Elucidation of the Oxygen Reduction Volcano in Alkaline Media using a Copper-Platinum(111) Alloy

A Flexible Theory for Catalysis: Learning Alkaline Oxygen Reduction on Complex Solid Solutions within the Ag-Pd-Pt-Ru Composition Space

Compositionally complex materials such as high-entropy alloys and oxides have the potential to be efficient platforms for catalyst discovery because of the vast chemical space spanned by these novel materials. Identifying the composition of the most active catalyst materials, however, requires unraveling the descriptor-activity relationship, as experimentally screening the multitude of possible element ratios quickly becomes a daunting task. In this work, we show that inferred adsorption energy distributions of *OH and *O on complex solid solution surfaces within the space spanned by the system Ag-Pd-Pt-Ru are coupled to the experimentally observed electrocatalytic performance for the oxygen reduction reaction. In total, the catalytic activity of 1582 alloy compositions is predicted with a cross-validated mean absolute error of 0.042 mA/cm2 by applying a theory-derived model with only two adjustable parameters. Trends in the discrepancies between predicted electrochemical performance values of the model and the measured values on thin film surfaces subsequently provide insight into the alloys' surface compositions during reaction conditions. Bridging this gap between computationally modeled and experimentally observed catalytic activities, not only reveals insight into the underlying theory of catalysis but also takes a step closer to realizing exploration and exploitation of high-entropy materials.

Electric Double Layer: The Good, the Bad, and the Beauty

The electric double layer (EDL) is the most important region for electrochemical and heterogeneous catalysis. Because of it, its modeling and investigation are something that can be found in the literature for a long time. However, nowadays, it is still a hot topic of investigation, mainly because of the improvement in simulation and experimental techniques. The present review aims to present the classical models for the EDL, as well as presenting how this region affects electrochemical data in everyday experimentation, how to obtain and interpret information about EDL, and, finally, how to obtain some molecular point of view insights on it.

Spectroelectrochemical Analysis of the Water Oxidation Mechanism on Doped Nickel Oxides

Metal oxides and oxyhydroxides exhibit state-of-the-art activity for the oxygen evolution reaction (OER); however, their reaction mechanism, particularly the relationship between charging of the oxide and OER kinetics, remains elusive. Here, we investigate a series of Mn-, Co-, Fe-, and Zn-doped nickel oxides using operando UV–vis spectroscopy coupled with time-resolved stepped potential spectroelectrochemistry. The Ni²⁺/Ni³⁺ redox peak potential is found to shift anodically from Mn- < Co- < Fe- < Zn-doped samples, suggesting a decrease in oxygen binding energetics from Mn- to Zn-doped samples. At OER-relevant potentials, using optical absorption spectroscopy, we quantitatively detect the subsequent oxidation of these redox centers. The OER kinetics was found to have a second-order dependence on the density of these oxidized species, suggesting a chemical rate-determining step involving coupling of two oxo species. The intrinsic turnover frequency per oxidized species exhibits a volcano trend with the binding energy of oxygen on the Ni site, having a maximum activity of ∼0.05 s^–1 at 300 mV overpotential for the Fe-doped sample. Consequently, we propose that for Ni centers that bind oxygen too strongly (Mn- and Co-doped oxides), OER kinetics is limited by O–O coupling and oxygen desorption, while for Ni centers that bind oxygen too weakly (Zn-doped oxides), OER kinetics is limited by the formation of oxo groups. This study not only experimentally demonstrates the relation between electroadsorption free energy and intrinsic kinetics for OER on this class of materials but also highlights the critical role of oxidized species in facilitating OER kinetics.

