Dynamically Restructuring Nix Cry O Electrocatalyst for Stable Oxygen Evolution Reaction in Real Seawater

Stable selenium nickel-iron electrocatalyst for oxygen evolution reaction in alkaline and natural seawater

The development of efficient and stable catalysts for oxygen evolution reaction (OER) in seawater presents a major challenge for hydrogen production through water electrolysis. In this work, we present a stable NiFe foam catalyst with a Se-doped Ni/Fe oxide surface prepared through a combination of chemical vapor deposition and electrochemical exfoliation. This method effectively modifies the surface of the commercial NiFe foam to a rough and stable Se-doped Ni/Fe oxide surface, displaying exceptional OER performance in both freshwater and seawater with more than 54 days stability in natural seawater. Characterizations reveal Ni-Se doped Fe oxide surface, with subsurface layers consisting of Ni alloyed with a moderate concentration of Fe, optimizes the adsorption free energy of oxygen-containing intermediates. Our results demonstrate a surface engineering approach to activate NiFe foam as a robust OER catalyst for seawater electrolysis, which is beneficial for the hydrogen economy and for the environment.

PTFE as a Multifunctional Binder for High-Current-Density Oxygen Evolution

Binder plays a crucial role in constructing high-performance electrodes for water electrolysis. While most research has been focused on advancing electrocatalysts, the application of binders in electrode design has yet to be fully explored. Herein, the in situ incorporation of polytetrafluoroethylene (PTFE) as a multifunctional binder, which increases electrochemical active sites, enhances mass transfer, and strengthens the mechanical and chemical robustness of oxygen evolution reaction (OER) electrodes, is reported. The NiFe-LDH@PTFE/NF electrode prepared by co-deposition of PTFE with NiFe-layered double hydroxide onto nickel foam demonstrates exceptional long-term stability with a minimal potential decay rate of 0.034 mV h-1 at 500 mA cm-2 for 1000 h. The alkaline water electrolyzer utilizing NiFe-LDH@PTFE/NF requires only 1.584 V at 500 mA cm-2 and sustains high energy efficiency over 1000 h under industrial operating conditions. This work opens a new path for stabilizing active sites to obtain durable electrodes for OER as well as other electrocatalytic systems.

Covalent Organic Frameworks for Electrocatalysis: Design, Applications, and Perspectives

Covalent organic frameworks (COFs) are an innovative class of crystalline porous polymers composed of light elements such as C, N, O, etc., linked by covalent bonds. The distinctive properties of COFs, including designable building blocks, large specific surface area, tunable pore size, abundant active sites, and remarkable stability, have led their widespread applications in electrocatalysis. In recent years, COF-based electrocatalysts have made remarkable progress in various electrocatalytic fields, including the hydrogen evolution reaction, oxygen evolution reaction, oxygen reduction reaction, nitrogen reduction reaction, nitrate reduction reaction, and carbon dioxide reduction reaction. This review begins with an introduction to the design and synthesis strategies employed for COF-based electrocatalysts. These strategies include heteroatom doping, metalation of COF and building monomers, encapsulation of active sites within COF pores, and the development of COF-based derived materials. Subsequently, a systematic overview of the recent advancements in the application of COF-based catalysts in electrocatalysis is presented. Finally, the review discusses the main challenges and outlines possible avenues for the future development of COF-based electrocatalysts.

Construction of "Metal Defect/Oxygen Defect Junction" in ZnFe2O4-NiCo2O4 Heterostructures for Enhancing Electrocatalytic Oxygen Evolution

Defect engineering is a promising approach to improve the conductivity and increase the active sites of transition metal oxides used as catalysts for the oxygen evolution reaction (OER). However, when metal defects and oxygen defects coexist closely within the same crystal, their compensating charges can diminish the benefits of both defect structures on the catalyst's local electronic structure. To address this limitation, a novel strategy that employs the heterostructure interface of ZnFe2O4-NiCo2O4 to spatially separate the metal defects from the oxygen defects is proposed. This configuration positions the two types of defects on opposite sides of the heterojunction interface, creating a unique structure termed the "metal-defect/oxygen-defect junction". Physical characterization and simulations reveal that this configuration enhances electron transfer at the heterostructure interface, increases the oxidation state of Fe on the catalyst surface, and boosts bulk charge carrier concentration. These improvements enhance active site performance, facilitating hydroxyl adsorption and deprotonation, thereby reducing the overpotential required for the OER.

