Formation of Nanotubular Methylaluminoxanes and the Nature of the Active Species in Single‐Site α‐Olefin Polymerization Catalysis

Cages versus Sheets: A Critical Comparison in the Size Range Expected for Methylaluminoxane (MAO)

New cage models (MeAlO)n (Me3 Al)m (n=16, m=6 or 7) isomeric with previously reported sheet models for the principle activator found in hydrolytic MAO (h-MAO) are compared at M06-2X and MN15 levels of theory using density functional theory with respect to their thermodynamic stability. Reactivity of the neutrals or corresponding anions with formula [(MeAlO)16 (Me3 Al)6 Me]- towards chlorination, and loss of Me3 Al is explored while reactivity of the neutrals towards formation of contact- and outer-sphere ion pairs from Cp2 ZrMe2 and Cp2 ZrMeCl is examined. The results suggest on balance that a cage model for this activator is less consistent with experiment than an isomeric sheet model, although the latter are more stable based on free energy.

The determinants of effective defluorination by the LiAl-LDHs

Millions of people in poor areas are still under the threat of fluoride contamination. How to effectively separate fluorine in water is an important step to reduce the ecological risk. In this paper, we performed a systematic DFT calculation focused on the defluorination behavior between the LiAl- and MgAl-LDHs. The results indicated that the LiAl-LDHs exhibited high chemical activity before the defluorination, because of the better electronic structure. After the defluorination, the LiAl-LDHs with adsorbed-F^- were also more stable than the MgAl-LDHs. In addition, the existence of coordination covalent bond for the adsorbed-F^- attached to the LiAl-LDHs was confirmed. This is an important reason for the high defluorination efficiency by the LiAl-LDHs. In addition, a series of weak interaction, including hydrogen bond and van der Waals interaction were also observed. Finally, a LiAl-LDHs with excellent fluoride removal properties were synthesized well by simple hydrothermal method. The results showed that our synthesized LiAl-LDHs with the capacity of 156.09 mg/g, could be effectively defluorinated in water. Notably, it surpasses most materials and has potential applications.

The role of doped-Mn on enhancing arsenic removal by MgAl-LDHs

To meet the challenges posed by global arsenic water contamination, the MgAlMn-LDHs with extraordinary efficiency of arsenate removal was developed. In order to clarify the enhancement effect of the doped-Mn on the arsenate removal performance of the LDHs, the cluster models of the MgAlMn-LDHs and MgAl-LDHs were established and calculated by using density functional theory (DFT). The results shown that the doped-Mn can significantly change the electronic structure of the LDHs and improve its chemical activity. Compared with the MgAl-LDHs that without the doped-Mn, the HOMO-LUMO gap was smaller after doping. In addition, the -OH and Al on the laminates were also activated to improve the adsorption property of the LDHs. Besides, the doped-Mn existed as a novel active site. On the other hand, the MgAlMn-LDHs with the doped-Mn, the increased of the binding energy, as well as the decreased of the ion exchange energy of interlayer Cl^-, making the ability to arsenate removal had been considerably elevated than the MgAl-LDHs. Furthermore, there is an obvious coordination covalent bond between arsenate and the laminates of the MgAlMn-LDHs that with the doped-Mn.

Thermodynamics of metallocene catalyst activation: alignment of theory and experiment

Three equilibria involved in metallocene catalyst activation, including dissociation of R₆Al₂ (R = Me, Et or i-Bu) and related species such as [L₂ZrMe₂AlMe₂][B(C₆F₅)₄] (L₂ = Cp₂, 1,2-ethylenebis(η⁵-indenyl), Me₂C(η⁵-C₅H₄)₂) or [(L₂ZrMe)₂μ-Me][MePBB] (L₂ = (h⁵-1,2-Me₂C₅H₃)₂, [MePBB]^- = [MeB(Ar_F)₃]^- with Ar_F = o-C₆F₅-C₆F₄) are studied by DFT using various approaches to account for the enthalpy and entropy changes in gas and condensed phases. These studies reveal that both low energy vibrations and translational entropy conspire to cause significant deviations between theory and experiment when it comes to the free energy change in condensed or even gas phase. Alignment of theory with experiment requires in addition, consideration of specific solvation of reactants and products.

