Die CO-Oxidation als Modellreaktion für heterogene Prozesse

Advancing Critical Chemical Processes for a Sustainable Future: Challenges for Industry and the Max Planck–Cardiff Centre on the Fundamentals of Heterogeneous Catalysis (FUNCAT)

Catalysis is involved in around 85 % of manufacturing industry and contributes an estimated 25 % to the global domestic product, with the majority of the processes relying on heterogeneous catalysis. Despite the importance in different global segments, the fundamental understanding of heterogeneously catalysed processes lags substantially behind that achieved in other fields. The newly established Max Planck-Cardiff Centre on the Fundamentals of Heterogeneous Catalysis (FUNCAT) targets innovative concepts that could contribute to the scientific developments needed in the research field to achieve net zero greenhouse gas emissions in the chemical industries. This Viewpoint Article presents some of our research activities and visions on the current and future challenges of heterogeneous catalysis regarding green industry and the circular economy by focusing explicitly on critical processes. Namely, hydrogen production, ammonia synthesis, and carbon dioxide reduction, along with new aspects of acetylene chemistry.

Operando Spectroscopy Unveils the Catalytic Role of Different Palladium Oxidation States in CO Oxidation on Pd/CeO 2 Catalysts

Aiming at knowledge‐driven design of novel metal–ceria catalysts for automotive exhaust abatement, current efforts mostly pertain to the synthesis and understanding of well‐defined systems. In contrast, technical catalysts are often heterogeneous in their metal speciation. Here, we unveiled rich structural dynamics of a conventional impregnated Pd/CeO₂ catalyst during CO oxidation. In situ X‐ray photoelectron spectroscopy and operando X‐ray absorption spectroscopy revealed the presence of metallic and oxidic Pd states during the reaction. Using transient operando infrared spectroscopy, we probed the nature and reactivity of the surface intermediates involved in CO oxidation. We found that while low‐temperature activity is associated with sub‐oxidized and interfacial Pd sites, the reaction at elevated temperatures involves metallic Pd. These results highlight the utility of the multi‐technique operando approach for establishing structure–activity relationships of technical catalysts.

Ligand-Induced Tuning of the Electronic Structure of Rhombus Tetraboron Cluster

A neutral boron carbonyl complex B₄ (CO)₃ is generated in the gas phase and is characterized by infrared plus vacuum ultraviolet (IR+VUV) two-color ionization spectroscopy and quantum chemical calculations. The complex is identified to have a planar C_2v structure with three CO ligands terminally coordinated to a rhombus B₄ core. It has a closed-shell singlet ground state that correlates to an excited state of B₄ . Bonding analyses on B₄ (CO)₃ as well as the previously reported B₄ and B₄ (CO)₂ indicate that the electronic structure of rhombus tetraboron cluster changes from a close-shell singlet to an open-shell singlet in B₄ (CO)₂ and to a close-shell singlet in B₄ (CO)₃ , demonstrating that the electronic structures of boron clusters can be effectively tuned via sequential CO ligand coordination.

Small Transition-Metal Mixed Clusters as Activators of the C-O Bond. FenCum-CO (n + m = 6): A Theoretical Approach

Binding of carbon monoxide, CO, and its activation on the surface of the Fe_nCu_mCO (n + m = 6) clusters are studied in this work. Using the BPW91/6-311 + G(2d) method, we have found that adsorption of the CO molecule on the surface of Fe_nCu_m (n + m = 6) clusters is thermochemically favorable. Atop and bridge CO cluster coordinations appear for pure, Fe₆ and Cu₆, and mixed, Fe₂Cu₄ and Fe₄Cu₂, clusters. Threefold coordination takes place for Fe₃Cu₃-CO where the CO bond length, d_CO, suffers a largest increase from 1.128 ± 0.014 Å for bare CO up to 1.21 Å. The CO stretching, ν_CO, as an indicator for the CO bond weakening is redshifted, from 2099 ± 4 cm^-1 for isolated CO up to 1690 cm^-1 for Fe₃Cu₃CO and 1678 cm^-1 for Fe₆CO. In addition, in Cu₆CO, the strongest CO bond is slightly weakened as it has a bond length of 1.15 Å and a ν_CO of 2029 cm^-1. There is a correlation between the CO bond weakening and the increase of CO coordination in Fe_nCu_mCO, which in turns promotes the transference of charges from the metal core into the antibonding orbitals of CO. Substitution of up to three Cu atoms in Fe₆ increases the adsorption energies and the activation of CO. Indeed, Fe_nCu_m (n + m = 6) are promising clusters to catalyze CO dissociation, particularly Fe₃Cu₃, Fe₅Cu, and Fe₆, which have large CO bond lengths and CO adsorption energies. The Bader analysis of the electronic density indicates that Fe_nCu_mCO species with threefold coordination show a rise in the C-O covalent character due to the less electronic polarization. They also show important M → CO charge transfer, which favors the weakening of the CO bond.

