Block-Stereoblock Copolymers of Poly(ϵ-Caprolactone) and Poly(Lactic Acid)

Ring-opening polymerization of lactide catalyzed using metal-coordinated enzyme-like amino acid assemblies

Polylactide (PLA), a biocompatible and biodegradable polymer, is widely used in diverse biomedical applications. However, the industry standard for converting lactide into PLA involves toxic tin (Sn)-based catalysts. To mitigate the use of these harmful catalysts, other environmentally benign metal-containing agents for efficient lactide polymerization have been studied, but these alternatives are hindered by complex synthesis processes, reactivity issues, and selectivity limitations. To overcome these shortcomings, we explored the catalytic activity of Cu-(Phe)2 and Zn-(Phe)2 metal-amino acid co-assemblies as potential catalysts of the ring-opening polymerization (ROP) of lactide into PLA. Catalytic activity of the assemblies was monitored at different temperatures and solvents using 1H-NMR spectroscopy to determine the catalytic parameters. Notably, Zn-(Phe)2 achieved >99% conversion of lactide to PLA within 12 h in toluene under reflux conditions and was found to have first-order kinetics, whereas Cu-(Phe)2 exhibited significantly lower catalytic activity. Following Zn-(Phe)2-mediated catalysis, the resulting PLA had an average molecular weight of 128 kDa and a dispersity index of 1.25 as determined by gel permeation chromatography. Taken together, our minimalistic approach expands the realm of metal-amino acid-based supramolecular catalytic nanomaterials useful in the ROP of lactide. This advancement shows promise for the future design of simplified biocatalysts in both industrial and biomedical applications.

Cooperative heterometallic catalysts: balancing activity and control in PCL-block-PLA copolymer synthesis

Heterometallic cooperativity is gaining momentum in cyclic ester ring-opening polymerisation, yet remains surprisingly underexplored in their block copolymerisations. Here, we report the first homogeneous heterometallic "ate" catalysts for poly(ε-caprolactone)-poly(lactic acid) block copolymers, showcasing the substantial differences in the polymer structures observed upon exchanging Zn for Mg or Ca.

Access to Stereoblock Polyesters via Irreversible Chain-Transfer Ring-Opening Polymerization (ICT-ROP)

Precise control over polymer microstructure can enable the molecular tunability of material properties and represents a significant challenge in polymer chemistry. Stereoblock copolymers are some of the simplest stereosequenced polymers, yet the synthesis of stereoblock polyesters from prochiral or racemic monomers outside of "simple" isotactic stereoblocks remains limited. Herein, we report the development of irreversible chain-transfer ring-opening polymerization (ICT-ROP), which overcomes the fundamental limitations of single catalyst approaches by using transmetalation (e.g., alkoxide-chloride exchange) between two catalysts with distinct stereoselectivities as a means to embed temporally controlled multicatalysis in ROP. Our combined small-molecule model and catalytic polymerization studies lay out a clear molecular basis for ICT-ROP and are exploited to access the first examples of atactic-syndiotactic stereoblock (at-sb-st) polyesters, at-sb-st polyhydroxyalkanoates (PHAs). We achieve high levels of control over molecular weight, tacticity, monomer composition, and block structures in a temporally controlled manner and demonstrate that stereosequence control leads to polymer tensile properties that are independent of thermal properties.

Simple magnesium alkoxides: synthesis, molecular structure, and catalytic behaviour in the ring-opening polymerization of lactide and macrolactones and in the copolymerization of maleic anhydride and propylene oxide

The synthesis of two chiral bulky alkoxide pro-ligands, 1-adamantyl-tert-butylphenylmethanol HOCAdtBuPh and 1-adamantylmethylphenylmethanol HOCAdMePh, is reported and their coordination chemistry with magnesium(II) is described and compared with the coordination chemistry of the previously reported achiral bulky alkoxide pro-ligand HOCtBu2Ph. Treatment of n-butyl-sec-butylmagnesium with two equivalents of the racemic mixture of HOCAdtBuPh led selectively to the formation of the mononuclear bis(alkoxide) complex Mg(OCAdtBuPh)2(THF)2. 1H NMR spectroscopy and X-ray crystallography suggested the selective formation of the C2-symmetric homochiral diastereomer Mg(OCRAdtBuPh)2(THF)2/Mg(OCSAdtBuPh)2(THF)2. In contrast, the less sterically encumbered HOCAdMePh led to the formation of dinuclear products indicating only partial alkyl group substitution. The mononuclear Mg(OCAdtBuPh)2(THF)2 complex was tested as a catalyst in different reactions for the synthesis of polyesters. In the ROP of lactide, Mg(OCAdtBuPh)2(THF)2 demonstrated very high activity, higher than that shown by Mg(OCtBu2Ph)2(THF)2, although with moderate control degrees. Both Mg(OCAdtBuPh)2(THF)2 and Mg(OCtBu2Ph)2(THF)2 were found to be very effective in the polymerization of macrolactones such as ω-pentadecalactone (PDL) and ω-6-hexadecenlactone (HDL) also under mild reaction conditions that are generally prohibitive for these substrates. The same catalysts demonstrated efficient ring-opening copolymerization (ROCOP) of propylene oxide (PO) and maleic anhydride (MA) to produce poly(propylene maleate).

