Polymer Dispersity Control by Organocatalyzed Living Radical Polymerization

Visible Light Photoiniferter Polymerization for Dispersity Control in High Molecular Weight Polymers

The synthesis of polymers with high molecular weights, controlled sequence, and tunable dispersities remains a challenge. A simple and effective visible-light controlled photoiniferter reversible addition-fragmentation chain transfer (RAFT) polymerization is reported here to realize this goal. Key to this strategy is the use of switchable RAFT agents (SRAs) to tune polymerization activities coupled with the inherent highly living nature of photoiniferter RAFT polymerization. The polymerization activities of SRAs were in situ adjusted by the addition of acid. In addition to a switchable chain-transfer coefficient, photolysis and polymerization kinetic studies revealed that neutral and protonated SRAs showed different photolysis and polymerization rates, which is unique to photoiniferter RAFT polymerization in terms of dispersity control. This strategy features no catalyst, no exogenous radical source, temporal regulation by visible light, and tunable dispersities in the unprecedented high molecular weight regime (up to 500 kg mol-1 ). Pentablock copolymers with three different dispersity combinations were also synthesized, highlighting that the highly living nature was maintained even for blocks with large dispersities. Tg was lowered for high-dispersity polymers of similar MWs due to the existence of more low-MW polymers. This strategy holds great potential for the synthesis of advanced materials with controlled molecular weight, dispersity and sequence.

Near-Infrared Light-Induced Reversible Deactivation Radical Polymerization: Expanding Frontiers in Photopolymerization

Photoinduced reversible deactivation radical polymerization (photo-RDRP) or photoinduced controlled/living radical polymerization has emerged as a versatile and powerful technique for preparing functional and advanced polymer materials under mild conditions by harnessing light energy. While UV and visible light (λ = 400-700 nm) are extensively employed in photo-RDRP, the utilization of near-infrared (NIR) wavelengths (λ = 700-2500 nm) beyond the visible region remains relatively unexplored. NIR light possesses unique properties, including enhanced light penetration, reduced light scattering, and low biomolecule absorption, thereby providing opportunities for applying photo-RDRP in the fields of manufacturing and medicine. This comprehensive review categorizes all known NIR light-induced RDRP (NIR-RDRP) systems into four mechanism-based types: mediation by upconversion nanoparticles, mediation by photocatalysts, photothermal conversion, and two-photon absorption. The distinct photoinitiation pathways associated with each mechanism are discussed. Furthermore, this review highlights the diverse applications of NIR-RDRP reported to date, including 3D printing, polymer brush fabrication, drug delivery, nanoparticle synthesis, and hydrogel formation. By presenting these applications, the review underscores the exceptional capabilities of NIR-RDRP and offers guidance for developing high-performance and versatile photopolymerization systems. Exploiting the unique properties of NIR light unlocks new opportunities for synthesizing functional and advanced polymer materials.

Influence of the dispersity and molar mass distribution of conjugated polymers on the aggregation type and subsequent chiral expression

This study aims to determine the influence of the dispersity on the aggregation of conjugated polymers and their subsequent chiral expression. Dispersity has been thoroughly investigated for industrial polymerizations, but research on conjugated polymers is lacking. Nonetheless, knowledge thereof is crucial for controlling the aggregation type (type I versus type II) and its influence is therefore investigated. For that purpose, a series of polymers is synthesized via metered initiator addition, resulting in dispersities ranging from 1.18-1.56. The lower dispersity polymers yield type II aggregates and the resulting symmetrical electronic circular dichroism (ECD) spectra while the higher dispersity polymers are predominantly type I due to the longer chains effectively acting as a seed and therefore yield asymmetrical ECD spectra. Furthermore, a monomodal and bimodal molar mass distribution of similar dispersity are compared, demonstrating that bimodal distributions show both aggregation types and therefore more disorder, leading to a decrease in chiral expression.