Design of a high-performance ternary LDHs containing Ni, Co and Mn for arsenate removal

To cope with the current serious arsenate pollution problem, a new ternary layered double hydroxides (LDHs) containing Ni, Co and Mn with good performance was developed, guiding by DFT calculations. First, Ni, Co and Mn were screened as the metal sources to constitute the LDHs, due to their high ionic charge density. Then, Ni(II), Co(II) and Mn(III)-O octahedra were selected as the primary units for structuring the LDHs, because of their good chemical activity. Meanwhile, the ratio of metals in the ternary LDHs, favoring for arsenate removal, was optimized at 1:2:1. In addition, the synergistic effect among various metals in the LDHs was considered. The results suggested that in the case of single doping, all three metals can act as the center to promote chemical activity independently. On the contrary, when combined together, there is only one unilateral active center. Moreover, the existence of ligand covalent bonds between arsenate and LDHs was confirmed. Finally, a promising new NiCo₂Mn-LDHs with the maximum adsorption capacity of 407.23 mg/g for arsenate removal had been prepared.

Transition Metal-Catalyzed and MAO-Assisted Olefin Polymerization; Cyclic Isomers of Sinn’s Dimer Are Excellent Ligands in Iron Complexes and Great Methylating Reagents

Methylaluminoxane (MAO) is the most commonly used co-catalyst for transition metal-catalyzed olefin polymerization, but the structures of MAO species and their catalytic functions remain topics of intensive study. We are interested in MAO-assisted polymerization with catalysts L(R2)FeCl2 (L = tridentate pyridine-2,6-diyldimethanimine; imine-R = Me, Ph). It is our hypothesis that the MAO species is not merely enabling Fe–Me bond formation but functions as an integral part of the active catalyst, a MAO adduct of the Fe-precatalyst [L(R2)FeCl]+. In this paper, we explored the possible structures of acyclic and cyclic MAO species and their complexation with pre-catalysts [L(R2)FeCl]+ using quantum chemical approaches (MP2 and DFT). We report absolute and relative oxophilicities associated with the Fe ← O(MAO) adduct formation and provide compelling evidence that oxygen of an acyclic MAO species (i.e., O(AlMe2)2, 4) cannot compete with the O-donor in cyclic MAO species (i.e., (MeAlO)2, 7; MeAl(OAlMe2)2, cyclic 5). Significantly, our work demonstrates that intramolecular O → Al dative bonding results in cyclic isomers of MAO species (i.e., cyclic 5) with high oxophilicities. The stabilities of the [L(R2)FeClax(MAO)eq]+ species demonstrate that 5 provides for the ligating benefits of the cyclic MAO species 4 without the thermodynamically costly elimination of TMA. Mechanistic implications are discussed for the involvement of such Fe–O–Al bridged catalyst in olefin polymerization.

Formation and Structure of Hydrolytic Methylaluminoxane Activators

Methylaluminoxane (MAO) activators have sheet structures which form ion-pairs on reaction of neutral donors such as octamethyltrisiloxane (OMTS). The ion-pairs can be detected by electrospray ionization mass spectrometry (ESI-MS) in polar media. The growth of these reactive precursors during hydrolysis of Me₃ Al can be monitored using ESI-MS. Density functional theory, combined with numerical simulation of growth, indicates that this process involves rapid formation of low MW oligomers, followed by assembly of these species into low MW sheets. These can grow through further addition of low MW oligomers or by fusion into larger sheets. The mechanism of these growth processes leads to the prediction that even-numbered sheets should be favored, and this surprising result is confirmed by ESI-MS monitoring experiments of both activator growth and MAO aging.

Are Methylaluminoxane Activators Sheets?

Density functional theory calculations on neutral sheet models for methylaluminoxane (MAO) indicate that these structures, containing 5‐coordinate and 4‐coordinate Al, are likely precursors to ion‐pairs seen during the hydrolysis of trimethylaluminum (Me₃Al) in the presence of donors such as octamethyltrisiloxane (OMTS). Ionization by both methide ([Me]⁻) and [Me₂Al]⁺ abstraction, involving this donor, were studied by polarizable continuum model calculations in fluorobenzene (PhF) and o‐difluorobenzene (DFB) media. These studies suggest that low MW, 5‐coordinate sheets ionize by [Me₂Al]⁺ abstraction, while [Me]⁻ abstraction from Me₃Al‐OMTS is the likely process for higher MW 4‐coordinate sheets. Further, comparison of anion stabilities per mole of aluminoxane repeat unit (MeAlO)_n, suggest that anions such as [(MeAlO)₇(Me₃Al)₄Me]⁻=[7,4]⁻ are especially stable compared to higher homologues, even though their neutral precursors are unstable.

