Simultaneous spray self-assembly of highly loaded ZIF-8-PDMS nanohybrid membranes exhibiting exceptionally high biobutanol-permselective pervaporation

Design of PDMS/PAN composite membranes with ultra-interfacial stability via layer integration

The interfacial interaction between the selective layer and porous substrate directly determines the separation performance and service lifetime of functional composite membranes. Till now, almost all reported polymeric selective layers are physically in contact with the substrate, which is unsatisfactory for long-term operation. Herein, we introduced a functional composite membrane with ultra-interfacial stability via layer integration between the polydimethylsiloxane selective layer and polyacrylonitrile substrate, where a facile light-triggered copolymerization achieved their covalent bonding. The critical load for the failure of the selective layer is 45.73 mN when testing the interfacial adhesion, i.e., 5.8 times higher than that before modification and significantly higher than previous reports. It also achieves superior pervaporation performance with a separation factor of 9.54 and membrane flux of 1245.6 g m-2 h-1 feeding a 1000 ppm phenol/water solution at 60 °C that is significantly higher than the same type of polymeric ones. Not limited to pervaporation, such a strategy sheds light on the design of highly stable composite membranes with different purposes, while the facile photo-trigged technique shows enormous scalability.

Fabrication of Oriented MOF-Based Mixed Matrix Membrane via Ion-Induced Synchronous Synthesis

Developing a facile strategy for constructing oriented mixed matrix membranes (MMMs) with uniformly dispersed and high-loading metal-organic frameworks (MOFs) is a crucial scientific challenge in probing the enhanced capability and potential applications of MOF-polymer MMMs. Herein, a novel synchronous synthetic method for constructing oriented CuBDC/poly(m-phenylenediamine) (CuBDC/PmPD) MMM with uniform MOF dispersion at high loading at the air-solution interface via the dual function of metal ions is reported. The resulting MMM exhibits excellent separation performance in ion sieving and seawater desalination due to the structural integrity of the proposed membrane and the highly interconnected channels created through the oriented distribution of MOF in a polymer matrix. Such a cutting-edge approach may provide promising insights into the development of advanced MMMs with optimized structure and superior performances.

MOF-Based Membranes for Remediated Application of Water Pollution

Membrane separation plays a crucial role in the current increasingly complex energy environment. Membranes prepared by metal-organic framework (MOF) materials usually possess unique advantages in common, such as uniform pore size, ultra-high porosity, enhanced selectivity and throughput, and excellent adsorption property, which have been contributed to the separation fields. In this comprehensive review, we summarize various designs and synthesized strategies of free-standing MOF and composite MOF-based membranes for water treatment. Special emphases are given not only on the effects of MOF on membrane performance, removal efficiencies, and elimination mechanisms, but also on the importance of MOF-based membranes for the applications of oily and micro-pollutant removal, adsorption, separation, and catalysis. The challenges and opportunities in the future for the industrial implementation of MOF-based membranes are also discussed.

Stability of Filled PDMS Pervaporation Membranes in Bio-Ethanol Recovery from a Real Fermentation Broth

Mixed matrix membranes (MMMs) have shown great potential in pervaporation (PV). As for many novel membrane materials however, lab-scale testing often involves synthetic feed solutions composed of mixed pure components, overlooking the possibly complex interactions and effects caused by the numerous other components in a real PV feed. This work studies the performance of MMMs with two different types of fillers, a core-shell material consisting of ZIF-8 coated on mesoporous silica and a hollow sphere of silicalite-1, in the PV of a real fermented wheat/hay straw hydrolysate broth for the production of bio-ethanol. All membranes, including a reference unfilled PDMS, show a declining permeability over time. Interestingly, the unfilled PDMS membrane maintains a stable separation factor, whereas the filled PDMS membranes rapidly lose selectivity to levels below that of the reference PDMS membrane. A membrane autopsy using XRD and SEM-EDX revealed an almost complete degradation of the crystalline ZIF-8 in the MMMs. Reference experiments with ZIF-8 nanoparticles in the fermentation broth demonstrated the influence of the broth on the ZIF-8 particles. However, the observed effects from the membrane autopsy could not exactly be replicated, likely due to distinct differences in conditions between the in-situ pervaporation process and the ex-situ reference experiments. These findings raise significant questions regarding the potential applicability of MOF-filled MMMs in real-feed pervaporation processes and, potentially, in harsh condition membrane separations in general. This study clearly confirms the importance of testing membranes in realistic conditions.