Shaping the Structure and Response of Surface-Grafted Polymer Brushes via the Molecular Weight Distribution

Breadth in the molecular weight distribution is an inherent feature of synthetic polymer systems. While in the past this was typically considered as an unavoidable consequence of polymer synthesis, multiple recent studies have shown that tailoring the molecular weight distribution can alter the properties of polymer brushes grafted to surfaces. In this Perspective, we describe recent advances in synthetic methods to control the molecular weight distribution of surface-grafted polymers and highlight studies that reveal how shaping this distribution can generate novel or enhanced functionality in these materials.

Reversible complexation mediated polymerization: an emerging type of organocatalytically controlled radical polymerization

Reversible complexation mediated polymerization (RCMP) was developed as a new class of controlled radical polymerization (CRP) using organic catalysts. In particular, photo-RCMP is among the simplest, cheapest, and most robust photoinduced CRPs.

Controlling dispersity in aqueous atom transfer radical polymerization: rapid and quantitative synthesis of one-pot block copolymers

The dispersity (Đ) of a polymer is a key parameter in material design, and variations in Đ can have a strong influence on fundamental polymer properties. Despite its importance, current polymerization strategies to control Đ operate exclusively in organic media and are limited by slow polymerization rates, moderate conversions, significant loss of initiator efficiency and lack of dispersity control in block copolymers. Here, we demonstrate a rapid and quantitative method to tailor Đ of both homo and block copolymers in aqueous atom transfer radical polymerization. By using excess ligand to regulate the dissociation of bromide ions from the copper deactivator complexes, a wide range of monomodal molecular weight distributions (1.08 < Đ < 1.60) can be obtained within 10 min while achieving very high monomer conversions (∼99%). Despite the high conversions and the broad molecular weight distributions, very high end-group fidelity is maintained as exemplified by the ability to synthesize in situ diblock copolymers with absolute control over the dispersity of either block (e.g. low Đ → high Đ, high Đ → high Đ, high Đ → low Đ). The potential of our approach is further highlighted by the synthesis of complex pentablock and decablock copolymers without any need for purification between the iterative block formation steps. Other benefits of our methodology include the possibility to control Đ without affecting the M n, the interesting mechanistic concept that sheds light onto aqueous polymerizations and the capability to operate in the presence of air.

Tuning Ligand Concentration in Cu(0)-RDRP: A Simple Approach to Control Polymer Dispersity

Cu(0)-reversible deactivation radical polymerization (RDRP) is a versatile polymerization tool, providing rapid access to well-defined polymers while utilizing mild reaction conditions and low catalyst loadings. However, thus far, this method has not been applied to tailor dispersity, a key parameter that determines the physical properties and applications of polymeric materials. Here, we report a simple to perform method, whereby Cu(0)-RDRP can systematically control polymer dispersity (Đ = 1.07-1.72), while maintaining monomodal molecular weight distributions. By varying the ligand concentration, we could effectively regulate the rates of initiation and deactivation, resulting in polymers of various dispersities. Importantly, both low and high dispersity PMA possess high end-group fidelity, as evidenced by MALDI-ToF-MS, allowing for a range of block copolymers to be prepared with different dispersity configurations. The scope of our method can also be extended to include inexpensive ligands (i.e., PMDETA), which also facilitated the polymerization of lower propagation rate constant monomers (i.e., styrene) and the in situ synthesis of block copolymers. This work significantly expands the toolbox of RDRP methods for tailoring dispersity in polymeric materials.

Precise Control of Both Dispersity and Molecular Weight Distribution Shape by Polymer Blending

The breadth and the shape of molecular weight distributions can significantly influence fundamental polymer properties that are critical for various applications. However, current approaches require the extensive synthesis of multiple polymers, are limited in dispersity precision and are typically incapable of simultaneously controlling both the dispersity and the shape of molecular weight distributions. Here we report a simplified approach, whereby on mixing two polymers (one of high Đ and one of low Đ), any intermediate dispersity value can be obtained (e.g. from 1.08 to 1.84). Unrivalled precision is achieved, with dispersity values obtained to even the nearest 0.01 (e.g. 1.37→1.38→1.39→1.40→1.41→1.42→1.43→1.44→1.45), while maintaining fairly monomodal molecular weight distributions. This approach was also employed to control the shape of molecular weight distributions and to obtain diblock copolymers with high dispersity accuracy. The straightforward nature of our methodology alongside its compatibility with a wide range of polymerisation protocols (e.g. ATRP, RAFT), significantly expands the toolbox of tailored polymeric materials and makes them accessible to all researchers.

