Recent developments in P(O/S)–N containing flame retardants

CuH-Catalyzed Reductive Coupling of Nitroarenes with Phosphine Oxides for the Direct Synthesis of Phosphamides

A CuH-catalyzed reductive coupling of nitroarenes with phosphine oxides is developed, which produces a series of phosphamides in moderate to excellent yields with good functional group tolerance. Gram-scale synthesis and late-stage modification of nitro-aromatic functional molecule niclosamide are also successfully conducted. The mechanism study shows that the nitro group is transformed after being reduced to nitroso and a nucleophilic addition procedure is involved during the reaction.

A Comprehensive Review of Reactive Flame Retardants for Polyurethane Materials: Current Development and Future Opportunities in an Environmentally Friendly Direction

Polyurethanes are among the most significant types of polymers in development; these materials are used to produce construction products intended for work in various conditions. Nowadays, it is important to develop methods for fire load reduction by using new kinds of additives or monomers containing elements responsible for materials' fire resistance. Currently, additive antipyrines or reactive flame retardants can be used during polyurethane material processing. The use of additives usually leads to the migration or volatilization of the additive to the surface of the material, which causes the loss of the resistance and aesthetic values of the product. Reactive flame retardants form compounds containing special functional groups that can be chemically bonded with monomers during polymerization, which can prevent volatilization or migration to the surface of the material. In this study, reactive flame retardants are compared. Their impacts on polyurethane flame retardancy, combustion mechanism, and environment are described.

The Covalent Linking of Organophosphorus Heterocycles to Date Palm Wood-Derived Lignin: Hunting for New Materials with Flame-Retardant Potential

Environmentally acceptable and renewably sourced flame retardants are in demand. Recent studies have shown that the incorporation of the biopolymer lignin into a polymer can improve its ability to form a char layer upon heating to a high temperature. Char layer formation is a central component of flame-retardant activity. The covalent modification of lignin is an established technique that is being applied to the development of potential flame retardants. In this study, four novel modified lignins were prepared, and their char-forming abilities were assessed using thermogravimetric analysis. The lignin was obtained from date palm wood using a butanosolv pretreatment. The removal of the majority of the ester groups from this heavily acylated lignin was achieved via alkaline hydrolysis. The subsequent modification of the lignin involved the incorporation of an azide functional group and copper-catalysed azide-alkyne cycloaddition reactions. These reactions enabled novel organophosphorus heterocycles to be linked to the lignin. Our preliminary results suggest that the modified lignins had improved char-forming activity compared to the controls. 31P and HSQC NMR and small-molecule X-ray crystallography were used to analyse the prepared compounds and lignins.

Trivinylphosphine Oxide: Synthesis, Characterization, and Polymerization Reactivity Investigated Using Single-Crystal Analysis and Density Functional Theory

Organophosphorus chemicals are versatile and important in industry. Trivinylphosphine oxide (TVPO), for example, exhibited a promising precursor as a flame-retardant additive for industrial applications. Density functional theory (DFT) simulations were used to explore the kinetic and thermodynamic chemical processes underlying the nucleophilic addition reactions of TVPO in order to better understand their polymerization mechanisms. An experimental X-ray single-crystal study of TVPO supported this work's theory based on its computed findings. TVPO was prepared using POCl3 and VMB in a temperature-dependent reaction. TVPO, the thermodynamically favourable product, is preferentially produced at low temperatures. The endothermic anionic addition polymerization reaction between TVPO and VMB begins when the reaction temperature rises. An implicit solvation model simulated TVPO and piperazine reactions in water, whereas a hybrid model modelled VMB interactions in tetrahydrofuran. The simulations showed a pseudo-Michael addition reaction mechanism with a four-membered ring transition state. The Michael addition reaction is analogous to this process.

Copper-cobalt double metal cyanides as green catalysts for phosphoramidate synthesis

Phosphoramidates are common and widespread backbones of a great variety of fine chemicals, pharmaceuticals, additives and natural products. Conventional approaches to their synthesis make use of toxic chlorinated reagents and intermediates, which are sought to be avoided at an industrial scale. Here we report the coupling of phosphites and amines promoted by a Cu₃[Co(CN)₆]₂-based double metal cyanide heterogeneous catalyst using I₂ as additive for the synthesis of phosphoramidates. This strategy successfully provides an efficient, environmentally friendly alternative to the synthesis of these valuable compounds in high yields and it is, to the best of our knowledge, the first heterogeneous approach to this protocol. While the detailed study of the catalyst structure and of the metal centers by PXRD, FTIR, EXAFS and XANES revealed changes in their coordination environment, the catalyst maintained its high activity for at least 5 consecutive iterations of the reaction. Preliminary mechanism studies suggest that the reaction proceeds by a continuous change in the oxidation state of the Cu metal, induced by a O₂/I^- redox cycle.