Origin of Enhanced Oxygen Evolution in Restructured Metal-Organic Frameworks for Anion Exchange Membrane Water Electrolysis

Metal-Organic Frameworks (MOFs), praised for structural flexibility and tunability, are prominent catalyst prototypes for exploring oxygen evolution reaction (OER). Yet, their intricate transformations under OER, especially in industrial high-current environments, pose significant challenges in accurately elucidating their structure-activity correlation. Here, we harnessed an electrooxidation process for controllable MOF reconstruction, discovering that Fe doping expedites Ni(Fe) MOF structural evolution, accompanied by the elongation of Ni-O bonds, monitored by in situ Raman and UV/Visible spectroscopy. Theoretical modeling further reveals that Fe doping and defect-induced tensile strain in the NiO6 octahedra augments the metal ds-O p hybridization, optimizing their adsorption behavior and augmenting OER activity. The reconstructed Ni(Fe) MOF, serving as the anode in anion exchange membrane water electrolysis, achieves a noteworthy current density of 3300 mA cm-2 at 2.2 V while maintaining equally stable operation 500 mA cm-2 for 300 h and 1000 mA cm-2 for 170 h. This undertaking elevates our comprehension of OER catalyst reconstruction, furnishing promising avenues for designing highly efficacious catalysts across electrochemical platforms.

Rational Construction of Honeycomb-like Carbon Network-Encapsulated MoSe2 Nanocrystals as Bifunctional Catalysts for Highly Efficient Water Splitting

The scalable fabrication of cost-efficient bifunctional catalysts with enhanced hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) performance plays a significant role in overall water splitting in hydrogen production fields. MoSe2 is considered to be one of the most promising candidates because of its low cost and high catalytic activity. Herein, hierarchical nitrogen-doped carbon networks were constructed to enhance the catalytic activity of the MoSe2-based materials by scalable free-drying combined with an in situ selenization strategy. The rationally designed carbonaceous network-encapsulated MoSe2 composite (MoSe2/NC) endows a continuous honeycomb-like structure. When utilized as a bifunctional electrocatalyst for both HER and OER, the MoSe2/NC electrode exhibits excellent electrochemical performance. Significantly, the MoSe2/NC‖MoSe2/NC cells require a mere 1.5 V to reach a current density of 10 mA cm-2 for overall water splitting in 1 M KOH. Ex situ characterizations and electrochemical kinetic analysis reveal that the superior catalytic performance of the MoSe2/NC composite is mainly attributed to fast electron and ion transportation and good structural stability, which is derived from the abundant active sites and excellent structural flexibility of the honeycomb-like carbon network. This work offers a promising pathway to the scalable fabrication of advanced non-noble bifunctional electrodes for highly efficient hydrogen evolution.

Stabilizing NiFe sites by high-dispersity of nanosized and anionic Cr species toward durable seawater oxidation

Electrocatalytic H2 production from seawater, recognized as a promising technology utilizing offshore renewables, faces challenges from chloride-induced reactions and corrosion. Here, We introduce a catalytic surface where OH- dominates over Cl- in adsorption and activation, which is crucial for O2 production. Our NiFe-based anode, enhanced by nearby Cr sites, achieves low overpotentials and selective alkaline seawater oxidation. It outperforms the RuO2 counterpart in terms of lifespan in scaled-up stacks, maintaining stability for over 2500 h in three-electrode tests. Ex situ/in situ analyses reveal that Cr(III) sites enrich OH-, while Cl- is repelled by Cr(VI) sites, both of which are well-dispersed and close to NiFe, enhancing charge transfer and overall electrode performance. Such multiple effects fundamentally boost the activity, selectively, and chemical stability of the NiFe-based electrode. This development marks a significant advance in creating durable, noble-metal-free electrodes for alkaline seawater electrolysis, highlighting the importance of well-distributed catalytic sites.

