Rubber-toughened polypropylene nanocomposite: Effect of polyethylene octene copolymer on mechanical properties and phase morphology

Synergism Effect between Nanofibrillation and Interface Tuning on the Stiffness-Toughness Balance of Rubber-Toughened Polymer Nanocomposites: A Multiscale Analysis

As the design and scalable technology development of tough, yet stiff, polymer nanocomposites receive attention in the automotive industry, fundamental understating of underlying toughening mechanisms at the nanoscale is inevitable. However, mechanical tests on rubber-toughened nanocomposites have shown that their overall fracture properties are significantly smaller than theoretical predictions. Our previous study showed that major factors in this regard are the simultaneous operation of different toughening mechanisms and the nanostructural features of the interface. As a result, it may be necessary to employ multiscale and multimechanism modeling strategies to accurately account for the contribution of each toughening mechanism. In this study, the effects of nanofibrillation (i.e., size, orientation, and dispersion) and interfacial tuning on the mechanical properties of nanofibrillated rubber-toughened nanocomposites are examined using molecular dynamics (MD) simulations. We report that by interfacial modification via grafting compatibilizer at the interface, nanofibrillated rubber-toughened polypropylene (PP) nanocomposite can achieve superior mechanical properties as a result of enhanced interfacial load transfer. Compared to pure ethylene propylene diene monomer rubber (EPDM)/PP system, an increase of 49% in energy absorbed per unit volume during fracture was achieved for 30% functionalized nanocomposites. Such an increase in energy dissipation was caused by a transition in the dominant crack propagation mechanism from interfacial slippage to crack-arresting behavior, owing to enhanced interfacial adhesion. MD simulations in conjunction with the multiscale model revealed that such a change in mechanism is caused by the formation of strong covalent bonds, interfacial friction, and the presence of a highly entangled polymeric network at the interface. Although the multiscale framework can be viewed as a road map for modeling the interface of various nanocomposite systems, the results obtained from our study may offer valuable insights for developing robust and scalable fabrication processes for nanofibrillated rubber-toughened nanocomposite structures, which pose significant technological challenges.

The role of interface on the toughening and failure mechanisms of thermoplastic nanocomposites reinforced with nanofibrillated rubber

The interface plays a crucial role in the physical and functional properties of polymer nanocomposites, yet its effects have not been fully recognized in the setting of classical continuum-based modeling. In the present study, we investigate the roles of interface and interfiber interactions on the toughening effects of rubber nanofibers embodied in thermoplastic-based materials. Emphasis is placed on establishing comprehensive theoretical and atomistic descriptions of the nanocomposite systems subjected to pull-out and uniaxial extension in the longitudinal and transverse directions. Using the framework of molecular dynamics, the annealed melt-drawn nanofibers were spontaneously formed via the proposed four-step methodology. The generated nanofibers were then crosslinked using the proposed robust topology-matching algorithm, through which the chemical reactions arising in the crosslinking were closely assimilated. The interfiber interactions were also examined with respect to separation distances and nanofiber radius via a nanofiber-pair atomistic scheme, and the obtained results were subsequently incorporated into the pull-out and uniaxial test simulations. The results indicate that the compatibilizer grafting results in enhanced interfacial shear strength by introducing extra chemical interactions at the interface. In particular, it was found that the compatibilizer restricts the formation and coalescence of nanovoids, resulting in enhanced toughening effects. Together, we have shown that the presence of a small amount of well-dispersed rubber nanofibrillar network whose surfaces are grafted with maleic anhydride compatibilizer can dramatically increase the toughness and alter the failure mechanisms of the nanocomposites without any deterioration in the stiffness, which is also consistent with the recent experimental observations in our lab. The interfacial failure mechanism was also investigated by monitoring the changes in the atomic concentration profiles, mean square displacement and fractional free volume. The results obtained may serve as a promising alternative for the continuum-based modeling and analysis of interfaces.