Catalysts as Key Enablers for the Synthesis of Bioplastics with Sophisticated Architectures

Bioplastics are one of the answers to environmental pollution and linear material flows. The most promising bioplastic polylactide (PLA) is already replacing conventional plastics in a number of applications. The properties of PLA, however, do not fit for all potential application areas, but they can be altered by the introduction of comonomers. The copolymerization of lactide (LA) with other lactones like ϵ-caprolactone (CL) has been established for several years. Nevertheless, controlling copolymerizations remains a challenge due to the high complexity of the system. Copolymerization of LA with other monomer classes is much less investigated, but has the chance to overcome the limitations in material properties that occur when only lactones are used. The crucial factor for all copolymerizations is the catalyst. It dominates the reaction kinetics and determines the resulting microstructure. In this review, copolymerization catalysts for LA are presented divided into catalysts for the synthesis of lactone block copolymers, lactone random copolymers, and multimechanistically synthesized copolymers. The selected catalysts are highlighted either owing to their industrially applicable polymerization conditions or their non-standard mechanism.

Effective Ligand Design: Zinc Complexes with Guanidine Hydroquinoline Ligands for Fast Lactide Polymerization and Chemical Recycling

In this study, the synthesis of two new guanidine hydroquinoline ligands served as basis for six new zinc guanidine complexes. Two of these complexes showed very high activity in the lactide polymerization under industrial conditions. The lactide polymerization was demonstrated in solution and melt conditions observing high activity and molar masses up to 90 000 g mol-1 . Density functional theory studies elucidated the high activity of the complexes associated with the influence of the ligand backbone and the use of triflate counterions. On the way towards a circular economy, polymerization and depolymerization go hand in hand. So far, guanidine complexes have only shown their good activity in the ring opening polymerization of esters, and guanidine complexes with pure N donors have not been tested in recycling processes. Herein, the excellent ability of zinc guanidine complexes to catalyze both polymerization and depolymerization was demonstrated. The two most promising zinc complexes efficiently mediated the methanolysis of polylactide into methyl lactate under mild reaction conditions.

Site-Isolated Main-Group Tris(2-pyridyl)borate Complexes by Pyridine Substitution and Their Ring-Opening Polymerization Catalysis

Tris(2-pyridyl)borates are an emerging class of scorpionate ligands, distinguished as exceptionally robust and electron-donating. However, the rapid formation of inert homoleptic complexes with divalent metals has so far limited their catalytic utility. We report site-isolating tris(2-pyridyl)borate ligands, bearing isopropyl, tert-butyl, and mesityl substituents at the pyridine 6-position to suppress the formation of inert homoleptic complexes. These ligands form the first 1:1 complexes between tris(2-pyridyl)borates and Mg²⁺, Zn²⁺, or Ca²⁺, with isopropyl-substituted Tpy^iPrH showing the most generality. Single-crystal X-ray diffraction analysis of the resulting complexes and comparison to density functional theory (DFT) models showed geometric distortions driven by steric repulsion between the pyridine 6-substituents and the hexamethyldisilazide (HMDS^-, ^-N(SiMe₃)₂) anion. We show that this steric profile is a feature of the six-membered pyridine ring and contrasts with more established tris(pyrazolyl)borate and tris(imidazoline)borate scorpionate complexes. Tpy^iPrMg(HMDS) (1) and its zinc analogue are moderately active for the controlled polymerization of l-lactide, ε-caprolactone, and trimethylene carbonate. Furthermore, 1 gives controlled polymerization under more demanding melt-phase polymerization conditions at 100 °C, and block copolymerization of ε-caprolactone and trimethylene carbonate. These results will enable useful catalysis and coordination chemistry studies with tris(2-pyridyl)borates, and characterizes their structural complementarity to more familiar scorpionate ligands.

