Molecular Sieve Membrane: Supported Metal–Organic Framework with High Hydrogen Selectivity

Recent Advancements in Metal-Organic Framework-Based Membranes for Hydrogen Separation: A Review

Metal-organic frameworks (MOFs) are promising porous materials that have huge potential for gas separation when put in the membrane configuration. MOFs have huge potential due to certain salient features of the MOFs such as excellent pore size, ease of tuning the pore chemistry, higher surface area, and chemical and thermal stabilities. MOFs have been explored for various gas separation and storage applications. This review discusses various approaches for fabricating MOFs-based membranes for the separation of H2 gas from a variety of feeds having various gases CO2, CO, N2, and CH4 as impurities. The emphasis has been put on three types of membranes for H2 separation which include MOFs-based hollow fibrous/tubular/disk membranes, MOFs-based mixed matrix membranes (MMMs), and MOFs-based stand-alone membranes. In addition, various challenges such as reducing inhomogeneity between MOFs and polymeric matrices have also been discussed. Similarly, the approaches to successfully decorating MOFs on different supports in different configurations have been explained. The possible ways of improving the MOFs-based membranes for H2 have also been discussed.

Asymmetric membranes for gas separation: interfacial insights and manufacturing

State-of-the-art gas separation membrane technologies combine the properties of polymers and other materials, such as metal-organic frameworks to yield mixed matrix membranes (MMM). Although, these membranes display an enhanced gas separation performance, when compared to pure polymer membranes; major challenges remain in their structure including, surface defects, uneven filler dispersion and incompatibility of constituting materials. Therefore, to avoid these structural issues posed by today's membrane manufacturing methodologies, we employed electrohydrodynamic emission and solution casting as a hybrid membrane manufacturing method, to produce ZIF-67/cellulose acetate asymmetric membranes with improved gas permeability and selectivity for CO2/N2, CO2/CH4, and O2/N2. Rigorous molecular simulations were used to reveal the key ZIF-67/cellulose acetate interfacial phenomena (e.g., higher density, chain rigidity, etc.) that must be considered when engineering optimum composite membranes. In particular, we demonstrated that the asymmetric configuration effectively leverages these interfacial features to generate membranes superior to MMM. These insights coupled with the proposed manufacturing technique can accelerate the deployment of membranes in sustainable processes such as carbon capture, hydrogen production, and natural gas upgrading.

Recent Advances in Continuous MOF Membranes for Gas Separation and Pervaporation

Metal-organic frameworks (MOFs), a sub-group of porous crystalline materials, have been receiving increasing attention for gas separation and pervaporation because of their high thermal and chemical stability, narrow window sizes, as well as tuneable structural, physical, and chemical properties. In this review, we comprehensively discuss developments in the formation of continuous MOF membranes for gas separation and pervaporation. Additionally, the application performance of continuous MOF membranes in gas separation and pervaporation are analysed. Lastly, some perspectives for the future application of continuous MOF membranes for gas separation and pervaporation are given.

Hybrid Benzimidazole-Dichloroimidazole Zeolitic Imidazolate Frameworks Based on ZIF-7 and Their Application in Mixed Matrix Membranes for CO2/N2 Separation

Mixed-linker zeolitic imidazolate frameworks (ZIFs) with the sodalite (sod) topology type and based on ZIF-7 have been prepared by direct synthesis from the mixtures of benzimidazole (BzIm) and 4,5-dichloroimidazole (dcIm). Incorporation of dcIm into the ZIF-7 structure gives ZIF-7/COK-17 hybrids with rhombohedral symmetry that do not show the "open-to-closed form" structural transition upon solvent removal exhibited by ZIF-7. They show Type I isotherms for low molecular weight gases and high affinity for CO₂ even at low partial pressures. Synthesis under mild conditions gives ZIF nanoparticles (250-400 nm) suitable for incorporation into mixed matrix membranes (MMMs): these were prepared with both glassy (Matrimid) and rubbery (PEBAX 1657) polymers. Permeation tests at 298 K and 1.2 bar reveal that the incorporation of Zn(BzIm_0.55dcIm_0.45)₂ nanoparticles at up to ca. 12 wt % gives defect-free membranes with enhanced CO₂ permeability in both polymer matrices, with retention of selectivity (Matrimid) or with an enhancement in selectivity that is most pronounced for the smaller nanoparticles (PEBAX). The membrane with the best performance exhibits a selectivity of ca. 200 for CO₂/N₂ (a 4-fold increase compared to the pure polymer) and a CO₂ permeability of 64 Barrer. At the relatively low loadings investigated, the MMMs' performance obeys the Maxwell model, and the intrinsic property of diffusivity of the ZIFs can be extracted as a result.