Controlling Polymer Molecular Weight Distribution through a Latent Mediator Strategy with Temporal Programming

Polymer molecular weight distribution (MWD) is a key parameter of polymers. Here we present a robust method for controlling polymer MWD in controlled cationic polymerizations. A latent mediator strategy was designed and combined with temporal programming to regenerate mediators at different times during polymerization. Both the breadths and shapes of MWD curves were tuned easily by adjusting an external light source. Bimodal, trimodal, and tetramodal distributions were obtained, and the breadths could be varied from 1.06 to 2.09. Polymers with different MWDs prepared by this method had good chain end fidelity, which was demonstrated with successful chain-extension experiments. In addition, the introduction of temporal programming with a computer-controlled single chip for the light source opened an avenue for the use of artificial intelligence in polymer synthesis.

One Reagent with Two Functions: Simultaneous Living Radical Polymerization and Chain-End Substitution for Tailoring Polymer Dispersity

The molecular weight distribution of polymer, termed dispersity (Đ), is a fundamental parameter that determines polymer properties. Sodium azide (NaN₃) functions as a catalyst in organocatalyzed living radical polymerization when the reaction medium is nonpolar. In contrast, NaN₃ can act as a nucleophile when the reaction medium is polar. In this paper, we report an efficient approach to dispersity control by exploiting the dual functions of NaN₃ under the varied solvent polarity. Simultaneous polymerization and chain-end substitution allowed us to tune the Đ values of various polymethacrylates and poly(butyl acrylate). Notably, the Đ value could be tuned to a wide range approximately from 1.2 to 2.0 for polymethacrylates and to 3.8 for poly(butyl acrylate). This approach afforded polymer brushes on surfaces with tailored Đ values. An interesting finding was that the polymer brushes exhibited a unique interaction with external molecules, depending on the Đ value.

Tuning dispersity of linear polymers and polymeric brushes grown from nanoparticles by atom transfer radical polymerization

Molecular weight distribution imposes considerable influence on the properties of polymers, making it an important parameter, impacting morphology and structural behavior of polymeric materials.

Synthesis of core-crosslinked star polymers via organocatalyzed living radical polymerization

Core-crosslinked star polymers synthesized via a grafting-through approach using RCMP.

Tailoring polymer dispersity by mixing ATRP initiators

Herein we present a simple batch method to control polymer dispersity using a mixture of two ATRP initiators with different reactivities.

Fine control of the molecular weight and polymer dispersity via a latent monomeric retarder

A latent monomeric retarder was used for a one-shot polymerization with a defined MW and Đ.

Aqueous emulsion polymerizations of methacrylates and styrene via reversible complexation mediated polymerization (RCMP)

Aqueous emulsion polymerization via reversible complexation mediated living radical polymerization yielded low-dispersity poly(methyl methacrylate)s and polystyrenes.

Multistimuli Responsive Reversible Cross-Linking-Decross-Linking of Concentrated Polymer Brushes

Poly(furfuryl methacrylate) (PFMA) brushes were cross-linked using bismaleimide cross-linkers via the Diels-Alder (DA) reaction at 70 °C, generating cross-linked PFMA brushes (PFMA brush gels). The cross-linked PFMA brushes were decross-linked at 110 °C via the retro-Diels-Alder (rDA) reaction, offering the temperature-responsive reversible PFMA brush gels. The wettability of the brush was tunable by cross-linking and decross-linking. The use of a disulfide containing bismaleimide as a cross-linker gave the S-S bond at the cross-linking point. The S-S bond was cleaved upon thermal or photo stimulus and regenerated through oxidative stimulus, offering another reversible decross-linking/cross-linking pathway of the PFMA brush gel. The use of photo stimulus together with photomasks further offered patterned brushes with the cross-linked and decross-linked domains. The combination of the DA/rDA reactions and the reversible S-S bond cleavage provided multistimuli-responsive brush gels for switching the surface properties in unique manners. The reversible cross-linking, multiresponsiveness, access to patterned structures, and metal-free synthetic procedure are attractive features in the present approach for creating smart functional surfaces.

