Matching micro‐ and nano‐boron nitride hybrid fillers for high‐thermal conductive composites

Highly oriented BN-based TIMs with high through-plane thermal conductivity and low compression modulus

In the pursuit of effective thermal management for electronic devices, it is crucial to develop insulation thermal interface materials (TIMs) that exhibit exceptional through-plane thermal conductivity, low thermal resistance, and minimal compression modulus. Boron nitride (BN), given its outstanding thermal conduction and insulation properties, has garnered significant attention as a potential material for this purpose. However, previously reported BN-based composites have consistently demonstrated through-plane thermal conductivity below 10 W m-1 K-1 and high compression modulus, whilst also presenting challenges in terms of mass production. In this study, low molecular weight polydimethylsiloxane (PDMS) and large-size BN were utilized as the foundational materials. Utilizing a rolling-curing integrated apparatus, we successfully accomplished the continuous preparation of large-sized, high-adhesion BN films. Subsequent implementation of stacking, cold pressing, and vertical cutting techniques enabled the attainment of a remarkable BN-based TIM, characterized by an unprecedented through-plane thermal conductivity of up to 12.11 W m-1 K-1, remarkably low compression modulus (55 kPa), and total effective thermal resistance (0.16 °C in2 W-1, 50 Psi). During the TIMs performance evaluation, our TIMs demonstrated superior heat dissipation capabilities compared with commercial TIMs. At a heating power density of 40 W cm-2, the steady-state temperature of the ceramic heating element was found to be 7 °C lower than that of the commercial TIMs. This pioneering feat not only contributes valuable technical insights for the development of high-performance insulating TIMs but also establishes a solid foundation for widespread implementation in thermal management applications across a range of electronic devices.

Significantly Enhancing Mechanical and Thermal Properties of Cellulose-Based Composites by Adding Small Amounts of Lysozyme-Modified Graphene Nanoplatelets via Forming Strong Double-Cross-Linked Interface Interactions

Thermally conductive cellulose-based composites have great application potential in the thermal management of portable and wearable electronic devices. In this work, cellulose-based composites with excellent mechanical and thermal properties were developed by using lysozyme-modified graphene nanoplatelets (LmGNP), epichlorohydrin (ECH), and hydrolyzed cellulose via forming strong double-cross-linked interface interactions, including the hydrogen bond network generated between LmGNP and cellulose and the chemical cross-link of ECH. As for the composites containing 8 wt % LmGNP, the in-plane thermal conductivity was 3.341 W·m-1K-1, while the tensile stress was 114.60 MPa, which increased by 297.3 and 146.2%, respectively, compared to pure cellulose. Along with the good stability, insulation, and lightweight properties, the fabricated composites have the potential to become a promising heat dissipation material for wearable electronic devices.

Composite Micro-Nanoarchitectonics of MMT-SiO2: Space Charge Characteristics under Tensile State

Low density polyethylene (LDPE) is a good insulating material which is widely used in cable materials due to its excellent insulation and processability. However, in the DC high voltage environment, pure polyethylene materials still face many problems, the most serious of which is space charge accumulation. The cable will inevitably be subjected to tensile stress during production, installation and operation. Therefore, it is of great significance to study the effect of stretching on the microstructure and space charge characteristics for polymers and their composites. In this paper, MMT/LDPE micro-composites, SiO₂/LDPE nano-composites and MMT-SiO₂/LDPE micro-nano-composites were prepared by melt blending. Mechanical stretching was carried out on pure LDPE materials and the above three kinds of composite materials. Each material was stretched according to four stretching ratios, which are 0%, 5%, 10% and 20%. The crystal morphology was observed by polarizing microscope (PLM), the crystallization perfection was tested by differential scanning calorimetry (DSC), and the space charge distribution inside each sample was measured by pulsed electro-acoustic (PEA) method. At the same time, the average charge density and apparent charge mobility for samples during depolarization were calculated and analyzed. The experimental results show that when the pure low density polyethylene sample is not stretched, its crystal structure is loose. Tensile stress can make the loose molecular chains align in LDPE and improve its crystalline structure, which is helpful to restrain the accumulation of space charge inside the sample. For MMT/LDPE, SiO₂/LDPE and MMT-SiO₂/LDPE composites, their internal crystal structure is compact. Stretching will destroy their original crystal structure at first, and then disorder molecular chains inside the three composite materials. With the increase of stretching ratio, the molecular chains begin to orient along the direction of force, the crystallization tends to be perfect gradually, and the space charge accumulation in samples also decreases. From the calculation results of apparent charge mobility for each sample, with the increase of stretching ratio, the trap depth and trap density inside samples firstly increased and then decreased.