Metal-organic frameworks and covalent organic frameworks as disruptive membrane materials for energy-efficient gas separation

In this Review we survey the molecular sieving behaviour of metal-organic framework (MOF) and covalent organic framework (COF) membranes, which is different from that of classical zeolite membranes. The nature of MOFs as inorganic-organic hybrid materials and COFs as purely organic materials is powerful and disruptive for the field of gas separation membranes. The possibility of growing neat MOFs and COFs on membrane supports, while also allowing successful blending into polymer-filler composites, has a huge advantage over classical zeolite molecular sieves. MOFs and COFs allow synthetic access to more than 100,000 different structures and tailor-made molecular gates. Additionally, soft evacuation below 100 °C is often enough to achieve pore activation. Therefore, a huge number of synthetic methods for supported MOF and COF membrane thin films, such as solvothermal synthesis, seed-mediated growth and counterdiffusion, exist. Among them, methods with high scale-up potential, for example, layer-by-layer dip- and spray-coating, chemical and physical vapour deposition, and electrochemical methods. Additionally, physical methods have been developed that involve external stimuli, such as electric fields and light. A particularly important point is their ability to react to stimuli, which has allowed the 'drawbacks' of the non-ideality of the molecular sieving properties to be exploited in a completely novel research direction. Controllable gas transport through membrane films is a next-level property of MOFs and COFs, leading towards adaptive process deviation. MOF and COF particles are highly compatible with polymers, which allows for mixed-matrix membranes. However, these membranes are not simple MOF-polymer blends, as they require improved polymer-filler interactions, such as cross-linking or surface functionalization.

Oxide/ZIF-8 Hybrid Nanofiber Yarns: Heightened Surface Activity for Exceptional Chemiresistive Sensing

Though highly promising as powerful gas sensors, oxide semiconductor chemiresistors have low surface reactivity, which limits their selectivity, sensitivity, and reaction kinetics, particularly at room temperature (RT) operation. It is proposed that a hybrid design involving the nanostructuring of oxides and passivation with selective gas filtration layers can potentially overcome the issues with surface activity. Herein, unique bi-stacked heterogeneous layers are introduced; that is, nanostructured oxides covered by conformal nanoporous gas filters, on ultrahigh-density nanofiber (NF) yarns via sputter deposition with indium tin oxide (ITO) and subsequent self-assembly of zeolitic imidazolate framework (ZIF-8) nanocrystals. The NF yarn composed of ZIF-8-coated ITO films can offer heightened surface activity at RT because of high porosity, large surface area, and effective screening of interfering gases. As a case study, the hybrid sensor demonstrated remarkable sensing performances characterized by high NO selectivity, fast response/recovery kinetics (>60-fold improvement), and large responses (12.8-fold improvement @ 1 ppm) in comparison with pristine yarn@ITO, especially under highly humid conditions. Molecular modeling reveals an increased penetration ratio of NO over O₂ to the ITO surface, indicating that NO oxidation is reliably prevented and that the secondary adsorption sites provided by the ZIF-8 facilitate the adsorption/desorption of NO, both to and from ITO.

In Situ Growth of MOFs Crystals to Synthesis Graphene Oxide /ZIF-7 Gel with Enhanced Adsorption Capacity for Methylene Blue

Graphene oxide gel containing ZIF-7 (Zx@GoG) was synthesized by immersing graphene oxide gel (GoG) in DMF solution of Zn2+ and DMF solution of organic ligands, respectively, and characterized by powder...

