Sustainable rubbers and rubber additives

Soft Wearable Piezoresistive Sensors Based on Natural Rubber Fabricated with a Customized Vat-Based Additive Manufacturing Process

Piezoresistive sensors for monitoring human motions are essential for the prevention and treatment of injury. Natural rubber is a material of renewable origin that can be used for the development of soft wearable sensors. In this study, natural rubber was combined with acetylene black to develop a soft piezoresistive sensing composite for monitoring the motion of human joints. An additive manufacturing technique based on stereolithography was used, and it was seen that the sensors produced with the method could detect even small strains (<10%) successfully. With the same sensor composite fabricated by mold casting, it was not possible to detect low strains reliably. TEM microscopy revealed that the distribution of the filler was not homogeneous for the cast samples, suggesting a directionality of the conductive filler network. For the sensors fabricated through the stereolithography-based method, a homogeneous distribution could be achieved. Based on mechano-electrical characterization, it was seen that the samples produced with AM combined the ability to endure large elongations with a monotonic sensor response. Under dynamic conditions, the sensor response of the samples produced by 3D printing showed lower drift and lower signal relaxation. The piezoresistive sensors were examined for monitoring the motion of the human finger joints. By increasing the bending angle of the sensor, it was possible to increase the sensitivity of the response. With the renewable origin of natural rubber and manufacturing method, the featured sensors can expand the applicability of soft flexible electronics in biomedical applications and devices.

Biobased Transesterification Vitrimers

The rapid increase in the use of plastics and the related sustainability issues, including the depletion of global petroleum reserves, have rightly sparked interest in the use of biobased polymer feedstocks. Thermosets cannot be remolded, processed, or recycled, and hence cannot be reused because of their permanent molecular architecture. Vitrimers have emerged as a novel polymer family capable of bridging the difference between thermoplastic and thermosets. Vitrimers enable unique recycling strategies, however, it is still important to understand where the raw material feedstocks originate from. Transesterification vitrimers derived from renewable resources are a massive opportunity, however, limited research has been conducted in this specific family of vitrimers. This review article provides a comprehensive overview of transesterification vitrimers produced from biobased monomers. The focus is on the biomass structural suitability with dynamic covalent chemistry, as well as the viability of the synthetic methods.

Recent development of biodegradable synthetic rubbers and bio-based rubbers using sustainable materials from biological sources

Rubber is an amorphous hyperelastic polymer which is widely used in this modern era. Natural rubber is considered the ultimate rubber in terms of mechanical performance, but over the years, some limitations and challenges in natural rubber cultivation that could result in serious shortages in the supply chain had been identified. Since then, the search for alternatives including new natural and synthetic rubbers has been rather intense. The initiative to explore new sources of natural rubber which started during the 1940s has been reignited recently due to the increasing demand for natural rubber. The commercialization of natural rubber from the Parthenium argentatum and Taraxacum kok-saghyz species, with the cooperation from rubber product manufacturing companies, has somewhat improved the sustainability of the natural rubber supply chain. Meanwhile, the high demand for synthetic rubber drastically increases the rate of depletion of fossil fuels and amplifies the adverse environmental effect of overexploitation of fossil fuels. Moreover, rubber and plastic products disposal have been a major issue for many decades, causing environmental pollution and the expansion of landfills. Sustainable synthetic rubber products could be realized through the incorporation of materials from biological sources. They are renewable, low cost, and most importantly, biodegradable in nature. In this review, brief introduction to natural and synthetic rubbers, challenges in the rubber industry, alternatives to conventional natural rubber, and recent advances in biodegradable and/or bio-based synthetic rubbers are discussed. The effect of incorporating various types of biologically sourced materials in the synthetic rubbers are also elaborated in detail.

Rubber Antioxidants and Their Transformation Products: Environmental Occurrence and Potential Impact

Antioxidants are prevalently used during rubber production to improve rubber performance, delay aging, and extend service life. However, recent studies have revealed that their transformation products (TPs) could adversely affect environmental organisms and even lead to environmental events, which led to great public concern about environmental occurrence and potential impacts of rubber antioxidants and their TPs. In this review, we first summarize the category and application of rubber antioxidants in the world, and then demonstrate the formation mechanism of their TPs in the environment, emphasizing their influence on the ozone oxidative degradation. The potential toxic effects of antioxidants and their TPs are further reviewed to improve understanding of their biological health impact and environmental risks. Finally, the environmental occurrences of antioxidants and their TPs are summarized and their environmental impacts are demonstrated based on the recent studies. Due to the currently limited understanding on the toxic and biological effects of these compounds, further studies are required in order to better assess various TPs of these antioxidants and their environmental impact. To our knowledge, this is the first review on antioxidants and their TPs in the environment, which may elevate the environmental risk awareness of rubber products and their TPs in the near future.