Foams with Enhanced Ductility and Impact Behavior Based on Polypropylene Composites

In this work, formulations based on composites of a linear polypropylene (L-PP), a long-chain branched polypropylene (LCB-PP), a polypropylene-graft-maleic anhydride (PP-MA), a styrene-ethylene-butylene-styrene copolymer (SEBS), glass fibers (GF), and halloysite nanotubes (HNT-QM) have been foamed by using the improved compression molding route (ICM), obtaining relative densities of about 0.62. The combination of the inclusion of elastomer and rigid phases with the use of the LCB-PP led to foams with a better cellular structure, an improved ductility, and considerable values of the elastic modulus. Consequently, the produced foams presented simultaneously an excellent impact performance and a high stiffness with respect to their corresponding solid counterparts.

Effect of Mold Temperature on the Impact Behavior and Morphology of Injection Molded Foams Based on Polypropylene Polyethylene⁻Octene Copolymer Blends

In this work, an isotactic polypropylene (PP) and a polyethylene–octene copolymer (POE) have been blended and injection-molded, obtaining solids and foamed samples with a relative density of 0.76. Different mold temperature and injection temperature were used. The Izod impact strength was measured. For solids, higher mold temperature increased the impact resistance, whereas in foams, the opposite trend was observed. In order to understand the reasons of this behavior, the morphology of the elastomeric phase, the crystalline morphology and the cellular structure have been studied. The presence of the elastomer near the skin in the case of high mold temperature can explain the improvement produced with a high mold temperature in solids. For foams, aspects as the elastomer coarsening in the core of the sample or the presence of a thicker solid skin are the critical parameters that justify the improved behavior of the materials produced with a lower mold temperature.

Isothermal and Non-Isothermal Crystallization Studies of Long Chain Branched Polypropylene Containing Poly(ethylene-co-octene) under Quiescent and Shear Conditions

Isothermal and non-isothermal crystallization behaviours of the blends of long chain branched polypropylene (LCB PP) and poly(ethylene-co-octene) (PEOc) with different weight ratios were studied under quiescent and shear flow using polarized optical microscopy (POM), differential scanning calorimetry (DSC), and rheological measurements. Experimental results showed that the crystallization of the LCB PP/PEOc blends were significantly accelerated due to the existence of the long chain branches (LCBs), the blends being able to rapidly crystallize even at 146 °C. The addition of PEOc that acts as a nucleating agent, could also increase the crystallization rate of LCB PP. However, the crystallization rate of LCB PP was reduced when the PEOc concentration was more than 60 wt %, showing a retarded crystallization growth mechanism. The morphology of the binary blend was changed from a sea-island structure to a co-continuous phase structure when the PEOc concentration was increased from 40 to 60 wt %. In comparison with linear isotactic iPP/PEOc, the interfacial tension between LCB PP and PEOc was increased. In addition, flow-induced crystallization of LCB PP/PEOc blends was observed. Possible crystallization mechanisms for both LCB PP/PEOc and iPP/PEOc blends were proposed.

Rheological and morphological behaviors of polyamide 6/acrylonitrile–butadiene–styrene/nanoclay nanocomposites

In this study, the effect of nanoclay on the rheological and morphological properties of polyamide 6 (PA6)/acrylonitrile–butadiene–styrene (ABS) blends was investigated. The scanning electron microscopy micrographs showed that with increment in the nanoclay content, the dispersed phase droplets size and their polydispersity index decreased, and the finer and more uniform dispersed phase was obtained. The transmission electron microscopy micrographs of nanocomposites indicated well-dispersed nanoclay tactoids in the polymer matrix produced by exfoliation of the nanoclay in the polymeric blends. Dynamic strain sweep experiments showed that the extent of the linear viscoelastic region is sensitive to the nanoclay content and compatibilizer. With increasing nanoclay content in the blend, the extent of the linear viscoelastic region decreased. On the other hand, the rheological measurements revealed that the nanoclay content has a significant effect on the moduli and complex viscosity of the blends. These results have indicated that with increasing nanoclay content the storage modulus ( G′), loss modulus ( G′′) and complex viscosity ( η*) increased. In addition, the results of creep experiments revealed that with the addition of compatibilizer (polyethylene octene elastomer grafted with maleic anhydride) and nanoclay to PA6/ABS blends, creep and recovery strain, over time, decreased remarkably and the recovery percentage increased. It was concluded that there is a good conformity between the results obtained from morphological and rheological investigations.