and membrane crystallization, using fluoropolymer materials.

Current State-of-the-Art in Membrane Formation from Ultra-High Molecular Weight Polyethylene

One of the materials that attracts attention as a potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). One potential material for membrane formation is ultrahigh molecular weight polyethylene (UHMWPE). The present review summarizes the results of studies carried out over the last 30 years in the field of preparation, modification and structure and property control of membranes made from ultrahigh molecular weight polyethylene. The review also presents a classification of the methods of membrane formation from this polymer and analyzes the conventional (based on the analysis of incomplete phase diagrams) and alternative (based on the analysis of phase diagrams supplemented by a boundary line reflecting the polymer swelling degree dependence on temperature) physicochemical concepts of the thermally induced phase separation (TIPS) method used to prepare UHMWPE membranes. It also considers the main ways to control the structure and properties of UHMWPE membranes obtained by TIPS and the original variations of this method. This review discusses the current challenges in UHMWPE membrane formation, such as the preparation of a homogeneous solution and membrane shrinkage. Finally, the article speculates about the modification and application of UHMWPE membranes and further development prospects. Thus, this paper summarizes the achievements in all aspects of UHMWPE membrane studies.

A review on fabrication, characterization of membrane and the influence of various parameters on contaminant separation process

In most developing countries, the availability of drinking water is a major problem. This creates the need for treatment of wastewater, reusability of water, etc. The membrane technology has its place in the market for treating such water. This review compares polymeric membrane fabrication techniques, characteristics, and factors responsible for effective membrane separation for different materials. Although extensive knowledge is available on membrane fabrication, fabricating a membrane is still more challenging, which is more prone to antifouling properties. The competency in different fabrication methods like phase inversion, interfacial polymerization, stretching, track etching and electrospinning are elucidated in the current study. Further, the challenges and adaptability of different application fabrication methods are studied. Important surface parameters like surface wettability, roughness, surface tension, pore size, surface charge, surface functional group and pure water flux are analyzed for different polymeric membranes. In addition, the properties responsible for fouling the membrane are also covered in detail. Flow direction and velocity are the main factors that characterize a membrane's antifouling nature. Antifouling separation can still be achieved by characterizing feed properties such as pH, temperature, diffusivity, ion concentration, and surface content. Understanding fouling properties is a key to progress in membrane technology to develop an effective membrane separation.

Hemocompatibility challenge of membrane oxygenator for artificial lung technology

The artificial lung (AL) technology is one of the membrane-based artificial organs that partly augments lung functions, i.e. blood oxygenation and CO₂ removal. It is generally employed as an extracorporeal membrane oxygenation (ECMO) device to treat acute and chronic lung-failure patients, and the recent outbreak of the COVID-19 pandemic has re-emphasized the importance of this technology. The principal component in AL is the polymeric membrane oxygenator that facilitates the O₂/CO₂ exchange with the blood. Despite the considerable improvement in anti-thrombogenic biomaterials in other applications (e.g., stents), AL research has not advanced at the same rate. This is partly because AL research requires interdisciplinary knowledge in biomaterials and membrane technology. Some of the promising biomaterials with reasonable hemocompatibility - such as emerging fluoropolymers of extremely low surface energy - must first be fabricated into membranes to exhibit effective gas exchange performance. As AL membranes must also demonstrate high hemocompatibility in tandem, it is essential to test the membranes using in-vitro hemocompatibility experiments before in-vivo test. Hence, it is vital to have a reliable in-vitro experimental protocol that can be reasonably correlated with the in-vivo results. However, current in-vitro AL studies are unsystematic to allow a consistent comparison with in-vivo results. More specifically, current literature on AL biomaterial in-vitro hemocompatibility data are not quantitatively comparable due to the use of unstandardized and unreliable protocols. Such a wide gap has been the main bottleneck in the improvement of AL research, preventing promising biomaterials from reaching clinical trials. This review summarizes the current state-of-the-art and status of AL technology from membrane researcher perspectives. Particularly, most of the reported in-vitro experiments to assess AL membrane hemocompatibility are compiled and critically compared to suggest the most reliable method suitable for AL biomaterial research. Also, a brief review of current approaches to improve AL hemocompatibility is summarized. STATEMENT OF SIGNIFICANCE: The importance of Artificial Lung (AL) technology has been re-emphasized in the time of the COVID-19 pandemic. The utmost bottleneck in the current AL technology is the poor hemocompatibility of the polymer membrane used for O₂/CO₂ gas exchange, limiting its use in the long-term. Unfortunately, most of the in-vitro AL experiments are unsystematic, irreproducible, and unreliable. There are no standardized in-vitro hemocompatibility characterization protocols for quantitative comparison between AL biomaterials. In this review, we tackled this bottleneck by compiling the scattered in-vitro data and suggesting the most suitable experimental protocol to obtain reliable and comparable hemocompatibility results. To the best of our knowledge, this is the first review paper focusing on the hemocompatibility challenge of AL technology.