Enhanced physicomechanical performance of nitrile rubber composites by utilizing eco‐friendly natural oil as a plasticizer

Petroleum oil derivatives have been used as a primary plasticizer in rubber compounding for tire applications. Due to the toxicity of petroleum oil derivatives, much attention has been paid to substituting them with renewable sources, aiming to produce more environmentally friendly rubber formulations. Although it harms the environment, it is also a nonrenewable resource that necessarily needs to be replaced. The present work aims to study the effects of vegetable and fruit oils as eco‐friendly processing oils for rubber products. The nitrile rubber (NBR) compounding contains a specific amount of vegetable‐based oil, linseed oil (LO), fruit‐based oil, Citrus volkameriana (CV), as alternatives to petroleum‐based oil, and dioctyl phthalate (DOP). The performance of NBR composites containing different processing aids was evaluated regarding the compounds' rheological, mechanical, and aging properties. To sum up, the study showed that substituting petroleum‐based oil with natural oil could substantially enhance the mechanical properties besides the other advantages such as decreased compound cost and increased cure rate.

Styrene-Free Bio-Based Thermosetting Resins with Tunable Properties Starting from Vegetable Oils and Terpenes

The substitution of fossil-based monomers in the thermosetting formulations is a fundamental issue to face the environmental concerns related to the use of traditional resins. In this paper, styrene-free thermosetting resins were prepared to start from vegetable oils with different compositions and unsaturation degrees, namely soybean, hempseed, and linseed oils. Using terpenic comonomers such as limonene and β-myrcene allows one to prepare thermosets avoiding the traditional fossil-based diluents such as styrene, thus obtaining an outstanding gain in terms of both environmental and safety concerns. Furthermore, the materials obtained reveal tunable physical properties upon the proper choice of the monomers, with glass transition temperature ranging from 40 to 80 °C and Young's modulus ranging from 200 to 1800 MPa. The possibility of preparing composite materials starting from the resins prepared in this way and natural fibres has also been explored due to the potential applications of bio-based composites in several industrial sectors.

Recent Advances in Development of Waste-Based Polymer Materials: A Review

Limited petroleum sources, suitable law regulations, and higher awareness within society has caused sustainable development of manufacturing and recycling of polymer blends and composites to be gaining increasing attention. This work aims to report recent advances in the manufacturing of environmentally friendly and low-cost polymer materials based on post-production and post-consumer wastes. Sustainable development of three groups of materials: wood polymer composites, polyurethane foams, and rubber recycling products were comprehensively described. Special attention was focused on examples of industrially applicable technologies developed in Poland over the last five years. Moreover, current trends and limitations in the future “green” development of waste-based polymer materials were also discussed.

WASTE MORINGA OLEIFERA GUM AS A MULTIFUNCTIONAL ADDITIVE FOR UNFILLED SBR COMPOUND

A natural waste (gum) of the drumstick tree, Moringa oleifera, was used for the first time as a sustainable multifunctional additive in an SBR compound. Improved cure rate with lower optimum cure time was obtained by using the gum as an accelerator activator. Tack strength of the M. oleifera gum–SBR compound was superior to both the control and the compound containing commercial phenol–formaldehyde resin at 5 parts per hundred of rubber loading. At different loadings, the gum acted as a plasticizer for the rubber and augmented processing by reducing the viscosity of the compound. The glass transition temperature of the compounds decreased by 2 °C compared with the pristine SBR. Moringa oleifera gum at any loading reduced the die swell of SBR. This study has relevance because the rubber industry is looking for feasible sustainable additives as alternatives to existing petroleum-based compounding ingredients.