Spectroscopic Studies of Synthetic Methylaluminoxane: Structure of Methylaluminoxane Activators

Hydrolysis of trimethylaluminum (Me₃ Al) in polar solvents can be monitored by electrospray ionization mass spectrometry (ESI-MS) using the donor additive octamethyltrisiloxane [(Me₃ SiO)₂ SiMe₂ , OMTS]. Using hydrated salts, hydrolytic methylaluminoxane (h-MAO) features different anion distributions, depending on the conditions of synthesis, and different activator contents as measured by NMR spectroscopy. Non-hydrolytic MAO was prepared using trimethylboroxine. The properties of this material, which contains incorporated boron, differ significantly from h-MAO. In the case of MAO prepared by direct hydrolysis, oligomeric anions are observed to rapidly form, and then more slowly evolve into a mixture dominated by an anion with m/z 1375 with formula [(MeAlO)₁₆ (Me₃ Al)₆ Me]^- . Theoretical calculations predict that sheet structures with composition (MeAlO)_n (Me₃ Al)_m are favoured over other motifs for MAO in the size range suggested by the ESI-MS experiments. A possible precursor to the m/z 1375 anion is a local minimum based on the free energy released upon hydrolysis of Me₃ Al.

Polymethylaluminoxane organic frameworks (sMAOF) – highly active supports for slurry phase ethylene polymerisation

A series of modified solid polymethylaluminoxane (sMAO) catalyst supports have been developed for slurry phase ethylene polymerisation, using aryl di-ol modifier groups.

The mechanism of the reaction between MAO and TMA: DFT study of the electronic structure and characterization of transition states for [AlOMe]6, [AlOMe]9 and [AlOMe]16 cages

Methylaluminoxane (MAO) and trimethylaluminium (TMA) are relevant compounds in organometallic catalysis. Despite many published studies, aspects of their interaction persist an unsolved puzzle. Hence, in this work, we used quantum mechanic approaches based on density functional theory to study this topic. Our calculations revealed that interaction between MAO and TMA occurs initially by the formation of an intermediary Lewis adduct. In agreement with the latent acidity concept, the activation energy for the tensioned Al-O bond break is small, and changes with the local environment of the MAO cages. Breakage of bond belonging to two square faces requires between 4.20 and 5.80 kcal/mol, whereas square-hexagonal faces demand 0.61-9.43 kcal/mol. The products of this reaction present a terminal, acidic 3-coordinate aluminum atom, that can be capped by another TMA molecules. However, our computations suggest that entropic effects may prevent this reaction from occurring at all these sites in the MAO models studied. Additionally, we also characterize the inter/intramolecular methane elimination mechanism. These reactions are not feasible at room temperature but may occur at high temperatures.

Reactivity Trends of Lewis Acidic Sites in Methylaluminoxane and Some of Its Modifications

The established model cluster (AlOMe)16(AlMe3)6 for methylaluminoxane (MAO) cocatalyst has been studied by density functional theory, aiming to rationalize the different behaviors of unmodified MAO and TMA-depleted MAO/BHT (TMA = trimethylaluminum; BHT = 2,6-di-tert-butyl-4-methylphenol), highlighted in previous experimental studies. The tendency of the three model Lewis acidic sites A-C to release neutral Al fragments (i.e., AlMe2R; R = Me or bht) or transient aluminum cations (i.e., [AlMeR]+) has been investigated both in the absence and in the presence of neutral N-donors. Sites C are most likely responsible for the activation capabilities of TMA-rich MAO, but TMA depletion destabilizes them, possibly inducing structural rearrangements. The remaining sites A and B, albeit of lower Lewis acidity, should be still able to release cationic Al fragments when TMA-depleted modified MAOs are treated with N-donors (e.g. [AlMe(bht)]+ from MAO/BHT). These findings provide tentative interpretations for earlier observations of donor-dependent ionization tendencies of MAO and MAO/BHT and how TMA depleted MAOs can still be potent activators.