Temperature-Directed Micellar Morphological Transformation Using CABC-Block Copolymers and Its Applications in Encapsulation and Hidden Segment

A temperature-directed micellar morphological transformation was developed using CABC multi-block copolymers with a hydrophobic block A, a hydrophilic block B, and a thermally responsive block C with a lower critical solution temperature (LCST). The micellar structure was switched from a star (below LCST) to a flower (above LCST). The transition temperature was tunable in a wide range (11-90 °C) by varying the C monomer composition. The large difference in the loading capacity between the star and flower enabled efficient encapsulation and controlled release of external molecules. Unlike conventional systems, the present star-to-flower transformation keeps micellar structures and hence does not liberate polymers but only external molecules selectively. Another application is a hidden functional segment. A functional segment is hidden (shielded) below the LCST and exposed to interact with external molecules or surfaces above the LCST.

Photocontrolled Iodine-Mediated Reversible-Deactivation Radical Polymerization: Solution Polymerization of Methacrylates by Irradiation with NIR LED Light

Herein, near-infrared (NIR) photocontrolled iodide-mediated reversible-deactivation radical polymerization (RDRP) of methacrylates, without an external photocatalyst, was developed using an alkyl iodide (e.g., 2-iodo-2-methylpropionitrile) as the initiator at room temperature. This example is the first use of a series of special solvents containing carbonyl groups (e.g., 1,3-dimethyl-2-imidazolidinone) as both solvent and catalyst for photocontrolled RDRP using long-wavelength (λ_max =730 nm) irradiation. The polymerization system comprises monomer, alkyl iodide initiator, and solvent. Well-defined polymers were synthesized with excellent control over the molecular weights and molecular weight distributions (M_w /M_n <1.21). The living features of this system were confirmed by polymerization kinetics, multiple controlled "on-off" light switching cycles, and chain extension experiments. Importantly, the polymerizations proceeded successfully with various barriers (pork skin and A4 paper), demonstrating the advantage of high-penetration NIR light.

Synthetic approaches for multiblock copolymers

Multiblock copolymers (MBCs) are an emerging class of synthetic polymers that exhibit different macromolecular architectures and behaviours to those of homopolymers or di/triblock copolymers.

Carboxylate, nitrate, sulfonate, and phosphate catalysts for living radical polymerization via oxygen–iodine halogen bonding catalysis

Oxyanions, i.e., carboxylate, nitrate, phosphate, and sulfonate, were used for halogen-bonding-catalyzed living radial polymerization, giving low-dispersity polymethacrylates, polystyrene, and polyacrylonitrile homopolymers and block copolymers.

Recent development in halogen-bonding-catalyzed living radical polymerization

The development and applications of an organocatalyzed living radical polymerization via halogen-bonding catalysis, i.e., reversible complexation mediated polymerization (RCMP), are highlighted.

Cationic quaternary ammonium salt-catalyzed LED-induced living radical polymerization within situhalogen exchange

Cationic quaternary ammonium salts were employed as organocatalysts for light-emitting diode (LED)-induced living radical polymerization (LRP) with thein situhalogen exchange of methacrylate monomers.