Core-shell and heterostructured silver-nickel nanocatalysts fabricated by γ-radiation induced synthesis for oxygen reduction in alkaline media

To reach commercial viability for fuel cells, one needs to develop active and robust Pt-free electrocatalysts. Silver has great potential to replace Pt as the catalyst for the oxygen reduction reaction (ORR) in alkaline media due to its low cost and superior stability. However, its catalytic activity needs to be improved. One possible solution is to fabricate bimetallic nanostructures, which demonstrate a bifunctional enhancement in the electrochemical performance. Here, two types of bimetallic silver-nickel nanocatalysts, core-shells (Ag@NiO) and heterostructures (Ag/Ni), are fabricated using γ-radiation induced synthesis. The Ag@NiO nanoparticles consist of an amorphous, NiO layer as a shell and a facetted crystalline Ag particle as a core. Meanwhile, the Ag/Ni heterostructures comprise Ag particles decorated with Ni/Ni(oxy-hydro)-oxide clusters. Both materials demonstrate similar and increased alkaline ORR activity as compared to monometallic catalysts. It was revealed that the enhanced catalytic activity of the core-shells is mainly attributed to the electronic ligand effect. While in the Ag/Ni heterostructures, a lattice mismatch between the Ni-based clusters and Ag implies a significant lattice strain, which, in turn, is responsible for the increased activity of the catalyst. Also, the Ag/Ni samples exhibit good stability under operating conditions due to the existence of stable Ni³⁺ compounds on the surface.

Recent Advances in Electrocatalysts for Proton Exchange Membrane Fuel Cells and Alkaline Membrane Fuel Cells

The rapid progress of proton exchange membrane fuel cells (PEMFCs) and alkaline exchange membrane fuel cells (AMFCs) has boosted the hydrogen economy concept via diverse energy applications in the past decades. For a holistic understanding of the development status of PEMFCs and AMFCs, recent advancements in electrocatalyst design and catalyst layer optimization, along with cell performance in terms of activity and durability in PEMFCs and AMFCs, are summarized here. The activity, stability, and fuel cell performance of different types of electrocatalysts for both oxygen reduction reaction and hydrogen oxidation reaction are discussed and compared. Research directions on the further development of active, stable, and low-cost electrocatalysts to meet the ultimate commercialization of PEMFCs and AMFCs are also discussed.

What Atomic Positions Determines Reactivity of a Surface? Long-Range, Directional Ligand Effects in Metallic Alloys

Ligand and strain effects can tune the adsorption energy of key reaction intermediates on a catalyst surface to speed up rate-limiting steps of the reaction. As novel fields like high-entropy alloys emerge, understanding these effects on the atomic structure level is paramount: What atoms near the binding site determine the reactivity of the alloy surface? By statistical analysis of 2000 density functional theory calculations and subsequent host/guest calculations, it is shown that three atomic positions in the third layer of an fcc(111) metallic structure fourth-nearest to the adsorption site display significantly increased influence on reactivity over any second or third nearest atomic positions. Subsequently observed in multiple facets and host metals, the effect cannot be explained simply through the d-band model or a valence configuration model but rather by favorable directions of interaction determined by lattice geometry and the valence difference between host and guest elements. These results advance the general understanding of how the electronic interaction of different elements affect adsorbate-surface interactions and will contribute to design principles for rational catalyst discovery of better, more stable and energy efficient catalysts to be employed in energy conversion, fuel cell technologies, and industrial processes.

Rare-Earth Incorporated Alloy Catalysts: Synthesis, Properties, and Applications

To improve the performance of metallic catalysts, alloying provides an efficient methodology to design state-of-the-art materials. As emerging functional materials, rare-earth metal compounds can integrate the unique orbital structure and catalytic behavior of rare earth elements into metallic materials. Such rare-earth containing alloy catalysts proffer an opportunity to tailor electronic properties, tune charged carrier transport, and synergize surface reactivity, which are expected to significantly improve the performance and stability of catalysis. Despite its significance, there are only few reviews on rare earth containing alloys or related topics. This review summarizes the composition, synthesis, and applications of rare earth containing alloys in the field of catalysis. Subsequent to comprehensively summarizing and constructively discussing the existing work, the challenges and possibilities of future research on rare-earth metal compound materials are evaluated.

Computational Methods in Heterogeneous Catalysis

The unprecedented ability of computations to probe atomic-level details of catalytic systems holds immense promise for the fundamentals-based bottom-up design of novel heterogeneous catalysts, which are at the heart of the chemical and energy sectors of industry. Here, we critically analyze recent advances in computational heterogeneous catalysis. First, we will survey the progress in electronic structure methods and atomistic catalyst models employed, which have enabled the catalysis community to build increasingly intricate, realistic, and accurate models of the active sites of supported transition-metal catalysts. We then review developments in microkinetic modeling, specifically mean-field microkinetic models and kinetic Monte Carlo simulations, which bridge the gap between nanoscale computational insights and macroscale experimental kinetics data with increasing fidelity. We finally review the advancements in theoretical methods for accelerating catalyst design and discovery. Throughout the review, we provide ample examples of applications, discuss remaining challenges, and provide our outlook for the near future.