Multicomponent nickel-molybdenum-tungsten-based nanorods for stable and efficient alkaline seawater splitting

The electrolysis of seawater for hydrogen production holds promise as a sustainable technology for energy generation. Developing water-splitting catalysts with low overpotential and stable operation in seawater is essential. In this study, we employed a hydrothermal method to synthesize NiMoWOX microrods (NiMoWOX@NF). Subsequently, an annealing process yielded a composite N-doped carbon-coated Ni3N/MoO2/WO2 nanorods (NC@Ni3N/MoO2/WO2@NF), preserving the ultrahigh-specific surface area of the original structure. A two-electrode electrolytic cell was assembled using NC@Ni3N/MoO2/WO2@NF as the cathode and NiMoWOX@NF as the anode, demonstrating exceptional performance in seawater splitting. The cell operated at a voltage of 1.51 V with a current density of 100 mA·cm-2 in an alkaline seawater solution. Furthermore, the NC@Ni3N/MoO2/WO2@NF || NiMoWOX@NF electrolytic cell exhibited remarkable stability, running continuously for over 120 h at a current of 1100 mA·cm-2 without any observable delay. These experimental results are corroborated by density functional theory calculations. The NC@Ni3N/MoO2/WO2@NF || NiMoWOX@NF electrolyzer emerges as a promising option for industrial-scale hydrogen production through seawater electrolysis.

Investigating the Potential Use of Ni-Mn-Co (NMC) Battery Materials as Electrocatalysts for Electrochemical Water Splitting

The imminent generation of significant amounts of Li ion battery waste is of concern due to potential detrimental environmental impacts. However, this also poses an opportunity to recycle valuable battery materials for later use. One underexplored area is using commonly employed cathode materials such as nickel, manganese cobalt (NMC) oxide as an electrocatalyst for water splitting reactions. In this work we explore the possibility of using NMC materials of different metallic ratios (NMC 622 and 811) as oxygen evolution and hydrogen evolution catalysts under alkaline conditions. We show that both materials are excellent oxygen evolution reaction (OER) electrocatalysts but perform poorly for the hydrogen evolution reaction. NMC 622 demonstrates the better OER activity with an overpotential of only 280 mV to pass 100 mA cm-2 and a low tafel slope of 42 mV dec-1. The material can also pass high current densities of 150 mA cm-2 for 24 h while also being tolerant to extensive potential cycling indicating suitability for direct integration with renewable energy inputs. This work demonstrates that NMC cathode materials if recovered from Li ion batteries are suitable OER electrocatalysts.

Interface Engineering Induced Multi-Scale Self-Assembly NiFe-LDH Heterostructures for High-Performance Water Electrolysis

Confronted with the pressing issue of energy scarcity, the development of an economical and potent bifunctional catalyst is of paramount importance. We adopt an interface engineering strategy to modify the surface of NiFe-LDH nanoplates with O2 plasma treatment. This process enhances the local electric field of NiFe-LDH, resulting in the formation of a self-assembled polycrystalline nanowire array on the nanoplate surface. After O2 plasma treatment for 30 min, the NiFe-LDH-P30 not only formed a heterostructure with rough surface, but also regulated the exposure of crystal surfaces. Due to the strong interface coupling between the self-assembled 3D nanoflowers, 2D nanoplates and 1D nanowires, the NiFe-LDH-P30 exhibits an excellent structural stability. Moreover, it demonstrated exceptional HER and OER activities in alkaline condition, achieving a low overpotentials of 154 mV and 242 mV at 10 mA cm-2, respectively. Furthermore, NiFe-LDH-P30 as the dual-electrode material for the cathode and anode in the process of water splitting results in a low voltage of 1.63 V at a current density of 10 mA cm-2. Through the strategic application of interface engineering, this work has pioneered a novel approach to the creation of transition metal-based electrocatalysts, which is benefit to a range of practical energy applications.

