Ammonia-based intermittent aeration control optimized for efficient nitrogen removal

Biofilm viability and microbial community of non-inoculated moving bed biofilm reactor in Nile tilapia Oreochromis niloticus cultivation

The aim of this study was to evaluate two moving bed biofilm reactors (MBBR) without nitrifying bacteria inoculation. Biofilms and viable bacterial colonies were evaluated after 124 days. MBBR bioreactors received water from Oreochromis niloticus fish farming and water quality parameters were monitored daily. Four distinct phases with different fish stocking density were established.: phase 1 (2.40 kg m-3), phase 2 (4.95 kg m-3), phase 3 (8.71 kg m-3) and phase 4 (12.23 kg m-3). The successful maturation of the bioreactors occurred around on the 100th experimental day when the nitration rate increased to 57 % in MBBR1 and 38 % in MBBR2. 105 species were identified in the biofilms, which were grouped into 65 genera, three of which were essential: Pseudomonas (21.7 %), Nitrospira (15.1 %) and Gemmobacter (11.2 %). MBBR start-up without bacterial inoculation is time-consuming, however, strengthened by important nitrifying groups.

Modeling Free Nitrous Acid Inhibition on the Removal of Nitrogen and Atenolol during Sidestream Partial Nitritation Processes

Sidestream serves as an important reservoir collecting pharmaceuticals from sludge. However, the knowledge on sidestream pharmaceutical removal is still insufficient. In this work, atenolol biodegradation during sidestream partial nitritation (PN) processes characterized by high free nitrous acid (FNA) accumulation was modeled. To describe the FNA inhibition on ammonia oxidation and atenolol removal, Vadivelu-type and Hellinga-type inhibition kinetics were introduced into the model framework. Four inhibitory parameters along with four biodegradation kinetic parameters were calibrated and validated separately with eight sets of batch experimental data and 60 days' PN reactor operational data. The developed model could accurately reproduce the dynamics of nitrogen and atenolol. The model prediction further revealed that atenolol biodegradation efficiencies by ammonia-oxidizing bacteria (AOB)-induced cometabolism, AOB-induced metabolism, and heterotrophic bacteria-induced biodegradation were 0, ∼ 60, and ∼35% in the absence of ammonium and FNA; ∼ 14, ∼ 29, and ∼28% at 0.03 mg-N L-1 FNA; and 7, 15, and 5% at 0.19 mg-N L-1 FNA. Model simulation showed that the nitritation efficiency of ∼99% and atenolol removal efficiency of 57.5% in the PN process could be achieved simultaneously by controlling pH at 8.5, while 89.2% total nitrogen and 57.1% atenolol were removed to the maximum at pH of 7.0 in PN coupling with the anammox process. The pH-based operational strategy to regulate FNA levels was mathematically demonstrated to be effective for achieving the simultaneous removal of nitrogen and atenolol in PN-based sidestream processes.

Sustainable nitrogen removal in anammox-mediated systems: Microbial metabolic pathways, operational conditions and mathematical modelling

Anammox-mediated systems have attracted considerable attention as alternative cost-effective technologies for sustainable nitrogen (N) removal from wastewater. This review comprehensively highlights the importance of understanding microbial metabolism in anammox-mediated systems under crucial operation parameters, indicating the potentially wide applications for the sustainable treatment of N-containing wastewater. The partial nitrification-anammox (PN-A), simultaneous PN-A and denitrification (SNAD) processes have demonstrated sustainable N removal from sidestream wastewater. The partial denitrification-anammox (PD-A) and denitrifying anaerobic methane oxidation-anammox (DAMO-A) processes have advanced sustainable N removal efficiency in mainstream wastewater treatment. Moreover, N2O production/emission hotspots are extensively discussed in anammox-based processes and are related to the dominant ammonia-oxidizing bacteria (AOB) and denitrifying heterotrophs. In contrast, N2O is not produced in the metabolism pathways of AnAOB and DAMO-archaea; Moreover, the actual contribution of N2O production by dissimilatory nitrate reduction to ammonium (DNRA) and DAMO-bacteria in their species remains uncertain. Thus, PD-A and DAMO-A processes would achieve reduction in greenhouse gas production, as well as energy consumption for the reliability of N removal efficiencies. In addition to reaction mechanisms, this review covers the mathematical models for simultaneous anammox, partial nitrification and/or denitrification (i.e., PN-A, PD-A, and SNAD). Promising NO3- reduction technologies by endogenous PD, sulfur-driven autotrophic denitrification, and DNRA by anammox are also discussed. In summary, this review provides a better understanding of sustainable N removal in anammox-mediated systems, thereby encouraging future investigation and exploration of the sustainable N bio-treatment from wastewater.