Thermal degradation and flame retardancy of nylon 6/aluminum methylmethoxy phosphonate composites

An aluminum methylmethoxyphosphonate (AlPo)-based flame retardant (FR) was synthesized. Thermal degradation and flame retardancy of nylon 6 (PA6)/AlPo composites were examined and compared with PA6/commercial aluminum diethylphosphinate (AlPi) composites. The PA6/AlPo composite achieved a V-0 rating at 20 wt% loading during the UL-94 test, and it exhibited the formation of a charred layer that protected the polymer from burning and reduced the release of gases during the combustion of PA6. AlPo demonstrated exceptional performance in gaseous and condensed phases in the PA6 matrix, whereas AlPi only worked in the gaseous phase. The differences between the thermal degradation mechanisms and flame retardancies of AlPi and AlPo were investigated via Fourier-transform infrared (FT-IR) spectroscopy, thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and cone calorimetry. A suitable degradation mechanism was proposed to aid the development of flame retardants in the future.

Flame-Retardant Foamed Material Based on Modified Corn Straw Using Two Nitrogenous Layers

Foamed materials based on a biopolymer of crop straws are environmentally friendly, but ignitability limits their application. In this study, two nitrogenous layers were introduced onto corn straw by esterification and grafting for flame-retardant purposes. The inner thin nitrogenous layer consisted of imidazole rings, and the outer thick nitrogenous layer consisted of grafted acrylamide by a free-radical polymerization. The outer nitrogenous layer was simultaneously introduced into the system with a foaming process at 150 °C. Azodiisobutyronitrile acted both as initiator of the polymerization and the main foaming agent, and deionized water acted both as a plasticizing agent and an auxiliary foaming agent, which simplified the process and formula. It was found that cavities of two different sizes were formed. The nonuniformity of the foamed material was ascribed to the heterogeneous foaming precursor consisting of a rigid core and a soft shell. Its excellent flame-retard rating of UL-94 V-0 was ascribed to the two nitrogenous layers, which provides a sufficient nitrogen source for non-combustible gases. A relatively high compression strength of 17.7 MPa was partly due to the fiber of corn straw.

Emerging trends in flame retardancy of rigid polyurethane foam and its composites: A review

Owing to the superior thermal insulating attributes of rigid polyurethane foam (RPUF) compared to other insulating materials (expanded and extruded polystyrene, mineral wool), it remains the most dominant insulating material and most studied polymer foam. Like other polyurethane foam, RPUF is highly flammable, necessitating the incorporation of flame retardants (FR) during production to lower combustibility, promoting its continuous use as insulation material in construction, transportation, and others. The popular approaches for correcting the high flammability of RPUF are copolymerization and blending (with FR). The second method has proven to be most effective as there are limited trade-offs in RPUF properties. Meanwhile, the high flammability of RPUF is still a significant hindrance in emerging applications (sensors, space travel, and others), and this has continuously inspired research in the flame retardancy of RPUF. In this study, properties, and preparation methods of RPUF are described, factors responsible for the high flammability of PUF are discussed, and flame retardancy of RPUF is thoroughly reviewed. Notably, most FR for RPUF are inorganic nanoparticles, lignin, intumescent FR systems of expandable graphite (EG), ammonium polyphosphate (APP), and hybridized APP or EG with other FR. These could be due to their ease of processing, low cost, and being environmentally benign. Elaborate discussion on RPUF FR mechanisms were also highlighted. Lastly, a summary and future perspectives in fireproofing RPUF are provided, which could inspire the design of new FR for RPUF.