Tailored electrocatalysts by controlled electrochemical deposition and surface nanostructuring

Controlled electrodeposition and surface nanostructuring are very promising approaches to tailor the structure of the electrocatalyst surface, with the aim to enhance their efficiency for sustainable energy conversion reactions. In this highlight, we first summarise different strategies to modify the structure of the electrode surface at the atomic and sub-monolayer level for applications in electrocatalysis. We discuss aspects such as structure sensitivity and electronic and geometric effects in electrocatalysis. Nanostructured surfaces are finally introduced as more scalable electrocatalysts, where morphology, cluster size, shape and distribution play an essential role and can be finely tuned. Controlled electrochemical deposition and selective engineering of the surface structure are key to design more active, selective and stable electrocatalysts towards a decarbonised energy scheme.

Toward Overcoming the Challenges in the Comparison of Different Pd Nanocatalysts: Case Study of the Ethanol Oxidation Reaction

Precious metal nanoparticles, in particular palladium nanomaterials, show excellent catalytic properties and are key in the development of energy systems. For instance, ethanol fuel cells are promising devices for sustainable energy conversion, where Pd-based catalysts are key catalysts for the related ethanol oxidation reaction (EOR). Pd is a limited resource; thus, a remaining challenge is the development of efficient and stable Pd-based catalysts. This calls for a deeper understanding of the Pd properties at the nanoscale. This knowledge can be gained in comparative studies of different Pd nanomaterials. However, such studies remain challenging to perform and interpret due to the lack of cross-studies using the same Pd nanomaterials as a reference. Here, as-prepared sub 3 nm diameter surfactant-free Pd nanoparticles supported on carbon are obtained by a simple approach. The as-prepared catalysts with Pd loading 10 and 30 wt % show higher activity and stability compared to commercially available counterparts for the EOR. Upon electrochemical testing, a significant size increase and loss of electrochemical active surface are observed for the as-prepared catalysts, whereas the commercial samples show an increase in the electrochemically active surface area and moderate size increase. This study shines light on the challenging comparison of different catalysts across the literature. Further advancement in Pd (electro)catalyst design will gain from including self-prepared catalysts. The simple synthesis detailed easily leads to suitable nanoparticles to be used as a reference for more systematic comparative studies of Pd catalysts across the literature.

X-ray Absorption Spectroscopy Investigation of Platinum–Gadolinium Thin Films with Different Stoichiometry for the Oxygen Reduction Reaction

Alloys of platinum and lanthanides present a remarkable activity for the oxygen reduction reaction—both in the form of extended surfaces and nanoparticulate catalysts. Co-sputter-deposited thin film catalysts based on platinum and gadolinium show great oxygen reduction activity improvement over pure Pt. The sputter-deposition technique represents a viable and versatile approach for investigating model catalyst systems with different compositions. In this work, co-sputtered Pt5Gd and Pt7.5Gd thin films were investigated using X-ray absorption spectroscopy as well as standardized electrochemical techniques. These investigations revealed the importance of forming alloys with specific stoichiometry, supporting the need of forming compressively strained Pt overlayers in order to achieve optimum catalytic performances.

Design of Complex Solid-Solution Electrocatalysts by Correlating Configuration, Adsorption Energy Distribution Patterns, and Activity Curves

Complex solid‐solution electrocatalysts (also referred to as high‐entropy alloy) are gaining increasing interest owing to their promising properties which were only recently discovered. With the capability of forming complex single‐phase solid solutions from five or more constituents, they offer unique capabilities of fine‐tuning adsorption energies. However, the elemental complexity within the crystal structure and its effect on electrocatalytic properties is poorly understood. We discuss how addition or replacement of elements affect the adsorption energy distribution pattern and how this impacts the shape and activity of catalytic response curves. We highlight the implications of these conceptual findings on improved screening of new catalyst configurations and illustrate this strategy based on the discovery and experimental evaluation of several highly active complex solid solution nanoparticle catalysts for the oxygen reduction reaction in alkaline media.