The Multifaceted Role of Methylaluminoxane in Metallocene-Based Olefin Polymerization Catalysis

In single-site olefin polymerization catalysis, a large excess of cocatalyst is often required for the generation of highly active catalysts, but the reason for this is unclear. In this work, fundamental insight into the multifaceted role of cocatalyst methylaluminoxane (MAO) in the activation, deactivation, and stabilization of group 4 metallocenes in the immobilized single-site olefin polymerization catalyst was gained. Employing probe molecule FT-IR spectroscopy, it was found that weak Lewis acid sites, inherent to the silica-supported MAO cocatalyst, are the main responsible species for the genesis of active metallocenes for olefin polymerization. These weak Lewis acid sites are the origin of AlMe₂⁺ groups. Deactivation of metallocenes is caused by the presence of silanol groups on the silica support. Interaction of the catalyst precursor with these silanol groups leads to the irreversible formation of inactive metallocenes. Importantly, a high concentration of MAO (14 wt% Al) on the silica support is necessary to keep the metallocenes immobilized, hence preventing metallocene leaching and consequent reactor fouling. Increasing the loading of the MAO cocatalyst leads to larger amounts of AlMe₂⁺, fewer silanol groups, and less metallocene leaching, which all result in higher olefin polymerization activity.

Formation, Structure, and Composition of Methylaluminoxane

The structurally ill-characterized methylaluminoxane (MAO) is the activator of choice in olefin polymerization catalysis. We have carried out large scale and systematic quantum chemical calculations to simulate the thermodynamics of its formation by controlled hydrolysis of trimethylaluminum (TMA), extending the studies up to 25 Al atoms, and thus, to the real size domain of MAO. In agreement with previous postulates on its structure, MAO is shown to favor cage-like structures, which commonly contain associated TMA, regardless of size or shape. The sites containing associated TMA are reactive, and explain the function of MAO as a catalyst activator. The compositions of MAOs show overall agreement with experiments, and exhibit structural transitions from chains to rings to sheets to eventually cages as a function of size. The most stable cage structure is obtained for a composition of (MeAlO)₁₆ (Me₃ Al)₆ , which is in precise agreement with mass spectrometric studies of corresponding anions, and adapts a tubular molecular structure with a molecular weight of 1360 g mol^-1 . Our mass spectrometric measurements enable detection of both major and minor anion species.

Computational prediction and analysis of the 27Al solid-state NMR spectrum of methylaluminoxane (MAO) at variable temperatures and field strengths

²⁷Al MAS NMR of the co-catalyst methylaluminoxane may be able to reveal the fraction of species that are catalytically active.

Grafting trimethylaluminum and its halogen derivatives on silica: general trends for 27Al SS-NMR response from first principles calculations

²⁷Al solid-state NMR spectrum and parameters for various types of Al monomeric and dimeric alkyl and halogen compounds grafted on silica are interpreted based on the trends obtained from first-principles calculations.

Mass spectrometric characterization of methylaluminoxane-activated metallocene complexes

Electrospray-ionization mass spectrometric studies of poly(methylaluminoxane) (MAO) in the presence of [Cp2 ZrMe2 ], [Cp2 ZrMe(Cl)], and [Cp2 ZrCl2 ] in fluorobenzene (PhF) solution are reported. The results demonstrate that alkylation and ionization are separate events that occur at competitive rates in a polar solvent. Furthermore, there are significant differences in ion-pair speciation that result from the use of metallocene dichloride complexes in comparison to alkylated precursors at otherwise identical Al/Zr ratios. Finally, the counter anions that form are dependent on the choice of precursor and Al/Zr ratio; halogenated aluminoxane anions [(MeAlO)x (Me3 Al)y-z (Me2 AlCl)z Me](-) (z=1, 2, 3…︁) are observed using metal chloride complexes and under some conditions may predominate over their non-halogenated precursors [(MeAlO)x (Me3 Al)y Me](-) . Specifically, this halogenation process appears selective for the anions that form in comparison to the neutral components of MAO. Only at very high Al/Zr ratios is the same "native" anion distribution observed when using [Cp2 ZrCl2 ] when compared with [Cp2 ZrMe2 ]. Together, the results suggest that the need for a large excess of MAO when using metallocene dichloride complexes is a reflection of competitive alkylation vs. ionization, the persistence of unreactive, homodinuclear ion pairs in the case of [Cp2 ZrCl2 ], as well as a change in ion pairing resulting from modification of the anions formed at lower Al/Zr ratios. Models for neutral precursors and anions are examined computationally.