Reactive Flame-Retardant Cotton Fabric Coating: Combustion Behavior, Durability, and Enhanced Retardant Mechanism with Ion Transfer

In recent years, we have witnessed numerous indoor fires caused by the flammable properties of cotton. Flame-retardant cotton deserves our attention. A novel boric acid and diethylenetriaminepenta (methylene-phosphonic acid) (DTPMPA) ammonium salt-based chelating coordination flame retardant (BDA) was successfully prepared for cotton fabrics, and a related retardant mechanism with ion transfer was investigated. BDA can form a stable chemical and coordination bond on the surface of cotton fibers by a simple three-curing finishing process. The limiting oxygen index (LOI) value of BDA-90 increased to 36.1%, and the LOI value of cotton fabric became 30.3% after 50 laundering cycles (LCs) and exhibited excellent durable flame retardancy. Fourier-transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) methods were used to observe the bonding mode and morphology of BDA on cotton fibers. A synergistic flame-retardant mechanism of condensed and gas phases was concluded from thermogravimetry (TG), cone calorimeter tests, and TG-FTIR. The test results of whiteness and tensile strength showed that the physical properties of BDA-treated cotton fabric were well maintained.

Flame-Retardant Properties and Mechanism of Polylactic Acid-Conjugated Flame-Retardant Composites

The DOPO derivative-conjugated flame retardant 4, 4'-{1'', 4'' - phenylene - bis [amino - (10‴ - oxy -10‴-hydro-9‴-hydrogen-10‴ λ⁵ -phosphaphenanthrene-10''-yl)-methyl]}-diphenol (P-PPD-Ph) with two hydroxyl groups was synthesized. Polylactic acid conjugated flame-retardant composites with P-PPD-Ph were papered by using a twin-screw extruder. The flame-retardant properties of polylactic acid-conjugated flame-retardant composites were investigated. The flame-retardant properties of PLA-conjugated flame-retardant composites were characterized by the limiting oxygen index (LOI) and the vertical burning test (UL94). The results showed that the PLA-conjugated flame-retardant composites achieved a V-0 rating (UL-94, 3.2 mm) when the conjugated flame retardant was added at 5 wt%, and increase in LOI value from 22.5% to 31.4% relative to composites without added conjugated flame retardant. The flame-retardant mechanism of PLA-conjugated flame-retardant composites were further studied by TG-FTIR, the results showed that the P-PPD-Ph promoted the PLA-conjugated flame-retardant composites to decompose and also released fragments with quenching and dilution, which suggests that P-PPD-Ph for PLA-conjugated flame-retardant composites mainly play a role of the gas-phase flame retardant.

N2 Cleavage on d4/d4 Molybdenum Centers and Its Further Conversion into Iminophosphorane under Mild Conditions

The synthesis of N-containing organophosphine compounds using N₂ as the nitrogen source under mild conditions has attracted much attention. Herein, the conversion of N₂ into iminophosphorane was reported. By visible light irradiation, N₂ was split on a Mo^II complex bearing a PNCNP ligand, directly forming the Mo^V nitride. After the N-P bond formation on the terminal nitride, the N atom from N₂ was ultimately transferred into iminophosphorane. Key intermediates were characterized.

Acoustic Performance and Flame Retardancy of Ammonium Polyphosphate/Diethyl Ethylphosphonate Rigid Polyurethane Foams

Flame-retardant water-blown rigid polyurethane foams (RPUFs) modified by ammonium polyphosphate (APP) and diethyl ethylphosphonate (DEEP) were synthesized by a one-pot free-rising method. We performed scanning electron microscopy (SEM), compression strength tests, acoustic absorption measurements and thermogravimetric analysis, as well as limited oxygen index, vertical burning and cone calorimeter tests to investigate the mechanical properties, acoustic performance and flame retardancy of the foams. SEM confirmed that the open-cell structures of the foams were successfully constructed with the introduction of a cell-opening agent. Upon using 20 php APP, the average acoustic absorption coefficient of the foam reached 0.535 in an acoustic frequency range of 1500-5000 Hz. The results of thermogravimetric analysis demonstrated that the incorporation of APP and DEEP can effectively restrain mass loss of RPUFs during pyrolysis. In particular, the compressive strength of a foam composite containing 5 php APP and 15 php DEEP increased to 188.77 kPa and the LOI value reached 24.9%. In a vertical burning test and a cone calorimeter test, the joint use of APP and DEEP endowed RPUFs with a V-0 rating and they attained a THR value of 23.43 MJ/m2. Moreover, the addition of APP improved the acoustic absorption performance of the foam, verified by acoustic absorption measurements. Considering potential applications, the formulation containing 15 php APP and 5 php DEEP could be used in the preparation of a new flame-retardant acoustic absorption rigid polyurethane foam.