Non-redox doping boosts oxygen evolution electrocatalysis on hematite

The oxygen evolution reaction (OER) is the major bottleneck to develop viable and cost-effective water electrolysis, a key process in the production of renewable fuels. Hematite, all iron α-Fe₂O₃, would be an ideal OER catalyst in alkaline media due to its abundance and easy processing. Despite its promising theoretical potential, it has demonstrated very poor OER activity under multiple experimental conditions, significantly worse than that of Co or Ni-based oxides. In the search for improving hematite performance, we have analysed the effect of doping with redox vs. non-redox active species (Ni or Zn). Our results indicate that Zn doping clearly outperforms Ni, commonly accepted as a preferred dopant. Zn-doped hematite exhibits catalytic performances close to the state-of-the-art for alkaline water splitting: reaching 10 mA cm⁻² at just 350 mV overpotential (η) at pH 13, thus twenty times that of hematite. Such a catalytic enhancement can be traced back to a dramatic change in the reaction pathway. Incorporation of Ni, as previously suggested, decreases the energetic barrier for the OER on the available centres. In contrast, Zn facilitates the appearance of a dominant and faster alternative via a two-site reaction, where the four electron oxidation reaction starts on Fe, but is completed on Zn after thermodynamically favoured proton coupled electron transfer between adjacent metal centres. This unique behaviour is prompted by the non-redox character of Zn centres, which maintain the same charge during OER. Our results open an alternative role for dopants on oxide surfaces and provide a powerful approach for catalytic optimisation of oxides, including but not limited to highly preferred all-iron oxides.

The distinct beneficial effect of Zn-doping on the OER alkaline activity of Fe-based catalysts points towards an alternative and faster two-site mechanism.

Energy–entropy competition in cation–hydroxyl interactions at the liquid water–Pt(111) interface

At water–Pt(111) interfaces, cation–*OH interactions are found to consist of both internal energy stabilizations and entropy costs emphasizing the complexity of such systems.

The Effect of Anions and pH on the Activity and Selectivity of an Annealed Polycrystalline Au Film Electrode in the Oxygen Reduction Reaction-Revisited

Aiming at a better understanding of correlations between the activity and selectivity of Au electrodes in the oxygen reduction reaction (ORR) under controlled transport conditions, we have investigated this reaction by combined electrochemical and in situ FTIR measurements, performed in a flow cell set‐up in an attenuated total reflection (ATR) configuration in acid and alkaline electrolytes. The formation of incomplete reduction products (hydrogen peroxyde/peroxyls) was detected by a collector electrode, the onset of OH_ad formation was probed by bulk CO oxidation. Using an electroless‐deposited, annealed Au film on a Si prism as working electrode and three different electrolytes for comparison (sulfuric acid, perchloric acid, sodium hydroxide solution), we could derive detailed information on the anion adsorption behavior, and could correlate this with the ORR characteristics. The data reveal pronounced effects of the anions and the pH on the ORR characteristics, indicated e. g., by a grossly different activity and selectivity for the 4‐electron pathway to water/hydroxyls, with the onset ranging from ca. 1.0 V in alkaline electrolyte to 0.6 V in sulfuric acid electrolyte, and the selectivity for the 4‐electron pathway ranging from 100 % (alkaline electrolyte, low overpotentials) to 40 % (acidic electrolytes, alkaline electrolyte at high overpotentials). In contrast, the effect of the ORR on the anion adsorption characteristics is small. Anion effects as well as correlations between anion adsorption and ORR are discussed.