Green synthesis of metal-organic framework loaded dexamethasone on wood aerogels for enhanced cranial bone regeneration

Bone defects have attracted increasing attention in clinical settings. To date, there have been no effective methods to repair defective bones. Balsa wood aerogels are considered as an excellent source of chemicals for chemical modification to facilitate the in situ immobilization of zeolitic imidazolate framework-8. Furthermore, dexamethasone has received considerable attention for bone tissue engineering. In this study, for the first time, a simple but effective one-pot method for developing a novel zeolitic imidazolate framework-8 with different concentrations of dexamethasone was developed. These findings illustrate that the novel scaffold has a significant positive impact on osteogenic differentiation in vitro and repairs defects in vivo, suggesting that it can be used in bone tissue engineering.

Synthesis and photochemical modification of monolayer thin MOF flakes for incorporation in defect free polymer composites

Metal-organic frameworks (MOFs) with benzophenone linker molecules are characterized by their ability to undergo photochemical postsynthetic modification. While this approach opens up almost unlimited possibilities for tailoring materials to specific applications, the processability of the large particles is still lacking. In this work, we present a new approach to fabricate micro flakes of the stable Zr-bzpdc-MOF (bzpdc = benzophenone-4-4'-dicarboxylate) with a thickness of only a few monolayers. The crystalline and nanoporous flakes form dispersions in acetone that are stable for months. Embedding the flakes in polymer composites was investigated as one of many possible applications. Zr-bzpdc-MOF micro flakes were decorated with poly(dimethylsiloxane) (PDMS) via a photochemical postsynthetic modification and incorporated into silicon elastomers. The PDMS functionalization allows covalent cross-linking between the MOF and the polymer while maintaining the porosity of the MOF. The resulting hybrid materials provide defect-free interfaces and show preferential adsorption of CO2 over CH4, making them attractive for gas separation or sensing applications. The work should serve as a basis for bringing bzpdc-MOFs into real-world applications - in polymeric membranes, but also beyond.

Controllable hydrogen-bonded poly(dimethylsiloxane) (PDMS) membranes for ultrafast alcohol recovery

The lack of efficient separation membranes limits the development of bio-alcohol purification via a pervaporation process. In this work, novel controllable hydrogen-bonded poly(dimethylsiloxane) (PDMS) membranes are prepared from self-synthesized supramolecular elastomers for alcohol recovery. Different from the conventional covalently-bonded PDMS membranes, the hydrogen-bonding content and therefore the crosslinking degree in the as-synthesized PDMS membranes can be exactly regulated, by the suitable molecular design of the supramolecular elastomers. The effects of hydrogen-bonding content on the flexibility of the polymer chains and the separation performance of the resultant supramolecular membranes are investigated in detail. In comparison with the state-of-the-art polymeric membranes, the novel controllable hydrogen-bonded supramolecular PDMS membrane exhibits ultrahigh fluxes for ethanol (4.1 kg m-2 h-1) and n-butanol (7.7 kg m-2 h-1) recovery from 5 wt% alcohol aqueous solutions at 80 °C, with comparable separation factors. The designed supramolecular elastomer is therefore believed to provide valuable insights into the design of next-generation separation membrane materials for molecular separations.