Efficient bubble/precipitate traffic enables stable seawater reduction electrocatalysis at industrial-level current densities

Seawater electroreduction is attractive for future H2 production and intermittent energy storage, which has been hindered by aggressive Mg2+/Ca2+ precipitation at cathodes and consequent poor stability. Here we present a vital microscopic bubble/precipitate traffic system (MBPTS) by constructing honeycomb-type 3D cathodes for robust anti-precipitation seawater reduction (SR), which massively/uniformly release small-sized H2 bubbles to almost every corner of the cathode to repel Mg2+/Ca2+ precipitates without a break. Noticeably, the optimal cathode with built-in MBPTS not only enables state-of-the-art alkaline SR performance (1000-h stable operation at -1 A cm-2) but also is highly specialized in catalytically splitting natural seawater into H2 with the greatest anti-precipitation ability. Low precipitation amounts after prolonged tests under large current densities reflect genuine efficacy by our MBPTS. Additionally, a flow-type electrolyzer based on our optimal cathode stably functions at industrially-relevant 500 mA cm-2 for 150 h in natural seawater while unwaveringly sustaining near-100% H2 Faradic efficiency. Note that the estimated price (~1.8 US$/kgH2) is even cheaper than the US Department of Energy's goal price (2 US$/kgH2).

In situ self-reconstructed hierarchical bimetallic oxyhydroxide nanosheets of metallic sulfides for high-efficiency electrochemical water splitting

The advancement of economically efficient electrocatalysts for alkaline water oxidation based on transition metals is essential for hydrogen production through water electrolysis. In this investigation, a straightforward one-step solvent method was utilized to spontaneously cultivate bimetallic sulfide S-FeCo1 : 1/NIF on the surface of a nickel-iron foam (NIF). Capitalizing on the synergistic impact between the bimetallic constituents and the highly active species formed through electrochemical restructuring, S-FeCo1 : 1/NIF exhibited remarkable oxygen evolution reaction (OER) performance, requiring only a 310 mV overpotential based on 500 mA cm-2 current density. Furthermore, it exhibited stable operation at 200 mA cm-2 for 275 h. Simultaneously, the catalyst demonstrated excellent hydrogen evolution reaction (HER) and overall water-splitting capabilities. It only requires an overpotential of 191 mV and a potential of 1.81 V to drive current densities of 100 and 50 mA cm-2. Density functional theory (DFT) calculations were also employed to validate the impact of the bimetallic synergistic effect on the catalytic activity of sulfides. The results indicate that the coupling between bimetallic components effectively reduces the energy barrier required for the rate-determining step in water oxidation, enhancing the stability and activity of bimetallic sulfides. The exploration of bimetallic coupling to improve the OER performance holds theoretical significance in the rational design of advanced electrocatalysts.

Surface reconstructed Fe@C1000 for enhanced Fenton-like catalysis: Sustainable ciprofloxacin degradation and toxicity reduction

The Fe-based catalysts typically undergo severe problems such as deactivation and Fe sludge emission during the peroxymonosulfate (PMS) activation, which commonly leads to poor operation and secondary pollution. Herein, an S-doped Fe-based catalyst with a core-shell structure (Fe@CT, T = 1000°C) was synthesized, which can solve the above issues via the dynamic surface evolution during the reaction process. Specifically, the Fe0 on the surface of Fe@C1000 could be consumed rapidly, leaving numerous pores; the Fe3C from the core would subsequently migrate to the surface of Fe@C1000, replenishing the consumed active Fe species. The X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) analyses demonstrated that the reaction surface reconstructed during the PMS activation, which involved the FeIII in-situ reduction by S species as well as the depletion/replenishment of effective Fe species. The reconstructed Fe@C1000 achieved near-zero Fe sludge emission (from 0.59 to 0.08-0.23 mg L-1) during 5 cycles and enabled the dynamic evolution of dominant reactive oxygen species (ROS) from SO4·- to FeIVO, sustainably improving the oxidation capacity (80.0-92.5% in following four cycles) to ciprofloxacin (CIP) and reducing the toxicity of its intermediates. Additionally, the reconstructed Fe@C1000/PMS system exhibited robust resistance to complex water matrix. This study provides a theoretical guideline for exploring surface reconstruction on catalytic activity and broadens the application of Fe-based catalysts in the contaminants elimination.