Interrogating nitritation at a molecular level: Understanding the potential influence of Nitrobacter spp

Water resource recovery facilities (WRRFs) increasingly must maximize nitrogen and phosphorus removal, but concurrently face challenges to reduce their energy usage and environmental footprint. In particular, biological nutrient removal (BNR), which targets removal of phosphorus and nitrogen, exhibits a large energy demand. However, a BNR process achieving partial oxidation of NH₃ to NO₂ (nitritation) could reduce energy demands, with secondary environmental emission benefits. Research was conducted on bench-scale systems performing nitritation and nitrification to better understand how mixed microbial consortia, cultured on real wastewater, can sustain nitritation. BNR configurations achieved nitrite accumulation ratios of 64-82%, with excellent overall effluent quality. Applying phylogenetic, transcriptomic, and metabolomic methods, coupled with process monitoring, results indicate that partial nitritation may be induced through a combination of: (1) Employing ammonia-based aeration control, with an ammonia setpoint of 2, 3 mgN/L; (2) Maintaining an aerobic period DO of 1.0-2.0 mg/L; and (3) Operating BNR post-anoxically, integrated within enhanced biological phosphorus removal (EBPR). Significant nitritation was achieved despite the presence Nitrobacter spp., but nitrite oxidoreductase must be functionally impaired or structurally incomplete. Overall, this research demonstrated the value of interrogating a mixed microbial consortia at a macro and molecular level to explore unique metabolic responses such as nitritation.

Achieving robust mainstream nitrite shunt at pilot-scale with integrated sidestream sludge treatment and step-feed

As a promising energy- and carbon efficient process for nitrogen removal from wastewater, mainstream nitrite shunt has been extensively researched. However, beyond the laboratory it is challenging to maintain stable performance by suppressing nitrite-oxidising bacteria (NOB). In this study, a pilot-scale reactor system receiving real sewage was operated in two stages for >850 days to evaluate two novel NOB suppression strategies for achieving nitrite shunt: i) sidestream sludge treatment based on alternating free nitrous acid (FNA) and free ammonia (FA) and ii) sidestream FNA/FA sludge treatment integrated with in-situ NOB suppression via step-feed. The results showed that, with sidestream sludge treatment alone, NOB developed resistance relatively quickly to the treatment, leading to unstable nitrite shunt. In contrast, robust nitrite shunt was achieved and stably maintained for more than a year when sidestream sludge treatment was integrated with a step-feed strategy. Kinetic analyses suggested that sludge treatment and step-feed worked in synergy, leading to stable NOB suppression. The integrated strategy demonstrated in this study removes a key barrier to the implementation of stable mainstream nitrite shunt.