Intumescent flame retardants inspired template-assistant synthesis of N/P dual-doped three-dimensional porous carbons for high-performance supercapacitors

Heteroatom-doped three-dimensional (3D) porous carbons possess great potential as promising electrodes for high-performance supercapacitors. Inspired by the inherent features of intumescent flame retardants (IFRs) with universal availability, rich heteroatoms and easy thermal-carbonization to form porous carbons, herein we proposed a self-assembling and template self-activation strategy to produce N/P dual-doped 3D porous carbons by nano-CaCO₃ template-assistant carbonization of IFRs. The IFRs-derived carbon exhibited large specific surface area, well-balanced hierarchical porosity, high N/P contents and interconnected 3D skeleton. Benefitting from these predominant characteristics on structure and composition, the assembled supercapacitive electrodes exhibited outstanding electrochemical performances. In three-electrode 6 M KOH system, it delivered high specific capacitances of 407 F g^-1 at 0.5 A g^-1, and good rate capability of 61.2% capacitance retention at 20 A g^-1. In two-electrode organic EMIMBF₄/PC system, its displayed high energy density of 62.8 Wh kg^-1 at a power density of 748.4 W kg^-1, meanwhile it had excellent cycling stability with 84.7% capacitance retention after 10,000 cycles. To our best knowledge, it is the first example to synthesize porous carbon from IFRs precursor. Thus, the current work paved a novel and low-cost way for the production of high-valued carbon material, and expanded its application for high-performance energy storage devices.

High-Efficiency Flame Retardants of a P-N-Rich Polyphosphazene Elastomer Nanocoating on Cotton Fabric

Modification by intumescent flame retardants is an effective way to impart antiflame properties to fabric materials. Polyphosphazene elastomers contain all three elements required by intumescent flame retardants: an acid source, a gas source, and a carbon source, making them all-in-one integrated intumescent flame retardants. In this work, halogen-free poly(dimethoxy)phosphazene (PDMP) loaded with 29.0 wt % phosphorus and 13.1 wt % nitrogen is shown to be an ideal flame retardant for fabric materials. For the first time, transparent and elastic PDMP was applied as an intumescent flame retardant for cotton fabric. The PDMP-coated cotton shows remarkable high-efficiency flame-retardant properties: (1) a self-extinguishing property during the vertical flame test is obtained when the add-on level reaches 5.3 wt %, with a lower smoke release character; (2) the limiting oxygen index (LOI) values of coated cotton are improved with increasing add-on level, and the thickness of the coating is measured to be at the nanolevel, 2540 nm when 10.9 wt % PDMP is coated. The coated cotton shows enhanced carbonization ability at lower temperatures, which is the key to imparting flame-retardant properties to cotton, and the PDMP-coated cotton shows remarkably lower peak heat release rate and total heat release compared to the control cotton during combustion. The durability of modified cotton was tested after 50 laundering cycles, which showed that the coating maintains 80% of its initial mass, and the after-laundering sample preserves the characteristics of self-extinguishing and a high LOI. Thus, the PDMP nanocoating-modified flame-retardant cotton fabric is sufficiently durable for practical application.

Flame Retardancy Behaviors of Flexible Polyurethane Foam Based on Reactive Dihydroxy P-N-containing Flame Retardants

Green and environment-friendly high-efficiency flame retardants (FRs) are crucial to polymer FR modification. Here, a green FR 2-((bis(2-hydroxyethyl)amino)methyl)-5,5-dimethyl-1,3,2-dioxaphosphinane 2-oxide (HAMPP) was synthesized. The HAMPP was incorporated with a cyclic phosphorus structure, which will readily carbonize to inhibit or prevent further combustion. Moreover, the HAMPP contains dihydroxy reactive groups that can be used as a monomer in the polymerization reaction to obtain the main chain containing phosphorus polymer. Research studies on FRs were based on flexible polyurethane foam (PU-HAMPPs). The limiting oxygen index value of PU foam with 10% HAMPP could reach 23.7%, passing a UL-94 V-0 rating together. With the addition of HAMPP, the peak heat release rate of PU foam decreased significantly, the decomposition temperature increased, the heat release capacity reduced by 31%, and the char yield increased by 42%. The chemical composition and morphology of the char residual have been studied and analyzed thoroughly. We find that HAMPP forms a molten viscous protective layer uniformly on the material surface and releases some incombustible gases. These indicated that the FR exploited both condensed-phase and gas-phase flame retardancy mechanisms. Besides, the addition of FRs improved the mechanical properties.