Uniform In Situ Grown ZIF-L Layer for Suppressing Hydrogen Evolution and Homogenizing Zn Deposition in Aqueous Zn-Ion Batteries

The hydrogen evolution and dendrite of Zn anode are the major troubles hindering the commercialization of aqueous Zn-ion batteries (AZIBs). ZIF-Ls, a typical metal-organic framework (MOF) with a highly ordered structure and abundant functional groups, seem to be the answer for the above bottlenecks. In this paper, a uniform ZIF-L layer was obtained on the Zn surface (Zn@ZIF-L) via an in situ synthesis method to moderate the solvation structure of solid-liquid interface electrolyte reducing the contact between water and Zn, thereby relieving the hydrogen evolution and corrosion. Furthermore, density functional theory (DFT) analysis reveals the binding energy of H (-4.01 eV) and Zn (-0.82 eV) for ZIF-L is superior to that of pure Zn (H (-1.49 eV) and Zn (-0.68 eV)). Due to the multifunctional ZIF-L layer, the Zn@ZIF-L can regulate Zn deposition to overcome the dendrite for obtaining a long-life Zn anode. Consequently, the modified Zn@ZIF-L anode can cycle for 800 h at 0.25 mA cm^-2 for 0.25 mAh cm^-2, while the bare Zn anode is only maintained for 422 h. Finally, a designed V₂O₅ grown on carbon cloth (V₂O₅@CC) was used as the cathode and coupled with the Zn@ZIF-L anode to assemble the full-cell. The Zn@ZIF-L//V₂O₅@CC full-cell possesses a capacity retention rate of 84.9% after 250 cycles at 0.5 C, prominently higher than Zn//V₂O₅@CC (40.7%).

Recent Progress of Adsorptive Ultrafiltration Membranes in Water Treatment—A Mini Review

Adsorptive ultrafiltration mixed matrix membranes (MMMs) are a new strategy, developed in recent years, to remove harmful cations and small-molecule organics from wastewater and drinking water, which achieve ultrafiltration and adsorption functions in one unit and are considered to be among the promising technologies that have exhibited efficiency and competence in water reuse. This mini review concerns the research progress of adsorptive ultrafiltration MMMs for removing heavy metal ions and small-molecule organics. We firstly introduce the types and classifications of adsorptive ultrafiltration MMMs (their classifications can be established based on the type of the adsorbent used). Furthermore, we discuss the removal mechanism of adsorptive ultrafiltration MMMs, as well as summarizing the main fabrication techniques for adsorptive ultrafiltration membranes. In addition, we identified some of the issues and challenges of the practical application for adsorptive ultrafiltration.

Functionalized MOF-Derived Nanoporous Carbon as Compatible Nanofiller to Fabricate Defect-Free PDMS-Based Mixed Matrix Pervaporation Membranes

Metal-organic framework (MOF)-based polydimethylsiloxane mixed matrix membranes applied for alcohol recovery with high permeability and selectivity are drawing more and more attention. However, the design and fabrication of high-quality and stable MOF-based mixed matrix membrane for pervaporation are still a big challenge. Herein, PDMS functionalized MOF-derived nanoporous carbon (P-ZNC) was first explored as compatible nanofiller to mutually blend with polydimethylsiloxane on PVDF substrate to fabricate defect-free mixed matrix membranes via dip-coating and thermal cross-linkng. Induced by UV illumination, hydrophobic modification of MOF-derived nanoporous carbon was successfully realized under mild conditions within one step, simplifying the operation step. By using this facile strategy, we can not only solve the existing problem of agglomeration, but also covalently cross-link MOF derivative with polymeric matrix and effectively eliminate the interface defect between polymer and nanoparticles without any extra steps. The method also gives a good level of generality for the synthesis of versatile stable nanoporous MOF-derived carbon-based mixed matrix membranes on various supports. The prepared PDMS/P-ZNC with commendable structures possessed excellent separation performance in low concentration n-butanol recovery and had a good balance between permeance, selectivity, and stability.

Pervaporation as a Successful Tool in the Treatment of Industrial Liquid Mixtures

Pervaporation is one of the most active topics in membrane research, and it has time and again proven to be an essential component for chemical separation. It has been employed in the removal of impurities from raw materials, separation of products and by-products after reaction, and separation of pollutants from water. Given the global problem of water pollution, this approach is efficient in removing hazardous substances from water bodies. Conventional processes are based on thermodynamic equilibria involving a phase transition such as distillation and liquid-liquid extraction. These techniques have a relatively low efficacy and nowadays they are not recommended because it is not sustainable in terms of energy consumption and/or waste generation. Pervaporation emerged in the 1980s and is now becoming a popular membrane separation technology because of its intrinsic features such as low energy requirements, cheap separation costs, and good quality product output. The focus of this review is on current developments in pervaporation, mass transport in membranes, material selection, fabrication and characterization techniques, and applications of various membranes in the separation of chemicals from water.