Enhancement of sewage sludge thickening and energy self-sufficiency with advanced process control tools in a full-scale wastewater treatment plant

On their path to becoming sustainable facilities, it is required that wastewater treatment plants reduce their energy demand, sludge production, and chemical consumption, as well as increase on-site power generation. This study describes the results obtained from upgrading the sludge line of a full-scale wastewater treatment plant over 6 years (2015-2021) using three advanced process control strategies. The advanced process control tools were designed with the aim of (i) enhancing primary and secondary sludge thickening, (ii) improving anaerobic digestion performance, and (iii) reducing chemical consumption in the sludge line. The results obtained show that the use of advanced process control tools allows for optimising sludge thickening (increasing solids content by 9.5%) and anaerobic digestion (increasing both the removal of volatile solids and specific methane yield by 10%, respectively), while reducing iron chloride and antifoam consumption (by 75% and 53%, respectively). With the strategies implemented, the plant increased its potential energy self-sufficiency from 43% to 51% and reduced de-watered sludge production by 11%. Furthermore, the upgrade required a low investment, with a return of capital expense (CAPEX) in 1.98 years, which presents a promising and affordable alternative for upgrading existing wastewater treatment plants.

A novel control strategy to strengthen nitrogen removal from domestic wastewater through eliminating nitrite oxidizing bacteria in a plug-flow process

In this study, intermittent aeration strategy was investigated in a plug-flow reactor on real municipal wastewater. Over 200 days of operation, the total inorganic nitrogen (TIN) removal efficiency of 72.43 ± 7.56% was achieved with a total aerobic hydraulic retention time in the range 2.4-3.0 h under a low C/N ratio of 3.19. The batch tests showed that the activity of nitrite oxidizing bacteria (NOB) was effectively inhibited, and simultaneous nitrification and denitrification via nitrite were observed under double intermittent aeration mode. The Illumina MiSep sequencing revealed that the relative abundance of the Nitrospira as the only detected NOB, decreased from 2.22% (day 0) to 0.91% (day 207) at the genus level. Overall, this study provides a new strategy for NOB suppression to strengthen nitrogen removal from low C/N domestic wastewater through the continuous process.

Partial denitrification-anammox (PdNA) application in mainstream IFAS configuration using raw fermentate as carbon source

This research examined the feasibility of raw fermentate for mainstream partial denitrification-anammox (PdNA) in a pre-anoxic integrated fixed-film activated sludge (IFAS) process. Fermentate quality sampled from a full-scale facility was highly dynamic, with 360-940 mg VFA-COD/L and VFA/soluble COD ratios ranging from 24% to 48%. This study showed that PdNA selection could be achieved even when using low quality fermentate. Nitrate residual was identified as the main factor driving the PdN efficiency, while management of nitrate conversion rates was required to maximize overall PdNA rates. AnAOB limitation was never observed in the IFAS system. Overall, this study showed PdN efficiencies up to 38% and PdNA rates up to 1.2 ± 0.7 g TIN/m² /d with further potential for improvements. As a result of both PdNA and full denitrification, this concept showed the potential to save 48-89% methanol and decrease the carbon footprint of water resource recovery facilities (WRRF) by 9-15%. PRACTITIONER POINTS: Application of PdNA with variable quality fermentate is feasible when the nitrate residual concentration is increased to enhance PdN selection. To maximize nitrogen removed through PdNA, nitrate conversion rates need enhancement through optimization of upstream aeration and PdN control setpoints. The IFAS PdNA process was never anammox limited; success depended on the degree of PdN achieved to make nitrite available. Application of PdNA with fermentate can yield 48-89% savings in methanol or other carbon compared with conventional nitrification and denitrification. Integrating PdNA upstream from polishing aeration and anoxic zones guarantees that stringent limits can be met (<5 mg N/L).

