Increasing Functionality of Fish Leather by Chemical Surface Modifications

Fish skin is a by-product of the fishing industry, which has become a significant environmental pollutant in recent years. Therefore, there is an emerging interest in developing novel technologies to utilize fish skin as a versatile raw material for the clothing and biomedical industries. Most research on finishing procedures is conducted on cattle leather, and practically very limited information on fish leather finishing is found in the literature. We have developed three functional surface finishing treatments on chromium (CL)- and vegetable (VL)- tanned salmon leather. These treatments include hydrophobic, oil repellent, and electro-conductive ones. The hydroxyl functional groups present on the surface of the leather were covalently grafted with bi-functional aliphatic small molecule, 10-undecenoylchloride (UC), by esterification reaction forming hydrophobic coating. The surface hydrophobicity was further increased via covalent binding of perfluorodecanethiol (PFDT) to the double bond end-groups of the UC-modified leather via thiol-ene click chemistry conditions. The oleophobic coating was successfully developed using synthesized fluorinated silica nanoparticles (FSN) and polyvinylidene fluoride-co-hexafluoropropylene (PVDF-HFP), showing oil repellency with a contact angle of about 100° for soybean oil and n-hexadecane. The electrically conductive coating was realized by the incorporation of conjugated polymer, polyaniline (PANI), via in situ polymerization method. The treated leather exhibited surface resistivity of about 5.2 (Log (Ω/square)), much lower than untreated leather with a resistivity of 11.4 (Log (Ω/square)).

Imparting Waterproofing Properties to Leather by Polymer Nanoemulsion Based on Long-Chain Alkyl Acrylate

The demand for waterproof leather has been increasing, and environmentally friendly waterproof fatliquors have recently received increasing attention. In this work, two polymer nanoemulsions containing carboxyl groups were synthesized and used as waterproof fatliquors for chrome-tanned leather. First, a reactive emulsifier (C₁₂-Na) was prepared using itaconic anhydride and lauryl alcohol. Subsequently, two polymer nanoemulsions were prepared through mini-emulsion polymerization with C₁₂-Na as the emulsifier, 4,4'-azobis (4-cyanovaleric acid) as the initiator, and lauryl acrylate (LA)/stearyl acrylate (SA) as monomers; these were named PLA and PSA. PLA and PSA were characterized using FT-IR, a Zetasizer, and GPC. It was found that the critical micellar concentration (CMC) of C₁₂-Na was 2.34 mmol/L, which could reduce the surface tension of water to 26.61 mN/m. The average particle sizes of PLA and PSA were 53.39 and 67.90 nm, respectively. The maeser flexes of leather treated with PLA and PSA were 13928 and 19492 at a 5% dosage, respectively, and the contact angles reached 148.4° and 150.3°, respectively; these values were both higher than for a conventional fatliquor. Compared with PLA, the leather treated with PSA exhibited better fullness, and tensile and tearing strength. The prepared nanoemulsions have prospective applications in leather manufacturing as waterproof fatliquors.

Leather for flexible multifunctional bio-based materials: a review

Nowadays, diverse leather usage conditions and increasing demands from consumers challenge the leather industry. Traditional leather manufacturing is facing long-term challenges, including low-value threshold, confined application fields, and environmental issues. Leather inherits all the biomimetic properties of natural skin such as flexibility, sanitation, cold resistance, biocompatibility, biodegradability, and other cross-domain functions, achieving unremitting attention in multi-functional bio-based materials. Series of researches have been devoted to creating and developing leather-based flexible multi-functional bio-materials, including antibacterial leather, conductive leather, flame-retardant leather, self-cleaning leather, aromatic leather, and electromagnetic shielding leather. In this review, we provide a comprehensive overview of the commonly used leather-based functional materials. Furthermore, the possible challenges for the development of functional leathers are proposed, and expected development directions of leather-based functional materials are discussed. This review may promote and inspire the emerging preparation and applications of leather for flexible functional bio-based materials.

Graphical Abstract

Nanomaterials to help eco-friendly leather processing

The leather industry converts the hide, a byproduct of slaughterhouses, into leather, a value-added product. This old industry generates wastes, causing environmental pollution. However, nanomaterials can help to decrease this problem. These tiny particles (1-100 nm) can replace chemicals in various steps of leather processing. This paper aims at giving an overview of the fundamentals of classical leather process and how nanomaterials can be applied in each step to obtain a more sustainable manufacturing. After a comprehensive literature review of journal articles, six steps were identified for potential for application of nanomaterials: unhairing, tanning, retanning, dyeing, fatliquoring, and finishing. With nano-oxides, polymers, and metals, it is feasible to reduce the amount of chemical products and also improve the properties of leather. Thus, it is possible to reach a more eco-friendly and effective process with the use of nanomaterials to turn hide/skins into finished leather.

Research advances in the fabrication of biosafety and functional leather: A way-forward for effective management of COVID-19 outbreak

With the recent events following the pandemic COVID-19, global awareness about the use of biosafety materials has been in raise. Leather industry being a major commodity-driven sector, its role in addressing the issues concerning the safe use of leather products has become inevitable for the sustainability of the industry. A significant number of researches have been conducted to fabricate bio-safe leather by incorporating different types of antimicrobial agents during leather manufacturing. Besides, the increasing diversity in the development of synthetic materials and the impact of COVID-19 outbreak on automotive industry may create more demand from customers for incorporating different functionalities in leather without losing its inherent properties. Some of the key functionalities discussed include resistance to microbial growth, self-cleaning through superhydrophobicity and photocatalysis, thermal regulation, flame retardance and scented leather. This review focusses on the fabrication of such advanced functional leather materials over the past decade with special emphasis on antimicrobial leather. Some of the key factors elaborated in the review include the state of art approaches for the preparation of functional materials, mode of incorporation of the same into the leather matrix, the mechanism behind with a perspective on the challenges involved in fabrication for real-world applications. A major outcome of this review is that even though several kinds of cutting edge researches are happening in the field of leather manufacturing, most of them were not validated for its practical applicability and sustainability of the proposed solution. This could be majorly attributed to the cost involved in fabrication of such materials, which forms a crucial factor when it comes to a mass production industry such as leather. Also, the researchers should concentrate on the toxicity of the fabricated materials which can impede the process of adopting such emerging and need of the hour technologies in the near future. Knowledge obtained from this review on fabrication of bio-safety leather against bacteria, mold and fungi would help further to integrate the antiviral property into the same which is a global need. Also, fabrication of functionalized leather would open new avenues for leather manufactures to venture into the development of advanced leather products such as flexible electronics, radiation shielding and fire fighting garments etc.