Precise modulation of molecular weight distribution for structural engineering

As one of the most critical molecular parameters, molecular weight distribution has a profound impact on the structure and properties of polymers. Quantitative and comprehensive understanding, however, has yet to be established, mainly due to the challenge in the precise control and regulation of molecular weight distribution. In this work, we demonstrated a robust and effective approach to artificially engineer the molecular weight distribution through precise recombination of discrete macromolecules. The width, symmetry, and other characteristics of the distribution can be independently manipulated to achieve absolute control, serving as a model platform for highlighting the importance of chain length heterogeneity in structural engineering. Different from their discrete counterparts, each individual component in dispersed samples experiences a varied degree of supercooling at a specific crystallization temperature. Non-uniform crystal nucleation and growth kinetics lead to distinct molecular arrangements. This work could bridge the gap between discrete and dispersed macromolecules, providing fundamental perspectives on the critical role of molecular weight distribution.

Tuning Dispersity by Photoinduced Atom Transfer Radical Polymerisation: Monomodal Distributions with ppm Copper Concentration

Dispersity significantly affects the properties of polymers. However, current methods for controlling the polymer dispersity are limited to bimodal molecular weight distributions, adulterated polymer chains, or low end-group fidelity and rely on feeding reagents, flow-based, or multicomponent systems. To overcome these limitations, we report a simple batch system whereby photoinduced atom transfer radical polymerisation is exploited as a convenient and versatile technique to control dispersity of both homopolymers and block copolymers. By varying the concentration of the copper complex, a wide range of monomodal molecular weight distributions can be obtained (Đ=1.05-1.75). In all cases, high end-group fidelity was confirmed by MALDI-ToF-MS and exemplified by efficient block copolymer formation (monomodal, Đ=1.1-1.5). Importantly, our approach utilises ppm levels of copper (as low as 4 ppm), can be tolerant to oxygen and exhibits perfect temporal control, representing a major step forward in tuning polymer dispersity for various applications.

Control of Dispersity and Grafting Density of Particle Brushes by Variation of ATRP Catalyst Concentration

Silica particles with grafted poly(methyl methacrylate) brushes, SiO₂-g-PMMA, were prepared via activator regeneration by electron transfer (ARGET) atom transfer radical polymerization (ATRP). The grafting density and dispersity of the polymer brushes was tuned by the initial ATRP catalyst concentration ([Cu^II/L]₀). Sparsely grafted particle brushes, which also displayed an anisotropic string-like structure in TEM images, were obtained at very low catalyst concentrations, [Cu^II/L]₀ < 1 ppm. The effect of the initial catalyst concentration on dispersity and initiation efficiency in the particle brush system was similar to that observed in the synthesis of linear PMMA homopolymers. The kinetic study revealed a transition from controlled radical polymerization to a less controlled process at low monomer conversion, when the [Cu^II/L]₀ decreased below about 10 ppm.

Widely tunable persistent micelle templates via homopolymer swelling

The combination of precision control with wide tunability remains a challenge for the fabrication of porous nanomaterials suitable for studies of nanostructure-behavior relationships. Polymer micelle templates broadly enable porous materials, however micelle equilibration hampers independent pore and wall size control. Persistent micelle templates (PMT) have emerged as a kinetic controlled platform that uniquely decouples the control of pore and wall dimensions. Here, chain exchange is inhibited to preserve a constant template dimension (pore size) despite the shifting equilibrium while materials are added between micelles. Early PMT demonstrations were synthesis intensive with limited 1-1.3× pore size tuning for a given polymer. Here we demonstrate PMT swelling with homopolymer enables 1-3.2× (13.3-41.9 nm) pore size variation while maintaining a monomodal distribution with up to 250 wt% homopolymer, considerably higher than the ∼90 wt% limit found for equilibrating micelles. These swollen PMTs enabled nanomaterial series with constant pore size and precision varied wall-thickness. Kinetic size control here is unexpected since the homopolymer undergoes dynamic exchange between micelles. The solvent selection influenced the time window before homopolymer phase separation, highlighting the importance of considering homopolymer-solvent interactions. This is the first PMT demonstration with wide variation of both the pore and wall dimensions using a single block polymer. Lastly this approach was extended to a 72 kg mol^-1 block polymer to enable a wide 50-290 nm range of tunable macropores. Here the use of just two different block polymers and one homopolymer enabled wide ranging pore sizes spanning from 13.3-290 nm (1-22×).