Efficient Recovery of Rare Earth Elements (Pr(III) and Tm(III)) From Mining Residues Using a New Phosphorylated Hydrogel (Algal Biomass/PEI)

With the target of recovering rare earth elements (REEs) from acidic leachates, a new functionalized hydrogel was designed, based on the phosphorylation of algal/polyethyleneimine beads. The functionalization strongly increased the sorption efficiency of the raw material for Pr(III) and Tm(III). Diverse techniques were used for characterizing this new material and correlating the sorption performances and mechanisms to the physicochemical structure of the sorbent. First, the work characterized the sorption properties from synthetic solutions with the usual procedures (study of pH effect, uptake kinetics, sorption isotherms, metal desorption and sorbent recycling, and selectivity from multi-element solutions). Optimum pH was found close to 5; sorption isotherms were fitted by the Langmuir equation (maximum sorption capacities close to 2.14 mmol Pr g−1 and 1.57 mmol Tm g−1). Fast uptake kinetics were modeled by the pseudo-second order rate equation. The sorbent was highly selective for REEs against alkali-earth and base metals. The sorbent was remarkably stable for sorption and desorption operation (using 0.2 M HCl/0.5 M CaCl2 solutions). The sorbent was successfully applied to the leachates of Egyptian ore (pug leaching) after a series of pre-treatments (precipitation steps), sorption, and elution. The selective precipitation of REEs using oxalic acid allows for the recovery of a pure REE precipitate.

Comparison of differences in the flame retardancy of cotton fabrics caused by the introduction of cyclic polysiloxane into P/N organic coatings

Cyclic polysiloxane was introduced into P/N flame retardant coating to prepare Si/P/N synergistic FRs (ASPP-Si), which can improve the heat release and smoke release of cotton fabric and enhance the tensile strength of fiber.

Synthesis of a novel aluminium salt of nitrogen-containing alkylphosphinate with high char formation to flame retard acrylonitrile-butadiene-styrene

A novel nitrogen-containing alkylphosphinate salt-aluminium β-(p-nitrobenzamide) ethyl methyl phosphinate (AlNP) was synthesized and used to flame retard acrylonitrile-butadiene-styrene copolymer (ABS). The Fourier transform infrared spectrometry, ¹H, ¹³C and ³¹P nuclear magnetic resonance and X-ray fluorescent spectroscopy (XRF) were applied to characterize the structure and composition of products. The flame retardancy performance, thermal properties and mechanical strength of the ABS/AlNP with respect to AlNP loading were investigated. AlNP was stable before 330°C and decomposed very slowly with residues high up to 56.1% at 700°C. Adding 25-30 wt% of AlNP alone can make ABS to pass V0 rating in the vertical burning tests (UL 94). The results according to the micro combustion calorimeter, thermogravimetric analysis showed that AlNP can depress the heating release and retard the thermal degradation of the ABS. Scanning electron microscopy observation of the residues from LOI test indicated that AlNP formed the condensed and tough residues layer during combustion; XRF analysis showed that the residues contained phosphorus and aluminium element and nitrogen element was not detected. The compact phosphorus/aluminium-rich substance acted as a barrier to enhance flame-retardant properties of the ABS.

Effective Biobased Phosphorus Flame Retardants from Starch-Derived bis-2,5-(Hydroxymethyl)Furan

A series of biobased phosphorus flame retardants has been prepared by converting starch-derived bis-2,5-(hydroxymethyl)furan to the corresponding diacrylate followed by Michael addition of phosphite to generate derivatives with phosphorus moieties attached via P–C bonds. All compounds behave as effective flame retardants in DGEBA epoxy resin. The most effective is the DOPO derivative, 2,5-di[(3-dopyl-propanoyl)methyl]furan. When incorporated into a DGEBA blend at a level to provide 2% phosphorus, a material displaying a LOI of 30, an UL 94 rating of V0 and a 40% reduction in combustion peak heat release rate compared to that for resin containing no additive is obtained. The analogous compounds generated from bisphenol A and tetrabromobisphenol A exhibit similar flame-retarding properties.