PDMS with Tunable Side Group Mobility and Its Highly Permeable Membrane for Removal of Aromatic Compounds

Polydimethylsiloxane (PDMS), as the benchmark of organophilic membrane materials, still faces challenges for removal of aromatic compounds due to the undesirable transport channels. In this work, we propose to reconstruct the PDMS conformation with tunable side group mobility by introducing phenyl as rigid molecular spacer to relieve steric hindrance of large-sized aromatic molecules; meanwhile, polymer segments are loosely stacked to provide additional degrees of freedom as increasing the permeant size. Moreover, the reconstructed PDMS is engineered into the composite membrane with prevention of condensation of aromatic compounds in the substrate pores. The resulting thin-film composite membrane achieved one order of magnitude higher flux (11.8 kg m^-2  h^-1 ) with an equivalent separation factor (12.3) compared with the state-of-the-art membranes for aromatic removal. The permeant-customized membrane molecular and microstructure designing strategy opens a new avenue to develop membranes for specific separation targets.

A Review on Mixed Matrix Membranes for Solvent Dehydration and Recovery Process

Solvent separation and dehydration are important operations for industries and laboratories. Processes such as distillation and extraction are not always effective and are energy-consuming. An alternate approach is offered by pervaporation, based on the solution-diffusion transport mechanism. Polymer-based membranes such as those made of Polydimethylsiloxane (PDMS) have offered good pervaporation performance. Attempts have been made to improve their performance by incorporating inorganic fillers into the PDMS matrix, in which metal-organic frameworks (MOFs) have proven to be the most efficient. Among the MOFs, Zeolitic imidazolate framework (ZIF) based membranes have shown an excellent performance, with high values for flux and separation factors. Various studies have been conducted, employing ZIF-PDMS membranes for pervaporation separation of mixtures such as aqueous-alcoholic solutions. This paper presents an extensive review of the pervaporation performance of ZIF-based mixed matrix membranes (MMMs), novel synthesis methods, filler modifications, factors affecting membrane performance as well as studies based on polymers other than PDMS for the membrane matrix. Some suggestions for future studies have also been provided, such as the use of biopolymers and self-healing membranes.

Metal-Organic Frameworks for Liquid Phase Applications

In the last two decades, metal-organic frameworks (MOFs) have attracted overwhelming attention. With readily tunable structures and functionalities, MOFs offer an unprecedentedly vast degree of design flexibility from enormous number of inorganic and organic building blocks or via postsynthetic modification to produce functional nanoporous materials. A large extent of experimental and computational studies of MOFs have been focused on gas phase applications, particularly the storage of low-carbon footprint energy carriers and the separation of CO2-containing gas mixtures. With progressive success in the synthesis of water- and solvent-resistant MOFs over the past several years, the increasingly active exploration of MOFs has been witnessed for widespread liquid phase applications such as liquid fuel purification, aromatics separation, water treatment, solvent recovery, chemical sensing, chiral separation, drug delivery, biomolecule encapsulation and separation. At this juncture, the recent experimental and computational studies are summarized herein for these multifaceted liquid phase applications to demonstrate the rapid advance in this burgeoning field. The challenges and opportunities moving from laboratory scale towards practical applications are discussed.

Covalent Organic Frameworks in Separation

In the wake of sustainable development, materials research is going through a green revolution that is putting energy-efficient and environmentally friendly materials and methods in the limelight. In this quest for greener alternatives, covalent organic frameworks (COFs) have emerged as a new generation of designable crystalline porous polymers for a wide array of clean-energy and environmental applications. In this contribution, we categorically review the merits and shortcomings of COF bulk powders, nanosheets, freestanding thin films/membranes, and membranes on porous supports in various separation processes, including separation of gases, pervaporation, organic solvent nanofiltration, water purification, radionuclide sequestration, and chiral separations, with particular reference to COF material pore size, host–guest interactions, stability, selectivity, and permeability. This review covers the fabrication strategies of nanosheets, films, and membranes, as well as performance parameters, and provides an overview of the separation landscape with COFs in relation to other porous polymers, while seeking to interpret the future research opportunities in this field.