Pilot-scale comparison of biological nutrient removal (BNR) using intermittent and continuous ammonia-based low dissolved oxygen aeration control systems

Sensor driven aeration control strategies have recently been developed as a means to efficiently carry out biological nutrient removal (BNR) and reduce aeration costs in wastewater treatment plants. Under load-based aeration control, often implemented as ammonia-based aeration control (ABAC), airflow is regulated to meet desired effluent standards without specifically setting dissolved oxygen (DO) targets. Another approach to reduce aeration requirements is to constantly maintain low DO conditions and allow the microbial community to adapt to the low-DO environment. In this study, we compared the performance of two pilot-scale BNR treatment trains that simultaneously used ABAC and low-DO operation to evaluate the combination of these two strategies. One pilot plant was operated with continuous ABAC while the other one used intermittent ABAC. Both processes achieved greater than 90% total Kjehldal nitrogen (TKN) removal, 60% total nitrogen removal, and nearly 90% total phosphorus removal. Increasing the solids retention time (SRT) during the period of cold (∼12 °C) water temperatures helped maintain ammonia removal performance under low-DO conditions. However, both processes experienced poor solids settling characteristics during winter. While settling was recovered under warmer temperatures, improving settling quality remains a challenge under low-DO operation.

Primary sludge fermentate as carbon source for mainstream partial denitrification-anammox (PdNA)

Primary sludge fermentate, a concentrated hydrolyzed wastewater carbon, was evaluated for use as an alternative carbon source for mainstream partial denitrification-anammox (PdNA) in a suspended growth activated sludge process in terms of partial denitrification (PdN) efficiency, PdNA nitrogen removal contributions, and final effluent quality. Fermenter operation at a 2-day sludge retention time (SRT) resulted in the maximum achievable yield of 0.14 ± 0.05 g sCOD/g VSS without release of excessive ammonia and phosphorus to the system. Based on the results of batch experiments, fermentate addition led to PdN efficiency of 93 ± 14%, which was similar to acetate at a nitrate residual of 2-3 mg N/L. In the pilot-scale mainstream deammonification reactor, PdN efficiency using fermentate was 49 ± 24%, which was lower than acetate (66 ± 24% during acetate period I and 70 ± 21% during acetate period II), most probably due to lower nitrate and ammonium kinetics in the PdN zone. Methanol cost-saving potential for the application of PdNA as the main short-cut nitrogen pathway was estimated to be 30% to 55% depending on the PdN efficiency achieved. PRACTITIONER POINTS: Primary sludge fermentate was evaluated as an alternative carbon source for mainstream partial denitrification-anammox (PdNA). Fermenter operated at a 1 to 2 day SRT resulted in the maximum achievable yield without the release of excessive ammonia and phosphorus to the system. Although 93% partial denitrification efficiency was achieved with fermentate in batch experiments, around 49% PdN efficiency was achieved in pilot studies. Application of PdNA with fermentate can result in significant methanol cost savings.

Optimization of the intermittent aeration to improve the stability and flexibility of a mainstream hybrid partial nitrification-anammox system

Intermittent aeration is favorable for maintaining a long-term sewage partial nitrification-anammox (PN/A) process but the underlying mechanism is not yet fully understood. In this study, mainstream PN/A was established in an integrated fixed film activated sludge (IFAS) PN/A reactor and nitrite oxidization bacteria (NOB) activity was continuously suppressed. The suppression of NOB was significantly affected by the dissolved oxygen (DO) concentration during the aeration period as well as the duration of anoxic period. NOB was more suppressed in the hybrid system under a low DO level (0.5 mg/L) than under a high DO level (1.5-1.8 mg/L). Meanwhile, shortening the anoxic time from 40 to 20 min and keeping low DO during the intermittent aeration cycle could still suppress NOB activity, increasing the nitrogen removal rate by 40%. Biomass segregation was also enhanced by low DO, which favors the NOB inhibition in IFAS PN/A system. Overall, under an optimized intermittent aeration, a stable and high nitrogen removal efficiency (80-89%) with a nitrogen removal rate of 0.101 kg-N/(m³·d). This study is useful to supports the application of PN/A in sewage treatment.