Formation of octameric methylaluminoxanes by hydrolysis of trimethylaluminum and the mechanisms of catalyst activation in single-site α-olefin polymerization catalysis

Hydrolysis of trimethylaluminum (TMA) leads to the formation of methylaluminoxanes (MAO) of general formula (MeAlO)n (AlMe3)m. The thermodynamically favored pathway of MAO formation is followed up to n=8, showing the major impact of associated TMA on the structural characteristics of the MAOs. The MAOs bind up to five TMA molecules, thereby inducing transition from cages into rings and sheets. Zirconocene catalyst activation studies using model MAO co-catalysts show the decisive role of the associated TMA in forming the catalytically active sites. Catalyst activation can take place either by Lewis-acidic abstraction of an alkyl or halide ligand from the precatalyst or by reaction of the precatalyst with an MAO-derived AlMe2(+) cation. Thermodynamics suggest that activation through AlMe2(+) transfer is the dominant mechanism because sites that are able to release AlMe2(+) are more abundant than Lewis-acidic sites. The model catalyst system is demonstrated to polymerize ethene.

Rapid atomic layer deposition of silica nanolaminates: synergistic catalysis of Lewis/Brønsted acid sites and interfacial interactions

Rapid atomic layer deposition (RALD) has been applied to prepare various nanolaminates with repeated multilayer structures. The possible reaction pathways for RALD of the Al2O3/SiO2 nanolaminate using trimethylaluminum (TMA) and tris(tert-butoxy)silanol (TBS) are investigated by using density functional theory (DFT) calculations. The introduction of a Lewis-acid catalyst, TMA, can result in the formation of the catalytic site, which accelerates the propagation of the siloxane polymer. The rate-determining step of whole RALD is the elimination of isobutene of the tert-butoxy groups. The Brønsted acid site of [AlO4] can catalyze the elimination of isobutene. At the same time, the interfacial interactions, such as hydrogen bonding interactions between tert-butoxy groups and the surface, further catalyze the elimination of isobutene and accelerate SiO2 RALD reactions. The synergistic catalysis of Lewis/Brønsted acid sites and interfacial interactions may be applied in the RALD fabrication of other silica nanolaminates, such as HfO2/SiO2, ZrO2/SiO2, and TiO2/SiO2, in microelectronics, catalysis, energy storage, and conversion.

Screening the thermodynamics of trimethylaluminum-hydrolysis products and their co-catalytic performance in olefin-polymerization catalysis

Herein, we introduce an approach for the computational screening of stoichiometric reactions between trimethylaluminum (TMA) and water. The thermodynamic products of these reactions are methylaluminoxanes (MAOs) with different compositions, which have the general formula (AlOMe)n(AlMe3 )m, in which n describes the degree of oligomerization and m is the number of associated TMA molecules. These reaction products were thoroughly explored up to n=4, thus demonstrating the thermodynamically preferable association of up to four AlMe3 molecules, that is, TMA molecules in their monomeric form. The relative Lewis acidities of the Al sites in these MAOs were systematically explored and we found that the associated TMA molecules were a key ingredient for co-catalytic activity in olefin-polymerization catalysis. This conclusion was supported by computational studies on catalyst activation, which revealed an exergonic insertion of ethene into the metallocene/MAO complex.