Enhanced Catalysis under 2D Silica: A CO Oxidation Study

Interfacially confined microenvironments have recently gained attention in catalysis, as they can be used to modulate reaction chemistry. The emergence of a 2D nanospace at the interface between a 2D material and its support can promote varying kinetic and energetic schemes based on molecular level confinement effects imposed in this reduced volume. We report on the use of a 2D oxide cover, bilayer silica, on catalytically active Pd(111) undergoing the CO oxidation reaction. We "uncover" mechanistic insights about the structure-activity relationship with and without a 2D silica overlayer using in situ IR and X-ray spectroscopy and mass spectrometry methods. We find that the CO oxidation reaction on Pd(111) benefits from confinement effects imposed on surface adsorbates under 2D silica. This interaction results in a lower and more dispersed coverage of CO adsorbates with restricted CO adsorption geometries, which promote oxygen adsorption and lay the foundation for the formation of a reactive surface oxide that produces higher CO₂ formation rates than Pd alone.

Nanoparticles Supported on Sub-Nanometer Oxide Films: Scaling Model Systems to Bulk Materials

Ultrathin layers of oxides deposited on atomically flat metal surfaces have been shown to significantly influence the electronic structure of the underlying metal, which in turn alters the catalytic performance. Upscaling of the specifically designed architectures as required for technical utilization of the effect has yet not been achieved. Here, we apply liquid crystalline phases of fluorohectorite nanosheets to fabricate such architectures in bulk. Synthetic sodium fluorohectorite, a layered silicate, when immersed into water spontaneously and repulsively swells to produce nematic suspensions of individual negatively charged nanosheets separated to more than 60 nm, while retaining parallel orientation. Into these galleries oppositely charged palladium nanoparticles were intercalated whereupon the galleries collapse. Individual and separated Pd nanoparticles were thus captured and sandwiched between nanosheets. As suggested by the model systems, the resulting catalyst performed better in the oxidation of carbon monoxide than the same Pd nanoparticles supported on external surfaces of hectorite or on a conventional Al2 O3 support. XPS confirmed a shift of Pd 3d electrons to higher energies upon coverage of Pd nanoparticles with nanosheets to which we attribute the improved catalytic performance. DFT calculations showed increasing positive charge on Pd weakened CO adsorption and this way damped CO poisoning.

Nanopartikel auf subnanometer dünnen oxidischen Filmen: Skalierung von Modellsystemen

Durch die Abscheidung von ultradünnen Oxidschichten auf atomar‐flachen Metalloberflächen konnte die elektronische Struktur des Metalls und hierdurch dessen katalytische Aktivität beeinflusst werden. Die Skalierung dieser Architekturen für eine technische Nutzbarkeit war bisher aber kaum möglich. Durch die Verwendung einer flüssigkristallinen Phase aus Fluorhectorit‐Nanoschichten, können wir solche Architekturen in skalierbarem Maßstab imitieren. Synthetischer Natriumfluorhectorit (NaHec) quillt spontan und repulsiv in Wasser zu einer nematischen flüssigkristallinen Phase aus individuellen Nanoschichten. Diese tragen eine permanente negative Schichtladung, sodass selbst bei einer Separation von über 60 nm eine parallele Anordnung der Schichten behalten wird. Zwischen diesen Nanoschichten können Palladium‐Nanopartikel mit entgegengesetzter Ladung eingelagert werden, wodurch die nematische Phase kollabiert und separierte Nanopartikel zwischen den Schichten fixiert werden. Die Aktivität zur CO‐Oxidation des so entstandenen Katalysators war höher als z. B. die der gleichen Nanopartikel auf konventionellem Al2O3 oder der externen Oberfläche von NaHec. Durch Röntgenphotoelektronenspektroskopie konnte eine Verschiebung der Pd‐3d‐Elektronen zu höheren Bindungsenergien beobachtet werden, womit die erhöhte Aktivität erklärt werden kann. Berechnungen zeigten, dass mit erhöhter positiver Ladung des Pd die Adsorptionsstärke von CO erniedrigt und damit auch die Vergiftung durch CO vermindert wird.

Ligand-Protected Ultrasmall Pd Nanoclusters Supported on Metal Oxide Surfaces for CO Oxidation: Does the Ligand Activate or Passivate the Pd Nanocatalyst?