Recent Developments in Nanocellulose-Reinforced Rubber Matrix Composites: A Review

Research and development of nanocellulose and nanocellulose-reinforced composite materials have garnered substantial interest in recent years. This is greatly attributed to its unique functionalities and properties, such as being renewable, sustainable, possessing high mechanical strengths, having low weight and cost. This review aims to highlight recent developments in incorporating nanocellulose into rubber matrices as a reinforcing filler material. It encompasses an introduction to natural and synthetic rubbers as a commodity at large and conventional fillers used today in rubber processing, such as carbon black and silica. Subsequently, different types of nanocellulose would be addressed, including its common sources, dimensions, and mechanical properties, followed by recent isolation techniques of nanocellulose from its resource and application in rubber reinforcement. The review also gathers recent studies and qualitative findings on the incorporation of a myriad of nanocellulose variants into various types of rubber matrices with the main goal of enhancing its mechanical integrity and potentially phasing out conventional rubber fillers. The mechanism of reinforcement and mechanical behaviors of these nanocomposites are highlighted. This article concludes with potential industrial applications of nanocellulose-reinforced rubber composites and the way forward with this technology.

Magnetorheological Elastomers: Fabrication, Characteristics, and Applications

Magnetorheological (MR) elastomers become one of the most powerful smart and advanced materials that can be tuned reversibly, finely, and quickly in terms of their mechanical and viscoelastic properties by an input magnetic field. They are composite materials in which magnetizable particles are dispersed in solid base elastomers. Their distinctive behaviors are relying on the type and size of dispersed magnetic particles, the type of elastomer matrix, and the type of non-magnetic fillers such as plasticizer, carbon black, and crosslink agent. With these controllable characteristics, they can be applied to various applications such as vibration absorber, isolator, magnetoresistor, and electromagnetic wave absorption. This review provides a summary of the fabrication, properties, and applications of MR elastomers made of various elastomeric materials.

Bio-elastomer nanocomposites reinforced with surface-modified graphene oxide prepared via in situ coordination polymerization

This article proposes a method to produce bio-elastomer nanocomposites, based on polyfarnesene or polymyrcene, reinforced with surface-modified graphene oxide (GO). The surface modification is performed by grafting alkylamines (octyl-, dodecyl-, and hexadecylamine) onto the surface of GO. The successful grafting was confirmed via spectroscopic (FTIR and Raman) and X-ray diffraction techniques. The estimated grafted amines appear to be around 30 wt%, as calculated via thermogravimetric analysis, increasing the inter-planar spacing among the nanosheets as a function of alkyl length in the amine. The resulting modified GOs were then used to prepare bio-elastomer nanocomposites via in situ coordination polymerization (using a ternary neodymium-based catalytic system), acting as reinforcing additives of polymyrcene and polyfarnesene. We demonstrated that the presence of the modified GO does not affect significantly the catalytic activity, nor the microstructure-control of the catalyst, which led to high cis-1,4 content bio-elastomers (>95%). Moreover, we show via rheometry that the presence of the modified-GO expands the capacity of the elastomer to store deformation or applied stress, as well as exhibit an activation energy an order of magnitude higher.

This article proposes a method to produce bio-elastomer nanocomposites, based on polyfarnesene or polymyrcene, reinforced with surface-modified graphene oxide (GO).

Synthesis of 1,3-Butadiene and Its 2-Substituted Monomers for Synthetic Rubbers

Synthetic rubbers fabricated from 1,3-butadiene (BD) and its substituted monomers have been extensively used in tires, toughened plastics, and many other products owing to the easy polymerization/copolymerization of these monomers and the high stability of the resulting material in manufacturing operations and large-scale productions. The need for synthetic rubbers with increased environmental friendliness or endurance in harsh environments has motivated remarkable progress in the synthesis of BD and its substituted monomers in recent years. We review these developments with an emphasis on the reactive routes, the products, and the synthetic strategies with a scaling potential. We present reagents that are primarily from bio-derivatives, including ethanol, C4 alcohols, unsaturated alcohols, and tetrahydrofuran; the major products of BD and isoprene; and the by-products, activities, and selectivity of the reaction. Different catalyst systems are also compared. Further, substituted monomers with rigid, polar, or sterically repulsive groups, the purpose of which is to enhance thermal, mechanical, and interface properties, are also exhaustively reviewed. The synthetic strategies using BD and its substituted monomers have great potential to satisfy the increasing demand for better-performing synthetic rubbers at the laboratory scale; the laboratory-scale results are promising, but a big gap still exists between current progress and large scalability.

Converting natural rubber waste into ring-opening metathesis polymers with oligo-1,4-cis-isoprene sidechains

Cross-metathesis with acrylates is used as the key-step to recycle natural rubber waste.