Development of a chitosan-based adhesive. Application to wood bonding

Bio-Based Adhesives Formulated from Tannic Acid, Chitosan, and Shellac for Packaging Materials

The aim of this study was to develop bio-based adhesives that can be used for various packaging papers. In addition to commercial paper samples, papers produced from harmful plant species in Europe, such as Japanese Knotweed and Canadian Goldenrod, were used. In this research, methods were developed to produce bio-based adhesive solutions in combinations of tannic acid, chitosan, and shellac. The results showed that the viscosity and adhesive strength of the adhesives were best in solutions with added tannic acid and shellac. The tensile strength with adhesives of tannic acid and chitosan was 30% better than with commercial adhesives and 23% for combinations of shellac and chitosan. For paper from Japanese Knotweed and Canadian Goldenrod, the most durable adhesive was pure shellac. Because the surface morphology of the invasive plant papers was more open and had numerous pores compared to the commercial papers, the adhesives penetrated the paper structure and filled the voids. There was less adhesive on the surface and the commercial papers achieved better adhesive properties. As expected, the bio-based adhesives also showed an increase in peel strength and exhibited favorable thermal stability. In summary, these physical properties support the use of bio-based adhesives use in different packaging applications.

Epsilon poly-L-lysine as a novel antifungal agent for sustainable wood protection

There has been a growing interest in seeking natural and biobased preservatives to prevent the wood from deteriorating during its service life, thereby prolonging carbon storage in buildings. This study aims to assess the in vitro and in vivo antifungal properties of epsilon poly-L-lysine (EPL), a secondary metabolite from Actinomyces, against four common wood-inhabiting fungi, including two brown-rot fungi, Gloeophyllum trabeum (GT) and Rhodonia placenta (RP), and two white-rot fungi, Trametes versicolor (TV) and Irpex lacteus (IL), which has rarely been reported. Our results indicate that these fungi responded differently due to EPL treatment. From the in vitro study, the minimal inhibitory concentration of EPL against GT, TV, and IL was determined to be 3 mg/ml, while that of RP was 5 mg/ml. EPL treatment also affects the morphology of fungal hyphae, changing from a smooth surface with a tubular structure to twisted and deformed shapes. Upon EPL treatment with wood samples (in vivo), it was found that EPL could possibly form hydrogen bonds with the hydroxy groups in wood and was uniformly distributed across the transverse section of the wood samples, as indicated by Fourier transform infrared spectroscopy and fluorescence microscopy analyses, respectively. Compared with control wood samples with a mass loss of over 15% across different fungi, wood samples treated with 1% EPL showed negligible or very low (<8%) mass loss. In addition, the thermal stability of EPL-treated wood was also improved by 50%. This study suggests that EPL could be a promising alternative to traditional metallic-based wood preservatives.

Correlations between rheological and mechanical properties of fructo-polysaccharides extracted from Ornithogalum billardieri as biobased adhesive for biomedical applications

Polysaccharides are extracted from Ornithogalum by maceration using different ultrasound (US) treatment times (0%US, 50%US, 100%US), and under optimized extraction conditions (OP%US). The total carbohydrates content (TCC) and proteins content of the extracts were determined. Data show that the extraction parameters significantly influence the extracts composition. Rheological measurements allowed determining the liquid, intermediate and gel states of the extract's solutions. The adhesion strength of the solutions was evaluated on paper and polylactide (PLA) substrates to evaluate their potential as environmentally friendly adhesive. OP%US presents the highest adhesion strength (1418.3 kPa) on paper, and is further tested on pork skin substrates. The adhesion strength is higher on skin/paper (870 kPa) than on skin/skin (411 kPa) substrate due to the capillary force of paper which allows penetration of adhesive into the micropores of paper. The correlation between rheological properties and adhesion strength indicates that the adhesion strength strongly depends on the state of adhesives and the substrate type. SEM analyses show that higher adhesion strength (intermediate and gel states) involves both cohesive and adhesive failure, whereas only adhesive failure is observed in liquid state on PLA substrates. Therefore, these polysaccharides extracts could be very promising as tissue adhesive in medical applications.