Herein, we report on the synthesis of ultrasmall Pd nanoclusters (∼2 nm) protected by L-cysteine [HOCOCH(NH₂ )CH₂ SH] ligands (Pd_n (L-Cys)_m ) and supported on the surfaces of CeO₂ , TiO₂ , Fe₃ O₄ , and ZnO nanoparticles for CO catalytic oxidation. The Pd_n (L-Cys)_m nanoclusters supported on the reducible metal oxides CeO₂ , TiO₂ and Fe₃ O₄ exhibit a remarkable catalytic activity towards CO oxidation, significantly higher than the reported Pd nanoparticle catalysts. The high catalytic activity of the ligand-protected clusters Pd_n (L-Cys)_m is observed on the three reducible oxides where 100 % CO conversion occurs at 93-110 °C. The high activity is attributed to the ligand-protected Pd nanoclusters where the L-cysteine ligands aid in achieving monodispersity of the Pd clusters by limiting the cluster size to the active sub-2-nm region and decreasing the tendency of the clusters for agglomeration. In the case of the ceria support, a complete removal of the L-cysteine ligands results in connected agglomerated Pd clusters which are less reactive than the ligand-protected clusters. However, for the TiO₂ and Fe₃ O₄ supports, complete removal of the ligands from the Pd_n (L-Cys)_m clusters leads to a slight decrease in activity where the T_100% CO conversion occurs at 99 °C and 107 °C, respectively. The high porosity of the TiO₂ and Fe₃ O₄ supports appears to aid in efficient encapsulation of the bare Pd_n nanoclusters within the mesoporous pores of the support.

Catalytic Hydrogenation/Hydrogenolysis of 5-Hydroxymethylfurfural to 2,5-Dimethylfuran

Recent developments in transformations of biobased 5-hydroxymethylfurfural to 2,5-dimethylfuran, a potential liquid fuel, are critically summarized. The highest yield of 2,5-dimethylfuran (more than 98 %) from 5-hydroxymethylfurfural are obtained over bimetallic Cu-Co supported on carbon at 180 °C under 5 bar hydrogen in 2-propanol and over Ni supported on mesoporous carbon at 200 °C under 30 bar hydrogen in water in a batch reactor. The desired catalyst should have relatively high metal dispersion and some acidity to facilitate both hydrogenation and hydrogenolysis. However, overhydrogenation and overhydrogenolysis forming 2,5-dimethyltetrahydrofuran and methylfuran, respectively, should be suppressed. Furthermore, a hydrophobic support is more selective than oxide-based support. After a careful adjustment of the residence time in a continuous reactor it is also possible to produce high yields of 2,5-dimethylfuran even over Pt/C. The main challenges limiting the industrial feasibility of these reactions are relatively low initial reactant concentration, catalyst deactivation by sintering, leaching and coking. In addition to selection of optimum reaction conditions and catalyst properties, kinetic modelling was also summarized.

Carbon Monoxide Activation on Small Iron Magnetic Cluster Surfaces, FenCO, n = 1-20. A Theoretical Approach

The chemical activation of the carbon monoxide (CO) molecule on the surface of iron clusters Fe_n (n = 1-20) is studied in this work. By means of density functional theory (DFT) all-electron calculations, we have found that the adsorption of CO over the bare magnetic Fe_n (n = 1-20) clusters is thermochemically favorable. The Fe_n-CO interaction increases the C-O bond length, from 1.128 ± 0.014 Å, for isolated CO, up to 1.251 Å, for Fe₉CO. Also, the calculated wavenumbers associated with the stretching modes ν_CO are decreased, or red-shifted, as another indicator of the CO bond weakening, passing from 2099 ± 4 to 1438 cm^-1. Markedly, wavenumbers of vibrational modes ν_CO agree admirably well in comparison with experimental results reported for Fe_nCO (n = 1, 18-20), getting small errors below 2.6%. The C-O bond is enlarged on the Fe_nCO (n = 1-20) composed systems, as the CO molecule increases its bonding, charge transference, and coordination with the iron cluster. Therefore, small bare iron particles Fe_n (n = 1-20) can be proposed to promote the CO dissociation, especially Fe₉CO, which has been proven to obtain the most prominent activation of the strong C-O bond by means of the charge transference from the metal core.