Elimination of Grain Boundary Defects in Zeolitic Imidazolate Framework ZIF-95 Membrane via Solvent-Free Secondary Growth

Metal-organic framework membranes are usually prepared by in situ or secondary growth in a solution/hydrogel. The use of organic solvents may cause safety and environmental problems and produce solvent-induced defects. Here, highly oriented and permselective ZIF-95 membranes are prepared for the first time via a solvent-free secondary growth method. The solvent-free growth is not only helpful to control the membrane microstructure and thickness, but also to reduce the intercrystalline defects. In case of solvent-free growth, a perfectly oriented structure leads to an outstanding reduction of intercrystalline defects and transport resistances. For the separation of equimolar binary gas mixtures by using the highly oriented ZIF-95 membrane at 25 °C and 1 bar, the mixture separation factors of H₂ /CO₂ and H₂ /CH₄ are 184 and 140, respectively, with H₂ permeance of over 1.9×10^-7  mol m^-2  s^-1  Pa^-1 which are much higher than those of the randomly oriented ZIF-95 membrane.

MIL-101(Cr) Microporous Nanocrystals Intercalating Graphene Oxide Membrane for Efficient Hydrogen Purification

Graphene oxide (GO) is a promising two-dimensional building block for fabricating high-performance gas separation membranes. Whereas the tortuous transport pathway may increase the transport distance and lead to a low gas permeation rate, introducing spacers into GO laminates is an effective strategy to enlarge the interlayer channel for enhanced gas permeance. Herein, we propose to intercalate CO₂ -philic MIL-101(Cr) metal-organic framework nanocrystals into the GO laminates to construct a 2D/3D hybrid structure for gas separation. The interlayer channels were partially opened up to accelerate gas permeation. Meanwhile, the intrinsic pores of MIL-101 provided additional transport pathways, and the affinity of MIL-101 to CO₂ molecules resulted in higher H₂ /CO₂ diffusion selectivity, leading to a simultaneous enhancement in gas permeance and separation selectivity. The MIL-101(Cr)/GO membrane with optimal structures exhibited outstanding and stable mixed-gas separation performance with H₂ permeance of 67.5 GPU and H₂ /CO₂ selectivity of 30.3 during the 120-h continuous test, demonstrating its potential in H₂ purification application.

Recent Progress of Nanoscale Metal-Organic Frameworks in Synthesis and Battery Applications

As one type of promising inorganic-organic hybrid crystal material, metal-organic frameworks (MOFs) have attracted widespread attention in many potential fields, particularly in energy storage and conversion. Recently, effective strategies have been developed to construct uniform nanoscale MOFs (NMOFs), which not only retain inherent advantages of MOFs but also develop some improved superiorities, including shorter diffusion pathway for guest transportation and more accessible active sites for surface adsorption and reaction. Additonally, their nanometer size provides more opportunity for post-functionalization and hybridization. In this review, recent progress on the preparation of NMOFs is summarized, primarily through bottom-up strategies including reaction parameter- and coordination-assisted synthesis, and top-down strategies such as liquid exfoliation and salt-template confinement. Additionally, recent applications of NMOFs in batteries as electrodes, separators, and electrolytes is discussed. Finally, some important issues concerning the fabrication and application are emphasized, which should be paid attention in future.

Anisotropic Gas Separation in Oriented ZIF-95 Membranes Prepared by Vapor-Assisted In-Plane Epitaxial Growth

Control of the microstructure grain orientation, grain boundaries and thickness are crucial for MOF membranes. We report a novel synthesis strategy to prepare highly c-oriented ZIF-95 membranes through vapor-assisted in-plane epitaxial growth. In a mixed DMF/water vapor atmosphere, in-plane epitaxial growth of a ZIF-95 seeds layer was achieved to obtain an oriented and well-intergrown ZIF-95 membrane with a thickness of only 600 nm. Demonstrated by both experimental and simulation studies, the c-oriented ZIF-95 membrane displayed superior separation performance because a perfectly oriented structure resulted in a notable reduction of intercrystalline defects and transport pathways. For the separation of equimolar binary mixtures at 100 °C and 1 bar, the mixture separation factors of H₂ /CO₂ and H₂ /CH₄ were 32.2 and 53.7, respectively, with an H₂ permeance of over 7.9×10^-7  mol m^-2  s^-1  Pa^-1 , which was 4.6 times higher than that of a randomly oriented ZIF-95 membrane.