Facile Synthesis of Quaternary Structurally Ordered L12-Pt(Fe, Co, Ni)3 Nanoparticles with Low Content of Platinum as Efficient Oxygen Reduction Reaction Electrocatalysts

Synthesis of electrocatalysts for oxygen reduction reaction (ORR) with not only prominent electrocatalytic performance but also a low amount of Pt is the urgent challenge in the popularization of fuel cells. In this work, through a facile synthetic strategy of spray dehydration on a solid surface and annealing process, we demonstrate the first manufacture of quaternary structurally ordered PtM₃ (M = transition metal) intermetallic nanoparticles (NPs), Pt(Fe, Co, Ni)₃, in order to lower the content of Pt. The atomic contents of Pt, Fe, Co, and Ni are equal and the chemical structure of Pt(Fe, Co, Ni)₃ is a cubic L1₂-ordered structure. L1₂-Pt(Fe, Co, Ni)₃/C electrocatalysts exhibit enhanced electrocatalytic performance toward ORR with mass activity (MA) 6.6 times higher than the commercial Pt/C and a minimal loss of 17% in MA and 1.5% loss in specific activity (SA) after 10 000 potential cycles at 0.9 V. Furthermore, the stability behavior is confirmed to be attributed to the coaction of particle sizes and the ordering effect. Compared with traditional Pt-based electrocatalysts in the stoichiometric forms of Pt₃M and PtM, L1₂-Pt(Fe, Co, Ni)₃ intermetallic NPs exhibit excellent performance and higher cost effectiveness. Moreover, this work also proposes a facile and effective synthetic strategy for manufacturing multicomponent Pt-based electrocatalysts for ORR.

Recent Progresses in Oxygen Reduction Reaction Electrocatalysts for Electrochemical Energy Applications

Abstract

Electrochemical energy storage systems such as fuel cells and metal–air batteries can be used as clean power sources for electric vehicles. In these systems, one necessary reaction at the cathode is the catalysis of oxygen reduction reaction (ORR), which is the rate-determining factor affecting overall system performance. Therefore, to increase the rate of ORR for enhanced system performances, efficient electrocatalysts are essential. And although ORR electrocatalysts have been intensively explored and developed, significant breakthroughs have yet been achieved in terms of catalytic activity, stability, cost and associated electrochemical system performance. Based on this, this review will comprehensively present the recent progresses of ORR electrocatalysts, including precious metal catalysts, non-precious metal catalysts, single-atom catalysts and metal-free catalysts. In addition, major technical challenges are analyzed and possible future research directions to overcome these challenges are proposed to facilitate further research and development toward practical application.

Graphic Abstract

Particle size-control enables extraordinary activity of ruthenium nanoparticles/multiwalled carbon nanotube catalysts towards the oxygen reduction reaction

Catalysts with high efficiency for the oxygen reduction reaction (ORR) play a vital important role in fuel cells and metal-air batteries. Herein, Ru nanoparticles are highly dispersed on functional multi-walled carbon nanotubes (MWCNTs) by a facile impregnation-reduction method. The particle sizes of Ru nanoparticles are simply and effectively adjusted by the concentration of the Ru precursor. Benefiting from the optimal Ru particle size (2.1 nm), a large electrochemically active surface area and fast electron transport, the Ru/MWCNT catalyst shows outstanding ORR activity and durability via a four-electron pathway, producing a diffusion-limited current density of 4.7 mA cm^-2 with a half-wave potential of 0.72 V (vs. RHE). Such performance is better than that of a commercial 10 wt% Pt/C catalyst. Density functional theory calculation results reveal that the O_ads adsorption on the surface of Ru increases gradually with the addition of the RuO_x layer. The Ru/MWCNT catalyst with a particle size of 2.1 nm features appropriate O_ads adsorption energy due to the formation of an optimal RuO_x/Ru interface for the facilitation of the ORR.

Recommended Practices and Benchmark Activity for Hydrogen and Oxygen Electrocatalysis in Water Splitting and Fuel Cells

Electrochemical energy storage by making H₂ an energy carrier from water splitting relies on four elementary reactions, i.e., the hydrogen evolution reaction (HER), hydrogen oxidation reaction (HOR), oxygen evolution reaction (OER), and oxygen reduction reaction (ORR). Herein, the central objective is to recommend systematic protocols for activity measurements of these four reactions and benchmark activities for comparison, which is critical to facilitate the research and development of catalysts with high activity and stability. Details for the electrochemical cell setup, measurements, and data analysis used to quantify the kinetics of the HER, HOR, OER, and ORR in acidic and basic solutions are provided, and examples of state-of-the-art specific and mass activity of catalysts to date are given. First, the experimental setup is discussed to provide common guidelines for these reactions, including the cell design, reference electrode selection, counter electrode concerns, and working electrode preparation. Second, experimental protocols, including data collection and processing such as ohmic- and background-correction and catalyst surface area estimation, and practice for testing and comparing different classes of catalysts are recommended. Lastly, the specific and mass activity activities of some state-of-the-art catalysts are benchmarked to facilitate the comparison of catalyst activity for these four reactions across different laboratories.