Balancing the Grain Boundary Structure and the Framework Flexibility through Bimetallic Metal-Organic Framework (MOF) Membranes for Gas Separation

Separation is one of the most energy-intensive processes in the chemical industry, and membrane-based separation technology helps to reduce the energy consumption dramatically. Supported metal-organic framework (MOF) layers hold great promise as a molecular sieve membrane, yet only a few MOF membranes showed the expected separation performance. The main reasons include e.g. nonselective grain boundary transport or the flexible MOF framework, especially the inevitable linker rotation. Here, we propose a crystal engineering strategy that balances the grain boundary structure and framework flexibility in Co-Zn bimetallic zeolitic imidazolate framework (ZIF) membranes and exploit their contributions to the improvement of membrane quality and separation performance. It reveals that a good balance between the two trade-off factors enabled a "sweet spot" that offers the best C₃H₆/C₃H₈ separation factor up to 200.

Metal-Organic Framework Membranes and Membrane Reactors: Versatile Separations and Intensified Processes

Metal-organic frameworks are an emerging and fascinating category of porous solids that can be self-assembled with metal-based cations linked by organic molecules. The unique features of MOFs in porosity (or surface areas), together with their diversity for chemical components and architectures, make MOFs attractive candidates in many applications. MOF membranes represent a long-term endeavor to convert MOF crystals in the lab to potentially industry-available commodities, which, as a promising alternative to distillation, provide a bright future for energy-efficient separation technologies closely related with chemicals, the environment, and energy. The membrane reactor shows a typical intensified process strategy by combining the catalytic reaction with the membrane separation in one unit. This review highlights the recent process of MOF-based membranes and the importance of MOF-based membrane reactors in relative intensified chemical processes.

In Situ Growth Visualization Nanochannel Membrane for Ultrasensitive Copper Ion Detection under the Electric Field Enrichment

The transport of ionic species through nanochannels plays an important role in the basic research and practical application of nanofluidic devices. Here, a visualized CdSe@ZIF-8/PAA nanochannel membrane was created by employing in situ growth of zeolite imidazole skeleton (ZIF-8) and CdSe quantum dots (CdSe QDs) on a porous anodized aluminum oxide (PAA) membrane surface using CdSe QDs, 2-methylimidazole, and zinc nitrate as the precursor solvents. ZIF-8 is a kind of metal-organic framework, a microporous material that possesses strong metal adsorption capacity. In addition, CdSe quantum dots have fluorescent properties. The nanochannel membrane detects copper ions (Cu²⁺) by quenching the fluorescence intensity by the interaction between Cu²⁺ and Se and S atoms. The direct potential of 5 V was applied to achieve Cu²⁺ enrichment at the nanochannel interface, and the fluorescence change was observed. The CdSe@ZIF-8/PAA nanochannel membrane has a good linear range of concentration (0.01 pM-1 μM) for Cu²⁺ detection. With the help of nanochannel enrichment, its detection limit reaches 4 fM. In addition, this nanochannel membrane has good selectivity for Cu²⁺.

Exploiting Giant-Pore Systems of Nanosized MIL-101 in PDMS Matrix for Facilitated Reverse-Selective Hydrocarbon Transport

Membrane gas separation offers high energy efficiency, easy operation, and reduced environmental impacts for vast hydrocarbon recovery in the petrochemical industry. However, the recovery of real light hydrocarbon mixtures (e.g., olefin/nitrogen) remains challenging for lack of high-performance membranes with sufficient reverse selectivity (large molecules permeate faster) and permeability. Here, we report the incorporation of fine-tuned, giant-pore featured MIL-101 nanocrystals into rubbery polymers to fabricate hybrid membranes, which successfully exploited the giant-pore channels and large sorption volume of the MIL-101 pore system. The synthesized MIL-101/poly(dimethylsiloxane) (PDMS) hybrid membranes demonstrated remarkably simultaneous improvement of gas permeance and separation factor for the model gas mixture propylene/nitrogen. Compared with the pristine PDMS, the propylene permeance and separation factor could be improved by more than 50% by adjusting MIL-101 loading and operating conditions. By consulting molecular simulations and gas sorption analysis, we verified that the giant-pore system of MIL-101 and the elastic PDMS chains exhibited a synergistic effect on improving both hydrocarbon solution and diffusion. Pore properties of MIL-101 contributed favorably to accelerated propylene diffusion in MIL-101 that is 236% faster than that in PDMS. In the meantime, MIL-101 reinforced the hydrocarbon solution additionally to PDMS, which further facilitated hydrocarbon transport.