Unexpectedly Strong Size-Sieving Ability in Carbonized Polybenzimidazole for Membrane H2/CO2 Separation

Polymers with high permeability and strong size-sieving ability are needed for H₂/CO₂ separation at temperatures ranging from 100 to 300 °C to enable an energy-efficient precombustion CO₂ capture process. However, such polymers usually suffer from a permeability/selectivity tradeoff, that is, polymers with high permeability tend to exhibit a weak size-sieving ability and thus low selectivity. Herein, we demonstrate that carbonization of a suitable polymer precursor (i.e., polybenzimidazole or PBI) generates microcavities (leading to high H₂ permeability) and ultramicroporous channels (leading to strong size-sieving ability and thus high H₂/CO₂ selectivity). Specifically, carbonization of PBI at 900 °C (CMS@900) doubles H₂ permeability and increases H₂/CO₂ selectivity from 14 to 80 at 150 °C. When tested with simulated syngas-containing equimolar H₂ and CO₂ in the presence of water vapor for 120 h, CMS@900 exhibits stable H₂ permeability of ≈36 barrer and H₂/CO₂ selectivity of ≈53 at 150 °C, above Robeson's 2008 upper bound and demonstrating robustness against physical aging and CO₂ plasticization.

Electropolymerization of Molecular-Sieving Polythiophene Membranes for H2 Separation

Membrane technologies that do not rely on heat for industrial gas separation would lower global energy cost. While polymeric, inorganic, and mixed-matrix separation membranes have been rapidly developed, the bottleneck is balancing the processability, selectivity, and permeability. Reported here is a softness adjustment of rigid networks (SARs) strategy to produce flexible, stand-alone, and molecular-sieving membranes by electropolymerization. Here, 14 membranes were rationally designed and synthesized and their gas separation ability and mechanical performance were studied. The separation performance of the membranes for H₂ /CO₂ , H₂ /N₂ , and H₂ /CH₄ can exceed the Robeson upper bound, among which, H₂ /CO₂ separation selectivity reaches 50 with 626 Barrer of H₂ permeability. The long-term and chemical stability tests demonstrate their potential for industrial applications. This simple, scalable, and cost-effective strategy holds promise for the design other polymers for key energy-intensive separations.

Linker-Doped Zeolitic Imidazolate Frameworks (ZIFs) and Their Ultrathin Membranes for Tunable Gas Separations

Zeolitic imidazolate frameworks (ZIFs) have gained much interest due to their potentials in gas separations. A hybrid approach by mixing metals and/or linkers has been recently investigated to fine-tune the ZIF framework porosity and surface properties and potentially extending their separation applications for many important gas mixtures. In general, the hybrid approach requires mixing of isostructural ZIFs to maintain their topology, thus limiting the options of linkers and metal centers to obtain hybrid ZIFs. Linker-doping, as reported here, can be a strategy to expand the option of imidazolate linkers to obtain mixed-linker hybrid ZIFs. Two linkers are investigated to be doped into the ZIF-8 framework: 2-ethylimidazole (eIm) and 2-phenylimidazole (phIm). The linker-doping strategy is shown to tune the "stiffness" of Zn-N bonding as characterized by FT-IR, thereby the linker flip-flopping motion of ZIF-8, which is analyzed through gas adsorption isotherms. Furthermore, well-intergrown ultrathin eIm-doped ZIF-8 membranes are grown on α-Al₂O₃ substrates, in which the incorporation of eIm affects the morphology and thickness of the polycrystalline membranes, improving the permeance of propylene and propane molecules.

Rapid Synthesis of Zeolitic Imidazole Frameworks in Laser-Induced Graphene Microreactors

Various approaches to synthesize zeolitic imidazole frameworks (ZIFs) have been developed, such as solvothermal, sonochemical, microfluidic, and mechanochemical reactions. However, most of them are time consuming and involve complex processing steps, thus they cannot rapidly screen potential candidates to obtain ZIFs on demand. Such a challenge calls for efficient synthetic approaches. Herein, this challenge is overcome by employing two nonconventional heating strategies, that is, microwave and Joule heating, which are induced by laser-induced graphene (LIG) microreactors, to rapidly synthesize ZIFs. In the first reaction, the LIG acts as a susceptor that absorbs electromagnetic energy, which is converted into heat. In the latter one, LIG acts an electrical conductor that converts electrical energy to heat. Both of them can rapidly heat up the reactor, accelerating the crystal growth for synthesizing ZIFs with well-controlled morphology and crystallinity. To demonstrate a conceptual application, a ZIF-67/LIG composite was converted into Co/CoNC/LIG by a CO₂ laser-induced process. It showed excellent performance in the oxygen reduction reaction with a half-wave potential (E_1/2 ) of 0.798 V, and superior methanol tolerance and long-term stability. These rapid and facile synthesis methodologies will enable quick optimization of reaction conditions and fast screening of compound libraries for searching new materials, paving the way to high-throughput and autonomous nanomanufacturing.

