Non-isocyanate Polyurethanes from 1,1'-Carbonyldiimidazole: A Polycondensation Approach

1,1'-Carbonyldiimidazole (CDI) provides a platform to generate high molecular weight polyurethanes from industrially relevant diols and diamines. CDI, which is described in the literature for its use in amidation and functionalization reactions, enables the production of well-defined and stable polyurethane precursors, thus eliminating the need for isocyanates. Herein, the functionalization of 1,4-butanediol with CDI yields an electrophilic biscarbamate, bis-carbonylimidazolide (BCI), which is suitable for further step-growth polymerization in the presence of amines. Elevated reaction temperatures enable the solvent-, catalyst-, and isocyanate-free polycondensation reaction between the BCI monomer and various diamines. The thermoplastic polyurethanes produced from this reaction demonstrate high thermal stability, tunable glass transition temperatures based on incorporation of flexible polyether segments, and mechanically ductile thin films. CDI functionalized diols will allow the preparation of diverse polyurethanes without the use of isocyanate-containing monomers.

Biodegradable Polyurethanes Based on Castor Oil and Poly (3-hydroxybutyrate)

Biodegradable polyurethanes (PUs) were produced from castor oil (CO) and poly (3-hydroxybutyrate) diol (PHBD) using hexamethylene diisocyanate as a crosslinking agent. PHBDs of different molecular weights were synthesized through transesterification of bacterial PHB and ethylene glycol by changing the reaction time. The synthesized PHBDs were characterized in terms of Fourier transform infrared and proton nuclear magnetic resonance spectroscopy. A series of PUs at different NCO/OH and CO/PHBD ratios were prepared. The resulting CO/PHBD-based PUs were then characterized in terms of mechanical and thermal properties. Increasing PHBD content significantly increased the tensile strength of CO/PHBD-based PUs by 300% compared to neat CO-based PU. CO/PHBD-based PUs synthetized from short chain PHBD exhibited higher tensile strength compared to those produced from long chain PHBD. As revealed by scanning electron microscopy analysis, such improvement in stiffness of the resulting PUs is due to the good compatibility between CO and PHBD. Increasing PHBD content also increased the crystallinity of the resulting PUs. In addition, higher degradation rates were obtained for CO/PHBD-based PUs synthetized from long chain PHBD compared to neat CO PU and PUs produced from short chain PHBD.

Polyurethane Foams: Past, Present, and Future

Polymeric foams can be found virtually everywhere due to their advantageous properties compared with counterparts materials. Possibly the most important class of polymeric foams are polyurethane foams (PUFs), as their low density and thermal conductivity combined with their interesting mechanical properties make them excellent thermal and sound insulators, as well as structural and comfort materials. Despite the broad range of applications, the production of PUFs is still highly petroleum-dependent, so this industry must adapt to ever more strict regulations and rigorous consumers. In that sense, the well-established raw materials and process technologies can face a turning point in the near future, due to the need of using renewable raw materials and new process technologies, such as three-dimensional (3D) printing. In this work, the fundamental aspects of the production of PUFs are reviewed, the new challenges that the PUFs industry are expected to confront regarding process methodologies in the near future are outlined, and some alternatives are also presented. Then, the strategies for the improvement of PUFs sustainability, including recycling, and the enhancement of their properties are discussed.

Effect of unrefined crude glycerol composition on the properties of polyurethane foams

The aim of this study is to evaluate the possibility of using unrefined crude glycerol (CG), a byproduct of the biodiesel industry, in the production of polyurethane foams. In order to assess the suitability of this raw material for the production of polyurethane foams, two samples of crude glycerol with different compositions in glycerol, fatty acids, and methyl esters were used directly, without any pretreatment or purification. Additionally, one of these samples was also submitted to a pre-treatment step in order to evaluate the advantage of purifying the raw material and, for comparison, pure glycerol was also used to prepare polyurethane foams. Both chemical and structural characterizations of the produced foams, as well as the thermomechanical properties determined, showed that unrefined crude glycerol is a suitable ecopolyol for the production of polyurethane foams. Although the presence of fatty acids and esters affects their mechanical performance, this issue can be explored to tune the properties of the ensuing polyurethane foams. Furthermore, the evaluation of the impact of using unrefined CG on the sustainability of polyurethane foams production yielded promising results.