Revealing the nature of active sites in electrocatalysis

Heterogeneous electrocatalysis plays a central role in the development of sustainable, carbon-neutral pathways for energy provision and the production of various chemicals. It determines the overall efficiency of electrochemical devices that involve catalysis at the electrode/electrolyte interface. In this perspective, we discuss key aspects for the identification of active centers at the surface of electrocatalysts and important factors that influence them. The role of the surface structure, nanoparticle shape/size and the electrolyte composition in the resulting catalytic performance is of particular interest in this work. We highlight challenges that from our point of view need to be tackled, and provide guidelines for the design of "real life" electrocatalysts for renewable energy provision systems as well as for the production of industrially important compounds.

Superoxide Decay Pathways in Oxygen Reduction Reaction on Carbon-Based Catalysts Evidenced by Theoretical Calculations

Superoxide decay behavior is evaluated by contrastive potential energy surface analyses from theoretical calculations. The presence of carbon surfaces enhances the superoxide decay through disproportionation instead of electroreduction, which is a non-electrochemical reaction that impedes the increase in energy efficiency for relevant energy conversion applications. Nitrogen doping of carbon effectively retards the disproportionation by influencing the oxygen stretching vibration and changing the proton-coupled electron transfer trend.

Measurements of Oxygen Electroadsorption Energies and Oxygen Evolution Reaction on RuO2(110): A Discussion of the Sabatier Principle and Its Role in Electrocatalysis

We report the hydroxide (OH_ad) and oxide (O_ad) experimental electroadsorption free energies, their dependences on pH, and their correlations to the oxygen evolution reaction (OER) electrocatalysis on RuO₂(110) surface. The Sabatier principle predicts that catalyst is most active when the intermediate stabilization is moderate, not too strong such that the bound intermediate disrupts the subsequent catalytic cycle, nor too weak such that the surface is ineffective. For decades, researchers have used this concept to rationalize the activity trend of many OER electrocatalysts including RuO₂, which is among the state-of-the-art OER catalysts. In this article, we report an experimental assessment of the Sabatier principle by comparing the oxygen electroadsorption energy to the OER electrocatalysis for the first time on RuO₂. We find that the OH_ad and O_ad electroadsorption energies on RuO₂(110) depend on pH and obey the scaling relation. However, we did not observe a direct correlation between the OH_ad and O_ad electroadsorption energies and the OER activity in the comparative analysis that includes both RuO₂(110) and IrO₂(110). Our result raises a question of whether the Sabatier principle can describe highly active electrocatalysts, where the kinetic aspects may influence the electrocatalysis more strongly than the electroadsorption energy, which captures only the thermodynamics of the intermediates and not yet kinetics.

Influence of the Nature of the Alkali Metal Cations on the Electrical Double-Layer Capacitance of Model Pt(111) and Au(111) Electrodes

Understanding the properties of the electrical double layer (EDL) is one of the interdisciplinary topics that plays a key role in the investigation of numerous natural and artificial systems. We present experimental evidence about the influence of the nature of the alkali metal cations on the EDL capacitance for two model electrodes, Pt(111) and Au(111), in 0.05 M AMClO₄ ( AM: Li⁺, Na⁺, K⁺, Rb⁺, Cs⁺) electrolytes using impedance spectroscopy measurements. Our data show that counterintuitively the differential EDL capacitance of both electrodes measured close to their potentials of zero charge increased linearly in the presence of alkali metal cations as Li⁺ < Na⁺ < K⁺ < Rb⁺ < Cs⁺. We also estimated the effective concentrations of these cations at the EDL, which appeared ∼80 times higher than their bulk concentrations. We believe that these findings should be of importance for theoretical modeling of the EDL and better understanding and faster design of new functional systems for numerous applications.