Liquid Intrusion into Zeolitic Imidazolate Framework-7 Nanocrystals: Exposing the Roles of Phase Transition and Gate Opening to Enable Energy Absorption Applications

Liquid intrusion into zeolitic imidazolate framework 7 (ZIF-7) has been observed for the first time. Among the three typical phases of ZIF-7, we discover that only the guest-free ZIF-7-II structure can be intruded by mechanical pressure, and intriguingly, this pressurized liquid intrusion behavior is detected only in nanocrystals, indicating the crystal size effect. Because of its unique combination of non-outflow property and high intrusion pressure, water intrusion into ZIF-7-II generates a marked energy dissipation capacity of ∼2 J/g despite its limited pore volume. We present several strategies that can be easily implemented to tune its intrusion pressure and energy dissipation and accomplish material reusability. Remarkably, we found that the pore cavities of ZIF-7-II can accommodate water molecules without experiencing any phase transition, which is entirely different from other solvents whose incorporation will trigger a spontaneous conversion into ZIF-7-I. Our pressure-vs-volume data further reveal that the process of water infiltration and retainment is controlled by the gate-opening/closing mechanism, which has enabled us to probe the viscoelasticity of ZIF-7 via cyclic liquid intrusion experiments. This study has deepened our understanding of the time-dependent mechanical properties of ZIFs and shed new light on the structural flexibility central to the novel applications of metal-organic framework materials.

Ultra-Tuning of the Aperture Size in Stiffened ZIF-8_Cm Frameworks with Mixed-Linker Strategy for Enhanced CO2 /CH4 Separation

ZIF-8 membrane has the potential for CO₂ /CH₄ separation based on size exclusion. But if traditionally prepared by solvothermal methods, it shows only negligible selectivity due to the linker mobility. Here, ≈500 nm-thin hybrid ZIF-7_x -8 membranes with suppressed linker mobility and narrowed window aperture are prepared by a fast current-driven synthesis (FCDS) within 20 min. The in situ electric field during FCDS allows the formation of stiffened ZIF-8_Cm as parent skeleton and the mixed-linker strategy is applied to narrow the aperture size simultaneously. The ZIF-7₂₂ -8 membrane shows significantly sharpened molecular sieving for CO₂ /CH₄ with a separation factor above 25, which soared tenfold compared with other unmodified ZIF-8 membranes. Additionally, the membrane shows exceptional separation performance for H₂ /CH₄ and CO₂ /N₂ , with separation factors of 71 and 20, respectively. After 180 h temperature swing operation, it still maintains the excellent separation performance.

Advanced Porous Materials in Mixed Matrix Membranes

Membrane technology has gained great interest in industrial separation processing over the past few decades owing to its high energy efficiency, small capital investment, environmentally benign characteristics, and the continuous operation process. Among various types of membranes, mixed matrix membranes (MMMs) combining the merits of the polymer matrix and inorganic/organic fillers have been extensively investigated. With the rapid development of chemistry and materials science, recent studies have shifted toward the design and application of advanced porous materials as promising fillers to boost the separation performance of MMMs. Here, first a comprehensive overview is provided on the choices of advanced porous materials recently adopted in MMMs, including metal-organic frameworks, porous organic frameworks, and porous molecular compounds. Novel trends in MMMs induced by these advanced porous fillers are discussed in detail, followed by a summary of applying these MMMs for gas and liquid separations. Finally, a concise conclusion and current challenges toward the industrial implementation of MMMs are outlined, hoping to provide guidance for the design of high-performance membranes to meet the urgent needs of clean energy and environmental sustainability.