Evaluation of Functional Features of Lignocellulosic Particle Composites Containing Biopolymer Binders

In this research, the assessment of the impact of natural biopolymer binders on selected mechanical and physical properties of lignocellulosic composites manufactured with different resination (12%, 15%, 20%). Different mechanical and physical properties were determined: modulus of rupture, modulus of elasticity, internal bonding strength, thickness swelling, water absorption, contact angle, and density profile. Moreover, thermal properties such as thermogravimetric analysis and differential scanning calorimetry were studied for the polymers. The results showed significant improvement of characterized features of the composites produced using biopolymers. However, the rise of the properties was visible when the binder content raised from 12% to 15%. Further increase of biopolymer binder did not imply a considerable change. The most promising biopolymer within the tested ones seems to be polycaprolactone (PCL).

Optimization of Chitosan Properties with the Aim of a Water Resistant Adhesive Development

Chitosan is a bio-sourced polysaccharide widely used in different fields from health to wastewater treatment through food supplements. Another important use of this polymer is adhesion. Indeed, the current demand to replace non-natural and hazardous polymers by greener ones is well present in the adhesive field and open good opportunities for chitosan and its derivatives. However, chitosan is water soluble and exhibits a poor water-resistance in the field of adhesion which reduces the possibilities of its utilization within the paste field. This review focuses on exploration of different ways available to modify the chitosan and transform it into a water-resistant adhesive. The first part concerns the chitosan itself and gives important information from the discovery of chitin to the pure chitosan ready to use. The second part reviews the background information relative to adhesion theories, ideal properties of adhesives and the characteristics of chitosan as an adhesive. The last part focuses on exploration of the possible modification of chitosan to make it a water-resistant chemical adhesive.

Green Wood Adhesives from One-Pot Coacervation of Folic Acid and Branched Poly(ethylene imine)

Adhesives are extensively used in furniture manufacture, and most currently utilized furniture glues are formaldehyde-based chemicals, which emit formaldehyde throughout the entire life of the furniture. With increasing concerns about formaldehyde emission effects on human health, formaldehyde-free and environmentally friendly wood adhesives from bio-based resources are highly desired. In this study, we developed an eco-friendly, high-strength, and water-based wood adhesive from one-pot coacervation of the hierarchical self-assembly of folic acid (FA, a biomolecule, vitamin B9) with a commercially available biocompatible polymer-branched poly(ethylene imine) (b-PEI). The coacervation is caused by multiple hydrogen bonds between b-PEI and the stacks of FA quartets, which demonstrates a continuous robust 3D network, thus realizing adhesion and cohesion behaviors. This coacervate has the strongest adhesion toward wood compared with other substrates. The long-lasting shear bonding strength is up to 3.68 MPa, which is much higher than that of commercial super glue, but without releasing any toxic components. Since all the fabrication and application processes are under ambient conditions without any heating and high-pressure procedures, this work provides a facile yet powerful strategy to develop formaldehyde-free, eco-friendly, and high-performance bio-based waterborne adhesives for wood bonding.

Cross-Linked Chitosan as an Eco-Friendly Binder for High-Performance Wood-Based Fiberboard

High-performance wood-based fiberboards with high strength and dimensional stability were fabricated by hot-pressing method using 2,5-dimethoxy-2,5-dihydrofuran (DHF) cross-linked chitosan (CS) as an eco-friendly binder. The effects of cross-linked chitosan on the mechanical properties and dimensional stability of wood-based fiberboards were investigated. It is evident that cross-linked chitosan addition was effective in improving mechanical properties and dimensional stability of wood-based fiberboards. The prepared wood-based fiberboard bonded by DHF cross-linked CS displayed optimum modulus of rupture (MOR) of 42.1 MPa, modulus of elasticity (MOE) of 3986.0 MPa, internal bonding (IB) strength of 1.4 MPa, and thickness swelling (TS) value of 16.3%. The improvement of physical and mechanical properties of wood-based fiberboards could be attributed to the amide linkages and hydrogen bonds between wood fibers and cross-linked chitosan. The high-performance wood-based fiberboards fabricated in this study may be a promising candidate for eco-friendly wood-based composites.