Catalytic Oxidation of CO on a Curved Pt(111) Surface: Simultaneous Ignition at All Facets through a Transient CO-O Complex*

The catalytic oxidation of CO on transition metals, such as Pt, is commonly viewed as a sharp transition from the CO-inhibited surface to the active metal, covered with O. However, we find that minor amounts of O are present in the CO-poisoned layer that explain why, surprisingly, CO desorbs at stepped and flat Pt crystal planes at once, regardless of the reaction conditions. Using near-ambient pressure X-ray photoemission and a curved Pt(111) crystal we probe the chemical composition at surfaces with variable step density during the CO oxidation reaction. Analysis of C and O core levels across the curved crystal reveals that, right before light-off, subsurface O builds up within (111) terraces. This is key to trigger the simultaneous ignition of the catalytic reaction at different Pt surfaces: a CO-Pt-O complex is formed that equals the CO chemisorption energy at terraces and steps, leading to the abrupt desorption of poisoning CO from all crystal facets at the same temperature.

The Dynamic Nature of CO Adlayers on Pt(111) Electrodes

CO adlayers on Pt(111) electrode surfaces are an important electrochemical system and of great relevance to electrocatalysis. The potential-dependent structure and dynamics of these adlayers are complex and still controversial, especially in the CO pre-oxidation regime. We here employ in situ high-speed scanning tunneling microscopy for studying the surface phase behavior in CO-saturated 0.1 m H2 SO4 on the millisecond time scale. At potentials near the onset of CO pre-oxidation local fluctuations in the (2×2)-CO adlayer are observed, which increase towards more positive potentials. Above 0.20 V (vs. Ag/AgCl), this leads to an adlayer where COad apparently reside on every top site, but still exhibit a (2×2) superstructure modulation. We interpret this observation as a dynamic effect, caused by a small number of highly mobile point defects in the (2×2)-CO adlayer. As shown by density functional theory calculations, the CO lattice near such defects relaxes into a local (1×1) arrangement, which can rapidly propagate across the surface. This scenario, where a static (2×2) COad sublattice coexists with a highly dynamic sublattice of partially occupied top sites, explains the pronounced COad surface mobility during electrooxidation.

Identification of Active Sites and Structural Characterization of Reactive Ionic Intermediates by Cryogenic Ion Trap Vibrational Spectroscopy

Cryogenic ion trap vibrational spectroscopy paired with quantum chemistry currently represents the most generally applicable approach for the structural investigation of gaseous cluster ions that are not amenable to direct absorption spectroscopy. Here, we give an overview of the most popular variants of infrared action spectroscopy and describe the advantages of using cryogenic ion traps in combination with messenger tagging and vibrational predissociation spectroscopy. We then highlight a few recent studies that apply this technique to identify highly reactive ionic intermediates and to characterize their reactive sites. We conclude by commenting on future challenges and potential developments in the field.

Computational study for the circular redox reaction of N2O with CO catalyzed by fullerometallic cations C60Fe+ and C70Fe<sup/>

We applied density functional calculations to study the circular redox reaction mechanism of N₂O with CO catalyzed by fullerometallic cations C₆₀Fe⁺ and C₇₀Fe⁺. The on-top sites of six-membered rings (η⁶) of fullerene cages are the most preferred binding sites for Fe⁺ cation, and the hexagon to pentagon migration of Fe⁺ is unlikely under ambient thermodynamic conditions. The initial ion/molecule reaction, N₂O rearrangement and N₂ abstraction on the considered fullerometallic cations are easier than those on the bare Fe⁺ cation in the gas phase. Generally, our results indicate that fullerometallic ions, C₆₀Fe⁺ and C₇₀Fe⁺, are more favorable substrates for redox reaction of N₂O with CO in comparison to the other previously studied carbon nanostructures such as graphene and nanotubes.

Direct Hydrogenation of Dinitrogen and Dioxygen via Eley-Rideal Reactions

Most Eley-Rideal abstraction reactions involve an energetic gas-phase atom reacting directly with a surface adsorbate to form a molecular product. Molecular projectiles are generally less reactive, may dissociate upon collision with the surface, and thus more difficult to prove that they can participate intact in abstraction reactions. Here we provide experimental evidence for direct reactions occurring between molecular N2 (+) and O2 (+) projectiles and surface-adsorbed D atoms in two steps: first, the two atoms of the diatomic molecule undergo consecutive collisions with a metal surface atom without bond rupture; and second, the rebounding molecule abstracts a surface D atom to form N2 D and O2 D intermediates, respectively, detected as ions. The kinematics of the collisional interaction confirms product formation by an Eley-Rideal reaction mechanism and accounts for inelastic energy losses commensurate with surface re-ionization. Such energetic hydrogenation of dinitrogen may provide facile activation of its triple bond as a first step towards bond cleavage.