Nature and structure of aluminum surface sites grafted on silica from a combination of high-field aluminum-27 solid-state NMR spectroscopy and first-principles calculations

The determination of the nature and structure of surface sites after chemical modification of large surface area oxides such as silica is a key point for many applications and challenging from a spectroscopic point of view. This has been, for instance, a long-standing problem for silica reacted with alkylaluminum compounds, a system typically studied as a model for a supported methylaluminoxane and aluminum cocatalyst. While (27)Al solid-state NMR spectroscopy would be a method of choice, it has been difficult to apply this technique because of large quadrupolar broadenings. Here, from a combined use of the highest stable field NMR instruments (17.6, 20.0, and 23.5 T) and ultrafast magic angle spinning (>60 kHz), high-quality spectra were obtained, allowing isotropic chemical shifts, quadrupolar couplings, and asymmetric parameters to be extracted. Combined with first-principles calculations, these NMR signatures were then assigned to actual structures of surface aluminum sites. For silica (here SBA-15) reacted with triethylaluminum, the surface sites are in fact mainly dinuclear Al species, grafted on the silica surface via either two terminal or two bridging siloxy ligands. Tetrahedral sites, resulting from the incorporation of Al inside the silica matrix, are also seen as minor species. No evidence for putative tri-coordinated Al atoms has been found.

Thermochemistry of the initial steps of methylaluminoxane formation. Aluminoxanes and cycloaluminoxanes by methane elimination from dimethylaluminum hydroxide and its dimeric aggregates

Results are presented of ab initio studies at levels MP2(full)/6-31G* and MP2(full)/6-311G** of the hydrolysis of trimethylaluminum (TMA, 1) to dimethylaluminumhydroxide (DMAH, 2) and of the intramolecular 1,2-elimination of CH(4) from 2 itself to form methylaluminumoxide 3, from its dimeric aggregate 4 to form hydroxytrimethyldialuminoxane 5 and dimethylcyclodialuminoxane 6, and from its TMA aggregate 7 to form 8 and/or 9, the cyclic and open isomers of tetramethyldialuminoxane, respectively. Each methane elimination creates one new Lewis acid site, and dimethylether is used as a model oxygen-donor molecule to assess the most important effects of product stabilization by Lewis donor coordination. It is found that the irreversible formation of aggregate 4 (ΔG(298) = -29.2 kcal/mol) is about three times more exergonic than the reversible formation of aggregate 7 (ΔG(298) = -9.9 kcal/mol), that the reaction free enthalpies for the formations of 5 (ΔG(298) = -9.0 kcal/mol) and 6 (ΔG(298) = -18.8 kcal/mol) both are predicted to be quite clearly exergonic, and that there is a significant thermodynamic preference (ΔG(298) = -7.2 kcal/mol) for the formation of 6 over ring-opening of 5 to hydroxytrimethyldialuminoxane 10. The mechanism for oligomerization is discussed based on the bonding properties of dimeric aggregates and involves the homologation of HO-free aluminoxane with DMAH (i.e., 9 to 13), and any initially formed hydroxydialuminoxane 10 is easily capped to trialuminoxane 13. Our studies are consistent with and provide support for Sinn's proposal for the formation of oligoaluminoxanes, and in addition, the results point to the crucial role played by the kinetic stability of 5 and the possibility to form cyclodialuminoxane 6. Dialuminoxanes 9 and 10 are reversed-polarity heterocumulenes, and intramolecular O→Al dative bonding competes successfully with Al complexation by Lewis donors. Intramolecular O→Al dative bonding is impeded in cyclodialuminoxane 6, and the dicoordinate oxygen in 6 is a strong Lewis donor. Ethylene polymerization catalysts contain highly oxophilic transition metals, and our studies suggest that these transition metal catalysts should discriminate strongly in favor of cycloaluminoxane-O donors even if these are present only in small concentrations in the methylaluminoxane (MAO) cocatalyst.

Metal-catalysed olefin polymerisation into the new millennium: a perspective outlook

The second half of the last Century is often referred to as 'the Age of Plastics'. Whether this calls to one's mind the 1963 Nobel Laureates Karl Ziegler and Giulio Natta, or "The Graduate" Ben Braddock of Charles Webb's novel (played by Dustin Hoffman in a 1967 cult movie) being explained that "the future is in plastics", the conclusion can only be that there is indeed some truth in the definition. But that is over now, and the new Millennium has much more and better to offer than 'plastics'--or not? This perspective article will not address such an epochal question; more modestly, it will make the point that--at odds with a growing misconception--there is still room for good and useful research in metal-catalysed olefin polymerisation for quite some years to come.