Chitosan-Based Adhesive: Optimization of Tensile Shear Strength in Dry and Wet Conditions

Commercial adhesives present a high bond strength and water resistance, but they are considered non-healthier products. Chitosan can be considered as an interesting biosourced and biodegradable alternative, despite its low water resistance. Here, its wood bonding implementation and its tensile shear strength in dry and wet conditions were investigated depending on its structural characteristics. Firstly, the spread rate, open assembly time, drying pressure, drying temperature, and drying time have been determined for two chitosans of European pine double lap specimens. An adhesive solution spread rate of 1000 g·m−2, an open assembly time of 10 min, and a pressure temperature of 55 °C for 105 min led to a bond strength of 2.82 MPa. Secondly, a comparison between a high molecular weight/low deacetylation degree chitosan and a lower molecular weight/higher deacetylation degree chitosan was conducted. Tests were conducted with beech simple lap specimens in accordance with the implementation conditions and the conditioning treatments in wet and dry environments required for thermoplastic wood adhesive standards used in non-structural applications (EN 204 and EN 205). The results clearly revealed the dependence of adhesive properties and water resistance on the structural features of chitosans (molecular weight and deacetylation degree), explaining the heterogeneity of results published notably in this field.

Low-Density Cardoon (Cynara cardunculus L.) Particleboards Bound with Potato Starch-Based Adhesive

In the present work, and for the first time, totally biosourced low-density particleboards were produced using cardoon particles (a no added value by-product from the Portuguese cheese making industry), bound with a potato starch adhesive. Different starch/cardoon ratios (0.6, 0.8, 1 and 1.2) were tested and the effect of different bio-based additives (chitosan, wood fiber and glycerol) on the performance of the adhesive system was evaluated. The best result was obtained for a formulation with a starch/cardoon mass ratio of 0.8, a chitosan/starch mass ratio of 0.05 and a water/starch mass ratio of 1.75. The particleboards produced had a density of 323 kg·m⁻³, internal bond strength of 0.35 N·mm⁻² and thickness swelling of 15.2%. The values of density and internal bond strength meet the standard requirements of general-purpose lightweight boards for use in dry conditions according to CEN/TS 16368 specification. Moreover, the susceptibility of the formulations with best results was established against subterranean termites and one decay fungi.

Preparation and characterization of high-strength and water resistant lignocelluloses based composites bonded by branched polyethylenimine (PEI)

High-strength and water resistant lignocelluloses based composites (LC) were fabricated using branched polyethylenimine (PEI) as the main bonding agent combined with glutaraldehyde cross-linking reaction and grinding pre-treatment. Physical and mechanical properties of different composites prepared were measured and investigated. It is evident that PEI was efficient in endowing LC with high strength and excellent water resistance. The obtained physical and mechanical properties of LC were complied with the requirement of the Chinese national standard for medium-density fiberboard (MDF). Most notably, the glutaraldehyde cross-linking and grinding pre-treatment could further improve these properties. When 5% PEI and 2.5% glutaraldehyde were incorporated, together with 2-hour grinding treatment, the LC prepared exhibited the optimum modulus of rupture (MOR) 58.1 MPa, modulus of elasticity (MOE) 5077 MPa, internal bonding strength (IB) 2.14 MPa, and thickness swell (TS) 30.2%. The excellent properties obtained could be attributed to the cross-linking effect and Schiff's base addition reaction among lignocelluloses, PEI and glutaraldehyde, which were confirmed by the Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS) analysis. The high-strength LC prepared in this study is expected to be used as load-bearing material in structural application.