The Ultrafast and Continuous Fabrication of a Polydimethylsiloxane Membrane by Ultraviolet-Induced Polymerization

The polydimethylsiloxane (PDMS) membrane commonly used for separation of biobutanol from fermentation broth fails to meet demand owing to its discontinuous and polluting thermal fabrication. Now, an UV-induced polymerization strategy is proposed to realize the ultrafast and continuous fabrication of the PDMS membrane. UV-crosslinking of synthesized methacrylate-functionalized PDMS (MA-PDMS) is complete within 30 s. The crosslinking rate is three orders of magnitude larger than the conventional thermal crosslinking. The MA-PDMS membrane shows a versatile potential for liquid and gas separations, especially featuring an excellent pervaporation performance for n-butanol. Filler aggregation, the major bottleneck for the development of high-performance mixed matrix membranes (MMMs), is overcome, because the UV polymerization strategy demonstrates a freezing effect towards fillers in polymer, resulting in an extremely high-loading silicalite-1/MA-PDMS MMM with uniform particle distribution.

Ultrathin Membranes with a Polymer/Nanofiber Interpenetrated Structure for High-Efficiency Liquid Separations

Ultrathin-film composite membranes comprising an ultrathin polymeric active layer have been extensively explored in gas separation applications benefiting from their extraordinary permeation flux for high-throughput separation. However, the practical realization of an ultrathin active layer in liquid separations is still impeded by the trade-off effect between the membrane thickness (permeation flux) and structural stability (separation factor). Herein, we report a general multiple and alternate spin-coating strategy, collaborating with the interface-decoration layer of copper hydroxide nanofibers (CHNs), to obtain ultrathin and robust polymer-based membranes for high-performance liquid separations. The structural stability arises from the poly(dimethylsiloxane) (PDMS)/CHN interpenetrated structure, which confers the synergistic effect between PDMS and CHNs to concurrently resist PDMS swelling and avoid CHNs from collapsing, while the ultrathin thickness is enabled by the sub-10 nm pore size of the CHN layer, the rapid cross-linking reaction during spin-coating, and the small thickness of the CHN layer. As a result, the as-prepared membrane possesses an exceptional butanol/water separation performance with a flux of 6.18 kg/(m² h) and a separation factor of 31, far exceeding the state-of-the-art polymer membranes. The strategy delineated in this work provides a straightforward method for the design of ultrathin and structurally stable polymer membranes, holding great potential for the practical application of high-efficiency separations.

Progress and Perspectives on Ceramic Membranes for Solvent Recovery

With the increase in demand for commodities in the world, it is advisable to conserve resources. In the case of liquid wastes generated from pharmaceutical and petroleum industries, an unconventional solution is provided for the regeneration of solvents. However, this solvent recovery can be carried out using various efficient methods. Recently, Mixed Matrix Membranes (MMM) obtained by the addition of nanoparticles into a polymer matrix as reinforcements, or using a material with a well-defined inorganic network as a membrane like zeolite, silica based, Zeolite imidazolate frameworks (ZIFs) and Metal organic frameworks (MOFs), were explored for a solvent recovery process. These membranes possess characteristics such as high selectivity, flux and stability at various environmental conditions for the solvent recovery process. In this review, we have covered the polymer, nanocomposites, and ceramic membranes for solvent recovery through the pervaporation and organic solvent nanofiltration processes. The key challenges faced by the materials such as MOFs, zeolite, silica, zeolite and ZIFs when they are fabricated (through in situ synthesis or secondary growth process) as membranes and separation of solvents to explore for the solvent recovery process are reviewed.