Comparison of sensor driven aeration control strategies for improved understanding of simultaneous nitrification/denitrification

A pilot scale process was operated with A-stage effluent (ASE) and primary clarifier effluent (PCE) in MLE, all tanks aerated, A/O, and A2O configurations. Continuous DO control at high DO (2 mg/L), low DO (0.1-0.3 mg/L), ammonia-based aeration control (ABAC), and ammonia versus NO_x (AvN) control (both continuous and intermittent operation) were compared on the basis of total inorganic nitrogen (TIN) removal, and simultaneous nitrification-denitrification (SND). The highly loaded adsorption/bio-oxidation (A/B) process configuration (4 hr HRT) with intermittent aeration was capable of achieving a maximum TIN removal of 80%, while the A2O process with PCE feed, an 11 hr HRT, and 0.2-0.3 mg/L DO continuous aeration achieved a maximum of 88% TIN removal. ABAC and AvN control did not always result in DO setpoints low enough to achieve SND, and even if setpoints were low enough to achieve SND that did not always result in increased overall TIN removal over continuous DO control of 2 mg/L. While there are other benefits to transitioning to sensor driven aeration control strategies such as ABAC and AvN, increased TIN removal during continuous aeration is not guaranteed. Results suggest that although low DO is a prerequisite for SND, carbon availability for denitrification in the aerobic zone is more likely to be the limiting factor once low DO conditions are met. PRACTITIONER POINTS: Intermittent aeration control results in higher TIN removal than continuous aeration at the same total SRT Continuous aeration AvN control is not likely to result in more TIN removal than continuous aeration ABAC for a given COD and nitrogen load Configurations that are designed to maximize predenitrification (e.g., MLE and A2O) are less likely to achieve increased SND in the aerobic zone from low DO operation than configurations that are not (e.g., A/O).

Sensor-mediated granular sludge reactor for nitrogen removal and reduced aeration demand using a dilute wastewater

A sensor-mediated strategy was applied to a laboratory-scale granular sludge reactor (GSR) to demonstrate that energy-efficient inorganic nitrogen removal is possible with a dilute mainstream wastewater. The GSR was fed a dilute wastewater designed to simulate an A-stage mainstream anaerobic treatment process. DO, pH, and ammonia/nitrate sensors measured water quality as part of a real-time control strategy that resulted in low-energy nitrogen removal. At a low COD (0.2 kg m^-3  day^-1 ) and ammonia (0.1 kg-N m^-3  day^-1 ) load, the average degree of ammonia oxidation was 86.2 ± 3.2% and total inorganic nitrogen removal was 56.7 ± 2.9% over the entire reactor operation. Aeration was controlled using a DO setpoint, with and without residual ammonia control. Under both strategies, maintaining a low bulk oxygen level (0.5 mg/L) and alternating aerobic/anoxic cycles resulted in a higher level of nitrite accumulation and supported shortcut inorganic nitrogen removal by suppressing nitrite oxidizing bacteria. Furthermore, coupling a DO setpoint aeration strategy with residual ammonia control resulted in more stable nitritation and improved aeration efficiency. The results show that sensor-mediated controls, especially coupled with a DO setpoint and residual ammonia controls, are beneficial for maintaining stable aerobic granular sludge. PRACTITIONER POINTS: Tight sensor-mediated aeration control is need for better PN/A. Low DO intermittent aeration with minimum ammonium residual results in a stable N removal. Low DO aeration results in a stable NOB suppression. Using sensor-mediated aeration control in a granular sludge reactor reduces aeration cost.

The impact of temperature and dissolved oxygen (DO) on the partial nitrification of immobilized fillers, and application in municipal wastewater

The immobilized filler realized the partial nitrification of municipal wastewater at low and normal temperatures.

Process schemes for future energy-positive water resource recovery facilities

There are numerous successful studies on optimizing the performance of conventional activated sludge (CAS)-based wastewater treatment plants. However, recent studies have shown that a more significant improvement of the plant performance is achievable through integration of established technologies in novel process schemes. High-rate activated sludge system, chemically enhanced primary treatment, partial nitritation-anammox, partial nitrification-denitrification over nitrite and anaerobic digestion are integrated in two process schemes to determine to which extent energy savings and energy production can be achieved with these new process layouts compared to a CAS-based process scheme. The results presented in this paper show that there is potential for achieving future energy-positive water resource recovery facilities through novel integration of mature technologies for municipal wastewater treatment.