Alkyl-Chitosan-Based Adhesive: Water Resistance Improvement

A chemical modification by grafting alkyl chains using an octanal (C8) on chitosan was conducted with the aim to improve its water resistance for bonding applications. The chemical structure of the modified polymers was determined by NMR analyses revealing two alkylation degrees (10 and 15%). In this study, the flow properties of alkyl-chitosans were also evaluated. An increase in the viscosity was observed in alkyl-chitosan solutions compared with solutions of the same concentration based on native chitosan. Moreover, the evaluation of the adhesive strength (bond strength and shear stress) of both native and alkyl-chitosans was performed on two different double-lap adherends (aluminum and wood). Alkyl-chitosans (10 and 15%) maintain sufficient adhesive properties on wood and exhibit better water resistance compared to native chitosan.

Modification of Chitosan for the Generation of Functional Derivatives

Today, chitosan (CS) is probably considered as a biofunctional polysaccharide with the most notable growth and potential for applications in various fields. The progress in chitin chemistry and the need to replace additives and non-natural polymers with functional natural-based polymers have opened many new opportunities for CS and its derivatives. Thanks to the specific reactive groups of CS and easy chemical modifications, a wide range of physico-chemical and biological properties can be obtained from this ubiquitous polysaccharide that is composed of β-(1,4)-2-acetamido-2-deoxy-d-glucose repeating units. This review is presented to share insights into multiple native/modified CSs and chitooligosaccharides (COS) associated with their functional properties. An overview will be given on bioadhesive applications, antimicrobial activities, adsorption, and chelation in the wine industry, as well as developments in medical fields or biodegradability.

Lignocellulose-Chitosan-Multiwalled Carbon Nanotube Composites with Improved Mechanical Strength, Dimensional Stability and Fire Retardancy

A novel composite composed of lignocellulose (LC), glutaraldehyde crosslinked chitosan (GC) and multiwalled carbon nanotube (MWCNT) was fabricated by the hot-pressing process. The effect of the additional GC and MWCNT on the mechanical strength, dimensional stability and fire retardancy of lignocellulose composites was investigated. The results showed that LC/GC/MWCNT composite exhibited the maximum modulus of rupture (MOR) of 35.3 MPa, modulus of elasticity (MOE) of 2789.1 MPa and internal bonding (IB) strength of 1.2 MPa. Meanwhile, the LC/GC/MWCNT composite displayed improved dimensional stability with a thickness swelling (TS) value of 22.4%. Besides, the LC/GC/MWCNT composite exhibited improved fire retardancy with a limiting oxygen index of 29.0%. The peak heat release rate, the total heat release, the total smoke production and the maximum smoke production ratio of LC/GC/MWCNT composite decreased by 15.9%, 10.7%, 45.5% and 20.7% compared with those of LC composite, respectively. Therefore, the LC/GC/MWCNT composite may be a promising candidate for green wood based composites.

Development of sustainable bio-adhesives for engineered wood panels – A Review

Stricter legislation on formaldehyde emissions as well as growing consumer interest in sustainable raw materials and products are the main driving factors behind research on bio-based adhesives, as alternatives to amino-based ones, for wood panels.

Oxidized Xanthan Gum and Chitosan as Natural Adhesives for Cork

Natural cork stopper manufacturing produces a significant amount of cork waste, which is granulated and combined with synthetic glues for use in a wide range of applications. There is a high demand for using biosourced polymers in these composite materials. In this study, xanthan gum (XG) and chitosan (CS) were investigated as possible natural binders for cork. Xanthan gum was oxidized at two different aldehyde contents as a strategy to improve its water resistance. This modification was studied in detail by ¹H and ¹³C nuclear magnetic resonance (NMR), and the degree of oxidation was determined by the hydroxylamine hydrochloride titration method. The performance of the adhesives was studied by tensile tests and total soluble matter (TSM) determinations. Xanthan gum showed no water resistance, contrary to oxidized xanthan gum and chitosan. It is hypothesized that the good performance of oxidized xanthan gum is due to the reaction of aldehyde groups—formed in the oxidation process—with hydroxyl groups on the cork surface during the high temperature drying. Combining oxidized xanthan gum with chitosan did not yield significant improvements.