Synthesis of a phosphorus- and nitrogen-containing flame retardant and evaluation of its application in waterborne polyurethane

A Comprehensive Review of Reactive Flame Retardants for Polyurethane Materials: Current Development and Future Opportunities in an Environmentally Friendly Direction

Polyurethanes are among the most significant types of polymers in development; these materials are used to produce construction products intended for work in various conditions. Nowadays, it is important to develop methods for fire load reduction by using new kinds of additives or monomers containing elements responsible for materials' fire resistance. Currently, additive antipyrines or reactive flame retardants can be used during polyurethane material processing. The use of additives usually leads to the migration or volatilization of the additive to the surface of the material, which causes the loss of the resistance and aesthetic values of the product. Reactive flame retardants form compounds containing special functional groups that can be chemically bonded with monomers during polymerization, which can prevent volatilization or migration to the surface of the material. In this study, reactive flame retardants are compared. Their impacts on polyurethane flame retardancy, combustion mechanism, and environment are described.

Strategy for Constructing Phosphorus-Based Flame-Retarded Polyurethane Elastomers for Advanced Performance in Long-Term

Polyurethane elastomer (PUE), which is widely used in coatings for construction, transportation, electronics, aerospace, and other fields, has excellent physical properties. However, polyurethane elastomers are flammable, which limits their daily use, so the flame retardancy of polyurethane elastomers is very important. Reactive flame retardants have the advantages of little influence on the physical properties of polymers and low tendency to migrate out. Due to the remarkable needs of non-halogenated flame retardants, phosphorus flame retardant has gradually stood out as the main alternative. In this review, we focus on the fire safety of PUE and provide a detailed overview of the current molecular design and mechanisms of reactive phosphorus-containing, as well as P-N synergistic, flame retardants in PUE. From the structural characteristics, several basic aspects of PUE are overviewed, including thermal performance, combustion performance, and mechanical properties. In addition, the perspectives on the future advancement of phosphorus-containing flame-retarded polyurethane elastomers (PUE) are also discussed. Based on the past research, this study provides prospects for the application of flame-retarded PUE in the fields of self-healing materials, bio-based materials, wearable electronic devices, and solid-state electrolytes.

Synthesis and Applications of Supramolecular Flame Retardants: A Review

The development of different efficient flame retardants (FRs) to improve the fire safety of polymers has been a hot research topic. As the concept of green sustainability has gradually been raised to the attention of the whole world, it has even dominated the research direction of all walks of life. Therefore, there is an urgent calling to explore the green and simple preparation methods of FRs. The development of supramolecular chemistry in the field of flame retardancy is expanding gradually. It is worth noting that the synthesis of supramolecular flame retardants (SFRs) based on non-covalent bonds is in line with the current concepts of environmental protection and multi-functionality. This paper introduces the types of SFRs with different dimensions. SFRs were applied to typical polymers to improve their flame retardancy. The influence on mechanical properties and other material properties under the premise of flame retardancy was also summarized.

Halogen-free instinct flame-retardant waterborne polyurethanes: composition, performance, and application

Ideal halogen-free instinct flame-retardant waterborne polyurethanes have high flame-retardant efficiency, environmental friendliness, fine compatibility, and good thermostability. Phosphorus flame-retardants are currently widely used in halogen-free instinct flame-retardant waterborne polyurethanes (HIFWPU), especially those with phosphorous-nitrogen co-structures. Phosphorous-nitrogen HIFWPU have become a hotspot because their co-structures provide higher flame-retardance as compared to waterborne polyurethanes. This review introduces three main types of HIFWPU based on composition, performance and application. HIFWPU not only have improved flame-retardance but also satisfy the various requirements for functionality. HIFWPU have been widely developed in textile, furniture, automobile, and aerospace applications.

Preparation of Flame-Retardant Polyurethane and Its Applications in the Leather Industry

As a novel polymer, polyurethane (PU) has been widely applied in leather, synthetic leather, and textiles due to its excellent overall performance. Nevertheless, conventional PU is flammable and its combustion is accompanied by severe melting and dripping, which then generates hazardous fumes and gases. This defect limits PU applications in various fields, including the leather industry. Hence, the development of environmentally friendly, flame-retardant PU is of great significance both theoretically and practically. Currently, phosphorus-nitrogen (P-N) reactive flame-retardant is a hot topic in the field of flame-retardant PU. Based on this, the preparation and flame-retardant mechanism of flame-retardant PU, as well as the current status of flame-retardant PU in the leather industry were reviewed.