Master of Chaos and Order: Opposite Microstructures of PCL-co-PGA-co-PLA Accessible by a Single Catalyst

One catalyst, two reaction set-ups, three monomers and unlimited macromolecular microstructural designs: The iron guanidine complex [FeCl2 (TMG5NMe2 asme)] (1) polymerizes lactide faster than the industrially used Sn(Oct)2 and shows high activity towards glycolide and ϵ-caprolactone. Its distinguished features enable the synthesis of both block and random-like copolymers in the melt by a simple change of the polymerization set-up. Sequential addition of monomers yields highly ordered block copolymers including the symmetrical PLA-b-PGA-b-PCL-b-PGA-b-PLA pentablock copolymers, while polymerizations of monomer mixtures feature enhanced transesterifications and pave the way to di- and terpolymers with highly dispersed repeating unit distributions. A robust catalyst active under industrially applicable conditions and producing copolymers with desired microstructures is a major step towards biocompatible polymers with tailor-made properties as alternatives for traditional plastics on the way towards a sustainable, circular material flow.

A Single Catalyst for Promoting Reverse Processes: Synthesis and Chemical Degradation of Polylactide

A simple zinc catalyst showing high activity for both the synthesis of polylactide, a biodegradable polymer produced from renewable feedstock, and its degradation was described. In the ring-opening polymerization of lactides, the zinc catalyst showed one of the highest activities reported in the literature for reactions carried out in solution at room temperature. This excellent performance was preserved even when the process was performed under industrial conditions: at high temperature, in the absence of solvent, and by using a low catalyst loading with unpurified monomers. The same complex revealed high efficiency also in depolymerization of polylactide by alcoholysis, a process that occurred efficiently at room temperature and in the absence of solvent, conditions that reduce costs and guarantee low environmental impact.

Active in Sleep: Iron Guanidine Catalyst Performs ROP on Dormant Side of ATRP

Copolymers are the answer to property limitations of homopolymers. In order to use the full variety of monomers available, catalysts active in more than one polymerization mechanism are currently investigated. Iron guanidine catalysts have shown to be extraordinarily active in ROP of lactide and herein prove their versatility by also promoting ATRP of styrene. The presented iron complex is the first polymerizing lactide and styrene simultaneously to a defined block copolymer in a convenient one-pot synthesis. Both mechanisms work hand in hand with ROP using the dominantly present FeII species on the dormant side of the ATRP equilibrium. This orthogonal copolymerization by a benign iron catalyst opens up new pathways to biocompatible polymerization procedures broadening the scope of ATRP applications.

Isoselective Polymerization of rac-Lactide by Highly Active Sequential {ONNN} Magnesium Complexes

The coordination chemistry and the activities in the ring-opening polymerization catalysis of racemic lactide (LA) of magnesium complexes of a series of {ONNN}-type sequential monoanionic ligands are described. All ligands include pyridyl and substituted-phenolate as peripheral groups. The ligands bearing either chiral or meso-bipyrrolidine cores led to single diastereomeric complexes, whereas the ligands bearing a diaminoethane core led to diastereomer mixtures. All {ONNN}Mg-X complexes [X=Cl, HMDS (hexamethyldisilazide)] led to highly active and isoselective catalysts. The complexes bearing the chiral bipyrrolidine core exhibited the highest activities (full consumption of 5000 equiv. of rac-LA at RT within 5 min) and highest isoselectivities (P_m =0.91), as well as a living character. The complexes of the meso-bipyrrolidine based ligands were almost as active and slightly less stereoselective, while those of the diaminoethane based ligands exhibited reduced activities and isoselectivities.

Next Generation of Zinc Bisguanidine Polymerization Catalysts towards Highly Crystalline, Biodegradable Polyesters

Polylactide and polycaprolactone are both biodegradable polymers produced through metal-catalyzed ring-opening polymerization. For a truly sustainable lifecycle of these polymers it is essential to replace the industrially used cytotoxic catalyst tin(II) bis(2-ethylhexanoate) [Sn(Oct)₂ ] with non-toxic alternatives. Here, we report the fastest known robust catalyst in the polymerization of lactide and ϵ-caprolactone. This zinc guanidine catalyst can polymerize non-purified technical rac-lactide and ϵ-caprolactone in the melt at different [M]/[I] ratios with fast rate constants, high molar masses, and high yields in a short time, leading to colorless, transparent polymer. Moreover, we report that polylactide and polycaprolactone produced by zinc-guanidine complexes have favorably high crystallinities. In fact, the obtained polylactide shows a more robust degradation profile than its Sn(Oct)₂ -catalysed equivalent due to a higher degree of crystallinity.

