Membrane Microreactors for the On-Demand Generation, Separation, and Reaction of Gases

Efficient degassing and ppm-level oxygen monitoring flow chemistry system

Low oxygen levels are critical for a long range of chemical transformations carried out in both flow and batch chemistry. Here, we present an inline continuous flow degassing system based on a gas-permeable membrane inside a vacuum chamber for achieving and monitoring ppm-level oxygen concentrations in solutions. The oxygen presence was monitored with a molecular oxygen probe and a continuously running UV-vis spectrometer. An automated setup for discovering optimal reaction conditions for minimal oxygen presence was devised. The parameters tested were: flow rate, vacuum pressure, solvent back-pressure, tube material, tube length and solvent oxygen solubility. The inline degassing system was proven to be effective in removing up to 99.9% of ambient oxygen from solvents at a flow rate of 300 μl min^-1 and 4 mbar vacuum pressure inside the degassing chamber. Reaching lower oxygen concentrations was limited by gas permeation in the tubing following the degassing unit, which could be addressed by purging large volume flow reactors with an inert gas after degassing or by using tubing with lower gas permeability, such as stainless steel tubing. Among all factors, oxygen solubility in solvents was found to play a significant role in achieving efficient degassing of solvents. The data presented here can be used to choose optimal experimental parameters for oxygen-sensitive reactions in flow chemistry reaction setups. The data were also fitted to an analytically derived model from simple differential equations in physical context of the experiment.

Non-Newtonian fluid gating membranes with acoustically responsive and self-protective gas transport control

Control of gas transport through porous media is desired in multifarious processes such as chemical reactions, interface absorption, and medical treatment. Liquid gating technology, based on dynamically adaptive interfaces, has been developed in recent years and has shown excellent control capability in gas manipulation-the reversible opening and closing of a liquid gate for gas transport as the applied pressure changes. Here, we report a new strategy to achieve self-protective gas transport control by regulating the dynamic porous interface in a non-Newtonian fluid gating membrane based on the shear thickening fluid. The gas transport process can be suspended and restored via modulation of the acoustic field, owing to the transition of particle-to-particle interactions in a confined geometry. Our experimental and theoretical results support the stability and tunability of the gas transport control. In addition, relying on the shear thickening behaviour of the gating fluid, the transient response can be achieved to resist high-impact pressure. This strategy could be utilized to design integrated smart materials used in complex and extreme environments such as hazardous and explosive gas transportation.

Self-Oscillating Liquid Gating Membranes with Periodic Gas Transport

Liquid gating membranes with molecular-level smooth liquid lining layers break through the limitations of traditional porous membrane materials in gas transport control. Owing to the stable, self-healing, and reconfigurable properties, liquid gating membranes have shown wide application prospects in microfluidics, intelligent valves, chemical reactions, and beyond. Here, we develop a periodic gas transport control system based on the self-oscillating liquid gating membrane. Under continuous gas injection, the gas–liquid interface is reversibly deformed, enabling self-oscillating behavior for discontinuous and periodic gas transport without the need for any complex external changes to the original system. Meanwhile, our experimental analysis reveals that the periodic time and periodic gas release in the system can be regulated. Based on the cycle stability of the system, we further demonstrate the controllability of the system for periodic droplet manipulation in microfluidics. Looking forward, it will offer new opportunities for various applications, such as pneumatic robots, gas-involved chemical reactions, droplet microfluidics, and beyond.

Liquid Gating Meniscus-Shaped Deformable Magnetoelastic Membranes with Self-Driven Regulation of Gas/Liquid Release

Liquid gating membranes have been demonstrated to show unprecedented properties of dynamicity, stability, adaptivity, and stimulus-responsiveness. Most recently, smart liquid gating membranes have attracted increasing attention to bring some brand-new properties for real-world applications, and various environment-driven systems have been created. Here, a self-driven system of a smart liquid gating membrane is further developed by designing a new sytem based on a liquid gating magnetoelastic porous membrane with reversible meniscus-shaped deformations, and it is not subject to the complex gating liquid restriction of magnetorheological fluids. Compared with other systems, this magnetic-responsive self-driven system has the advantage that it provides a universal and convenient way to realize active regulation of gas/liquid release. Experiments and theoretical calculations demonstrate the stability, the nonfouling behavior, and the tunability of the system. In addition, this system can be used to perfectly open and close gas transport, and the gating pressure threshold for the liquid release can be reduced under the same conditions. Based on the above capabilities, combined with the fast and 3D contactless operation, it will be of benefit in fields ranging from visible gas/liquid mixture content monitoring and energy-saving multiphase separation, remote fluid release, and beyond.

Forgotten and forbidden chemical reactions revitalised through continuous flow technology

Continuous flow technology has played an undeniable role in enabling modern chemical synthesis, whereby a myriad of reactions can now be performed with greater efficiency, safety and control. As flow chemistry furthermore delivers more sustainable and readily scalable routes to important target structures a growing number of industrial applications are being reported. In this review we highlight the impact of flow chemistry on revitalising important chemical reactions that were either forgotten soon after their initial report as necessary improvements were not realised due to a lack of available technology, or forbidden due to unacceptable safety concerns relating to the experimental procedure. In both cases flow processing in combination with further reaction optimisation has rendered a powerful set of tools that make such transformations not only highly efficient but moreover very desirable due to a more streamlined construction of desired scaffolds. This short review highlights important contributions from academic and industrial laboratories predominantly from the last 5 years allowing the reader to gain an appreciation of the impact of flow chemistry.

Membrane Microreactors for the On-Demand Generation, Separation, and Reaction of Gases

The use of gases as reagents in organic synthesis can be very challenging, particularly at a laboratory scale. This Concept takes into account recent studies to make the case that gases can indeed be efficiently and safely formed from relatively inexpensive commercially available reagents for use in a wide range of organic transformations. In particular, we argue that the exploitation of continuous flow membrane reactors enables the effective separation of the chemistry necessary for gas formation from the chemistry for gas consumption, with these two stages often containing incompatible chemistry. The approach outlined eliminates the need to store and transport excessive amounts of potentially toxic, reactive or explosive gases. The on‐demand generation, separation and reaction of a number of gases, including carbon monoxide, diazomethane, trifluoromethyl diazomethane, hydrogen cyanide, ammonia and formaldehyde, is discussed.

Accelerating gas-liquid chemical reactions in flow

Over the past decade, continuous flow reactors have emerged as a powerful tool for accelerated fundamental and applied studies of gas-liquid reactions, offering facile gas delivery and process intensification. In particular, unique features of highly gas-permeable tubular membranes in flow reactors (i.e., tube-in-tube flow reactor configuration) have been exploited as (i) an efficient analytic tool for gas-liquid solubility and diffusivity measurements and (ii) reliable gas delivery/generation strategy, providing versatile adaptability for a wide range of gas-liquid processes. The tube-in-tube flow reactors have been successfully adopted for rapid exploration of a wide range of gas-liquid reactions (e.g., amination, carboxylation, carbonylation, hydrogenation, ethylenation, oxygenation) using gaseous species both as the reactant and the product, safely handling toxic and flammable gases or unstable intermediate compounds. In this highlight, we present an overview of recent developments in the utilization of such intensified flow reactors within modular flow chemistry platforms for different gas-liquid processes involving carbon dioxide, oxygen, and other gases. We provide a detailed step-by-step guideline for robust assembly and safe operation of tube-in-tube flow reactors. We also discuss the current challenges and potential future directions for further development and utilization of tubular membrane-based flow reactors for gas-liquid processes.