ECTFE Membrane Fabrication Using Green Binary Diluents TEGDA/TOTM and Its Performance in Membrane Condenser

Poly(ethylene-chlorotrifluoroethylene) (ECTFE) membrane is a hydrophobic membrane material that can be used to recover water from high-humidity gases in the membrane condenser (MC) process. In this study, ECTFE membranes were prepared by the thermally induced phase separation (TIPS) method using the green binary diluents triglyceride diacetate (TEGDA) and trioctyl trimellitate (TOTM). Thermodynamic phase diagrams of the ECTFE/TEGDA: TOTM system were made. The effects of the diluent composition and cooling rate on the structure and properties of the ECTFE membranes were investigated by characterizing the SEM, contact angle, mechanical properties, pore size and porosity. The results showed that ECTFE membranes with cellular structure were successfully prepared and exhibit good mechanical properties. Moreover, increasing the TOTM content in the binary diluents and decreasing the cooling rate could effectively improve the mean pore size of the ECTFE membranes, but the increase in TOTM content reduced the mechanical properties. During the MC process, the water recovery performance of ECTFE membranes increased with the increase in the mean pore size of the membranes, and the condensation flow and water recovery of membrane prepared at 20% TOTM were 1.71 kg·m⁻²·h⁻¹ and 54.84%, respectively, which were better than the performance of commercial hydrophobic PVDF membranes in the MC. These results indicated that there is good potential for the application of ECTFE membranes during the MC process.

Challenges, Opportunities and Future Directions of Membrane Technology for Natural Gas Purification: A Critical Review

Natural gas is an important and fast-growing energy resource in the world and its purification is important in order to reduce environmental hazards and to meet the required quality standards set down by notable pipeline transmission, as well as distribution companies. Therefore, membrane technology has received great attention as it is considered an attractive option for the purification of natural gas in order to remove impurities such as carbon dioxide (CO₂) and hydrogen sulphide (H₂S) to meet the usage and transportation requirements. It is also recognized as an appealing alternative to other natural gas purification technologies such as adsorption and cryogenic processes due to its low cost, low energy requirement, easy membrane fabrication process and less requirement for supervision. During the past few decades, membrane-based gas separation technology employing hollow fibers (HF) has emerged as a leading technology and underwent rapid growth. Moreover, hollow fiber (HF) membranes have many advantages including high specific surface area, fewer requirements for maintenance and pre-treatment. However, applications of hollow fiber membranes are sometimes restricted by problems related to their low tensile strength as they are likely to get damaged in high-pressure applications. In this context, braid reinforced hollow fiber membranes offer a solution to this problem and can enhance the mechanical strength and lifespan of hollow fiber membranes. The present review includes a discussion about different materials used to fabricate gas separation membranes such as inorganic, organic and mixed matrix membranes (MMM). This review also includes a discussion about braid reinforced hollow fiber (BRHF) membranes and their ability to be used in natural gas purification as they can tackle high feed pressure and aggressive feeds without getting damaged or broken. A BRHF membrane possesses high tensile strength as compared to a self-supported membrane and if there is good interfacial bonding between the braid and the separation layer, high tensile strength, i.e., upto 170Mpa can be achieved, and due to these factors, it is expected that BRHF membranes could give promising results when used for the purification of natural gas.

Polymeric Membranes for Oil-Water Separation: A Review

This review is devoted to the application of bulk synthetic polymers such as polysulfone (PSf), polyethersulfone (PES), polyacrylonitrile (PAN), and polyvinylidene fluoride (PVDF) for the separation of oil-water emulsions. Due to the high hydrophobicity of the presented polymers and their tendency to be contaminated with water-oil emulsions, methods for the hydrophilization of membranes based on them were analyzed: the mixing of polymers, the introduction of inorganic additives, and surface modification. In addition, membranes based on natural hydrophilic materials (cellulose and its derivatives) are given as a comparison.

Dextran, as a biological macromolecule for the development of bioactive wound dressing materials: A review of recent progress and future perspectives

Skin is the largest organ in the body which plays different roles in maintaining hemostasis. Although this tissue has a high healing potential, severe skin wounds cannot heal without external interventions. Among various treatment strategies, tissue-engineered wound dressings have gained significant attention. In this regard, tremendous progress has been made in the field of tissue engineering to develop constructs with higher healing activities. Material selection and optimization are key factors in development of such dressings. Among different candidates, dextran-based wound dressings have been extensively studied. Dextran is a branched biological macromolecule which is composed of anhydroglucose monomers. Due to its excellent biocompatibility, biodegradability, non-toxicity, modifiable functional groups, and proven clinical safety, dextran has found application in wound healing research. In the current review, applications, challenges, and future perspectives of dextran-based wound dressings will be discussed.