Robust Guanidine Metal Catalysts for the Ring-Opening Polymerization of Lactide under Industrially Relevant Conditions

The increasing awareness of sustainability has led to enormous growth of the demand for bio-based and biodegradable polymers such as poly(lactide) (PLA). In industry, polymerization of lactide is currently carried out using tin catalysts (e. g., tin(II) ethyl hexanoate, Sn(Oct)₂ ). Since the catalyst remains in the polymer, it can accumulate in the soil or in the human body after degradation and cause damage due to its toxicity. Therefore, a search for a suitable substitute for this catalyst has been going on for decades. Guanidine metal complexes prove to be excellent catalysts in the polymerization of lactide. They are not only convincing because of their activity and the synthesis of high molar mass polymers, but also show a high robustness against high temperatures, oxidation as well as residual protic impurities in the monomer. Herein, key zinc and iron guanidine complexes are discussed with respect to their apparent rate constant (k_app ) and rate constant of propagation (k_p ), produced molar masses and the mechanism involved.

Synthesis of a mononuclear magnesium bis(alkoxide) complex and its reactivity in the ring-opening copolymerization of cyclic anhydrides with epoxides

Synthesis of a new mononuclear magnesium complex with a bulky bis(alkoxide) ligand environment and its reactivity in ring-opening polymerization (ROP) and ring-opening copolymerization (ROCOP) are reported. Reaction of n-butyl-sec-butylmagnesium with two equivalents of HOR (HOR = di-tert-butylphenylmethanol, HOCtBu2Ph) formed Mg(OR)2(THF)2. The reaction proceeded via the Mg(OR)(sec-Bu)(THF)2 intermediate that was independently synthesized by treating n-butyl-sec-butylmagnesium with one equivalent of HOR. Mg(OR)2(THF)2 led to active albeit not well-controlled ROP of rac-lactide. In contrast, well-controlled ROCOP of epoxides with cyclic anhydrides was observed, including efficient and alternating copolymerization of phthalic anhydride with cyclohexene oxide as well as rare copolymerization of phthalic anhydride with limonene oxide and terpolymerization of phthalic anhydride with both cyclohexene oxide and limonene oxide. In addition, novel copolymerization of dihydrocoumarin with limonene oxide is described.

Syntheses, structures and catalytic activity of tetranuclear Mg complexes in the ROP of cyclic esters under industrially relevant conditions

Tetranuclear magnesium imino(phenolate) complexes Mg₄(L^1–4)₄ are excellent catalysts for the ROP of bulk rac-lactide and ε-caprolactone under industrially relevant conditions.

Reactive Extrusion and Magnesium (II) N-Heterocyclic Carbene Catalyst in Continuous PLA Production

Reactive extrusion and magnesium (II) N-heterocyclic carbene catalyst are successfully employed in continuous polylactide synthesis. The possibility of using six-membered N-heterocyclic carbene adducts to act as efficient catalysts towards the sustainable synthesis of poly(l-lactide) through ring-opening polymerization of l-lactide (LA) is first investigated in bulk batch reactions. Under optimized solvent-free conditions, polylactide (PLA) of moderate to high molecular weights and excellent optical activities are successfully achieved. These promising results are further applied in the continuous production of PLA in an extruder.

A versatile strategy for the synthesis and mechanical property manipulation of networked biodegradable polymeric materials composed of well-defined alternating hard and soft domains

Networked materials composed of well-defined alternating domains of two types of biodegradable polymers, hard poly(l-lactide) and soft poly(ε-caprolactone), were successfully synthesized.

Switch Catalysis To Deliver Multi-Block Polyesters from Mixtures of Propene Oxide, Lactide, and Phthalic Anhydride

Switchable polymerisation catalysis enables block polymer sequence selectivity from monomer mixtures, resulting in the formation of multiblock polyesters. The aluminium salphen catalyst switches between two different polymerisation mechanisms and selectively enchains mixtures of commercially available monomers: lactide, phthalic anhydride, and propene oxide. Sequential monomer mixture additions yield multi-block polyesters featuring 3, 7, 11, 15, 19, 23, and 27 blocks. The unparalleled catalytic selectivity can be used to access completely new multi-block polyesters relevant for future applications.

Bulk Modification of Poly(lactide) (PLA) via Copolymerization with Poly(propylene glycol) Diglycidylether (PPGDGE)

Copolymers of l-lactide and poly(propylene glycol) diglycidyl ether (PPGDGE₃₈₀) were synthesized by ring opening polymerization (ROP). Stannous octoate was used as the catalyst and 1-dodecanol as the initiator. The effect of the variables on the thermal properties of the copolymers was investigated by differential scanning calorimetry (DSC). Contact angle measurements were made in order to study the wettability of the synthesized copolymers. The copolymers differed widely in their physical characteristics, ranging from weak elastomers to tougher thermoplastics, according to the ratio of l-lactide and PPGDGE₃₈₀. The results showed that the copolymers were more hydrophilic than neat Poly(lactide) (PLA) and the monomer ratio had a strong influence on the hydrophilic properties.