Improving the flame retardancy of waterborne polyurethanes based on the synergistic effect of P-N flame retardants and a Schiff base

A novel reactive intumescent fire retardant hexa-[4-[(2-hydroxy-ethylimino)-methyl]-phenoxyl]-cyclotriphosphazene (HEPCP), containing both cyclotriphosphazene and Schiff base structures, is successfully prepared. The chemical structures of HEPCP and flame-retardant waterborne polyurethane (WPU) (FR-WPU) were characterized via³¹P, ¹H NMR and FT-IR. Thermogravimetric (TG) analysis showed that HEPCP exhibited excellent thermal stability and produced rich char residue under high temperature compared with the control sample. The Schiff base and cyclotriphosphazene had a synergistic effect on the WPU. Limiting oxygen index (LOI) values of up to 26.7% were recorded; the dripping behavior was simultaneously improved and achieved a V-1 rating in the UL-94 test by incorporating 0.5 wt% phosphorus. In contrast to the pure WPU, the peak heat release rate (pHRR) of the FR-WPU/HEPCP5 decreased by 43.8%. The char residues increased from 0.63% to 6.96%, and scanning electron microscopy (SEM) showed a relatively continuous and membranous substance, with few holes. The results of TGA-FIR, Py-GC/MS and SEM indicated that HEPCP displayed a fire-retardant mechanism in the condensed-phase. In addition, the thermomechanical behaviors and the mechanical properties indicated that both mechanical properties and T_gh increased.

A novel reactive intumescent fire retardant hexa-[4-[(2-hydroxy-ethylimino)-methyl]-phenoxyl]-cyclotriphosphazene (HEPCP), containing both cyclotriphosphazene and Schiff base structures, is successfully prepared.

Pentaerythritol: A Versatile Substrate in Organic Transformations, Centralization on the Reaction Medium

BACKGROUND

Pentaerythritol (2,2-bis (hydroxymethyl) propane-1,3-diol) as white crystalline odorless solid has been synthesized in 1891. Pentaerythritol is multifaceted species in many compounds, which are wildly utilized in medicine and industry. Also, multicomponent reactions (MCRs) play a crucial role in organic and medicinal chemistry. Hence, in these reactions, pentaerythritol is a versatile substrate for the synthesis of many polyfunctionalized products, because of the presence of the neopentane core and one hydroxyl group in each of the four terminal carbons.

OBJECTIVE

The review describes pentaerythritol multicomponent reactions in the presence of different solvents in the reaction medium to produce various compounds including pentaerythritols. This review covers the literature relevant up to 2018.

CONCLUSION

It is obvious from the provided review that a great deal of research has been done in this field, utilizing various mediums (solvent-free conditions, aqueous media, and organic solvents) for the synthesis of the products of containing pentaerythritols. This classification is based on the importance of economic and environmental friendly reactions. Due to the whole aforesaid reports, some reactions required heat for their progress, and some others were accompanied by microwave or ultrasonic waves.

The study of cationic waterborne polyurethanes modified by two different forms of polydimethylsiloxane

Two kinds of dimethylpolysiloxane, KF-6001 and X-22-176-DX, were used to modify polyurethane. The effects of KF-6001 and X-22-176-DX on the colloidal, physico-chemical and surface properties were studied for polydimethylsiloxane modified cationic waterborne polyurethanes (SiCWPUs). The chemical structures and the surface morphologies of the SiCWPUs are characterized via Fourier transform infrared spectrometry and scanning electron microscopy. The results showed that the addition of siloxane changes the structure and surface morphology of the polyurethane. The element distributions in the polymer films were tested via X-ray photoelectron spectroscopy, and the effect of the hydrophobicity of the surfaces of the polymer films of the cationic waterborne polyurethanes was demonstrated via water contact angle tests on the surfaces of the films. As the amount of siloxane added increases, the silicon content on the surfaces of the SiCPWU1 films increases from 0% to 17.92%, and the actual silicon content on the surfaces of the films was much larger than the theoretical value. Therefore, the hydrophobicity of the membrane surface increases sharply, and the contact angle increases from 63.0° to 105.3°. Dynamic mechanical analysis indicates that the introduction of polydimethylsiloxane into the cationic aqueous polyurethane chain increases microphase separation in the polymer films. Stress–strain data showed that the mechanical properties of SiCPWU1 films were better than those of SiCPWU2 films when the same amounts of PDMS were added.

Two kinds of dimethylpolysiloxane, KF-6001 and X-22-176-DX, were used to modify polyurethane.

Sustainable and tough polyurethane films with self-healability and flame retardance enabled by reversible chemistry and cyclotriphosphazene

Self-healable, flame-retardant, recyclable, and robust polyurethane films were enabled by thermally driven Diels–Alder chemistry and cyclotriphosphazene.