Enhanced Li-Ion Rate Capability and Stable Efficiency Enabled by MoSe2 Nanosheets in Polymer-Derived Silicon Oxycarbide Fiber Electrodes

Transition metal dichalcogenides (TMDs) such as MoSe₂ have continued to generate interest in the engineering community because of their unique layered morphology—the strong in-plane chemical bonding between transition metal atoms sandwiched between two chalcogen atoms and the weak physical attraction between adjacent TMD layers provides them with not only chemical versatility but also a range of electronic, optical, and chemical properties that can be unlocked upon exfoliation into individual TMD layers. Such a layered morphology is particularly suitable for ion intercalation as well as for conversion chemistry with alkali metal ions for electrochemical energy storage applications. Nonetheless, host of issues including fast capacity decay arising due to volume changes and from TMD’s degradation reaction with electrolyte at low discharge potentials have restricted use in commercial batteries. One approach to overcome barriers associated with TMDs’ chemical stability functionalization of TMD surfaces by chemically robust precursor-derived ceramics or PDC materials, such as silicon oxycarbide (SiOC). SiOC-functionalized TMDs have shown to curb capacity degradation in TMD and improve long term cycling as Li-ion battery (LIBs) electrodes. Herein, we report synthesis of such a composite in which MoSe₂ nanosheets are in SiOC matrix in a self-standing fiber mat configuration. This was achieved via electrospinning of TMD nanosheets suspended in pre-ceramic polymer followed by high temperature pyrolysis. Morphology and chemical composition of synthesized material was established by use of electron microscopy and spectroscopic technique. When tested as LIB electrode, the SiOC/MoSe₂ fiber mats showed improved cycling stability over neat MoSe₂ and neat SiOC electrodes. The freestanding composite electrode delivered a high charge capacity of 586 mAh g⁻¹_electrode with an initial coulombic efficiency of 58%. The composite electrode also showed good cycling stability over SiOC fiber mat electrode for over 100 cycles.

Bimetallic polyphenol networks structure modified polyethersulfone membrane with hydrophilic and anti-fouling properties based on reverse thermally induced phase separation method

In order to improve the hydrophobicity of traditional polyethersulfone (PES) membranes, this study combined the reverse thermally induced phase separation (RTIPS) method with the constructed bimetallic polyphenol networks (BMPNs) to prepare hydrophilic anti-fouling membranes. As for BMPNs, tannic acid (TA) was served as an intermediate to construct both the inner and surface hydrophilic layers of the PES membranes. On the one hand, etching Zeolitic imidazolate framework-8 (EZIF-8) with synergistic etching and surface functionalization via TA not only retained the high pore structure of MOFs, but also had good hydrophilicity. On the other hand, the MPN hydrophilic layer was formed on the membrane surface by the combination of TA from the surface of EZIF-8 and iron ions in the coagulation bath. Therefore, BMPNs structure penetrated the interior and surface of PES membrane, which greatly improved the hydrophilic properties. In addition, the membrane with porous surfaces and spongy cross sections by RTIPS method improved the permeability and mechanical properties of the membrane by several times compared with the membrane via NIPS method. The obtained membranes in this experiment showed excellent permeability, just like pure water flux reached 1662.16 L/m² h, while BSA rejection rate remained at 92.78%. Compared with pure membrane, it showed a better flux recovery rate (FRR = 83.33%) after cleaning, and the reduction of irreversible (R_ir = 16.67%) fouling indexes indicated that the adsorption of protein was inhibited. These results suggested that the hydrophilic anti-fouling PES membranes prepared by this method possessed great application potential in membrane separation technology.

Preparation of ECTFE Porous Membrane for Dehumidification of Gaseous Streams through Membrane Condenser

Due to the good hydrophobicity and chemical resistance of poly(ethylene trifluoroethylene) (ECTFE), it has been an attractive potential material for microfiltration, membrane distillation and more. However, few porous hydrophobic ECTFE membranes were prepared by thermally induced phase separation (TIPS) for membrane condenser applications. In this work, the diluent, di-n-octyl phthalate (DnOP), was selected to prepare the dope solutions. The calculated Hassen solubility parameter indicated that ECTFE has good compatibility with DnOP. The corresponding thermodynamic phase diagram was established, and it has been mutually verified with the bi-continuous structure observed in the SEM images. At 30 wt% ECTFE, the surface contact angle and liquid entry pressure reach their maximum values of 139.5° and 0.71 MPa, respectively. In addition, some other basic membrane properties, such as pore size, porosity, and mechanical properties, were determined. Finally, the prepared ECTFE membranes were tested using a homemade membrane condenser setup. When the polymer content is 30 wt%, the corresponding results are better; the water recovery and condensed water yield is 17.6% and 1.86 kg m⁻² h⁻¹, respectively.