Towards mainstream anammox: lessons learned from pilot-scale research at WWTP Dokhaven

The aim of this research was to study the biological feasibility of the Partial Nitritation/Anammox (PN/A) technology to remove nitrogen from municipal mainstream wastewaters. During stable process operations at summer temperatures (23.2 ± 1.3°C), the total nitrogen removal rate was 0.223 ± 0.029 kg N (m³d)^-1 while at winter temperatures (13.4 ± 1.1°C) the total nitrogen removal rate was 0.097 ± 0.016 kg N (m³ d)^-1. Nitrite-oxidizing bacteria (NOB) suppression was successfully achieved at the complete temperature range of municipal mainstream wastewater. Despite the presence of NOB as observed in activity tests, their activity could be successfully suppressed due to a relative low dissolved oxygen concentration. An overcapacity of ammonia-oxidizing bacteria and anammox activity was always present. Long-term stability is a focus point for future research, especially in relation to the stability of the biological oxygen demand removing step, preceding the PN/A reactor.

NOB suppression in pilot-scale mainstream nitritation-denitritation system coupled with MBR for municipal wastewater treatment

The high energy consumption associated with biological treatment of municipal wastewater is posing a serious impact and challenge on the current global wastewater industry and is also inevitably linked to the issue of global climate change. To tackle such an emerging situation, this study aimed to develop strategies to effectively suppress nitrite oxidizing bacteria (NOB) in pilot-scale mainstream nitritation-denitritation system coupled with MBR for municipal wastewater treatment. The results showed that stable nitrite shunt was achieved, while more than 90% of COD and NH₄⁺-N removal were obtained via nitritation-denitritation in the pilot plant fed with real municipal wastewater. Through adjusting aeration intensity in MBR in combination with the integrated control of dissolved oxygen (DO), sludge retention time (SRT) and sludge return ratio, NOB was successfully suppressed with a nitrite accumulation rate (NAR) of more than 80%.

Complete ammonia oxidation: an important control on nitrification in engineered ecosystems?

Nitrification has long been considered to be mediated by two distinct microbial guilds, the ammonia-oxidizing bacteria and archaea, and the nitrite-oxidizing bacteria. The process has been widely applied as an environmental biotechnology for ammonium removal during water and wastewater treatment. Recently, bacteria capable of complete nitrification of ammonia to nitrate (a process termed complete ammonia oxidation, or comammox) have been discovered. These novel nitrifiers have been identified in a range of engineered, natural freshwater and terrestrial ecosystems, challenging previously held knowledge on the key microorganisms and biochemical pathways controlling nitrification. This paper discusses the distribution of comammox bacteria with a focus on engineered ecosystems, as well as emerging insights from recent genomic and experimental studies on their ecophysiology.

Uncoupling the solids retention times of flocs and granules in mainstream deammonification: A screen as effective out-selection tool for nitrite oxidizing bacteria

This study focused on a physical separator in the form of a screen to out-select nitrite oxidizing bacteria (NOB) for mainstream sewage treatment. This separation relied on the principle that the NOB prefer to grow in flocs, while anammox bacteria (AnAOB) reside in granules. Two types of screens (vacuum and vibrating) were tested for separating these fractions. The vibrating screen was preferred due to more moderate normal forces and additional tangential forces, better balancing retention efficiency of AnAOB granules (41% of the AnAOB activity) and washout of NOB (92% activity washout). This operation resulted in increased NOB out-selection (AerAOB/NOB ratio of 2.3) and a total nitrogen removal efficiency of 70% at influent COD/N ratio of 1.4. An effluent total nitrogen concentration <10mgN/L was achieved using this novel approach combining biological selection with physical separation, opening up the path towards energy positive sewage treatment.