Bimetallic Molecular Catalyst Design for Carbon Dioxide Reduction

The core challenge in developing cost-efficient catalysts for carbon dioxide (CO2 ) conversion mainly lies in controlling its complex reaction pathways. One such strategy exploits bimetallic cooperativity, which relies on the synergistic interaction between two metal centers to activate and convert the CO2 substrate. While this approach has seen an important trend in heterogeneous catalysis as a handle to control stabilities of surface intermediates, it has not often been utilized in molecular and heterogenized molecular catalytic systems. In this review, we gather general principles on how natural CO2 activating enzymes take advantage of bimetallic strategy and how phosphines, cyclams, polypyridyls, porphyrins, and cryptates-based homo- and hetero-bimetallic molecular catalysts can help understand the synergistic effect of two metal centers.

Bimetallic Sites for Catalysis: From Binuclear Metal Sites to Bimetallic Nanoclusters and Nanoparticles

Heterogeneous bimetallic catalysts have broad applications in industrial processes, but achieving a fundamental understanding on the nature of the active sites in bimetallic catalysts at the atomic and molecular level is very challenging due to the structural complexity of the bimetallic catalysts. Comparing the structural features and the catalytic performances of different bimetallic entities will favor the formation of a unified understanding of the structure-reactivity relationships in heterogeneous bimetallic catalysts and thereby facilitate the upgrading of the current bimetallic catalysts. In this review, we will discuss the geometric and electronic structures of three representative types of bimetallic catalysts (bimetallic binuclear sites, bimetallic nanoclusters, and nanoparticles) and then summarize the synthesis methodologies and characterization techniques for different bimetallic entities, with emphasis on the recent progress made in the past decade. The catalytic applications of supported bimetallic binuclear sites, bimetallic nanoclusters, and nanoparticles for a series of important reactions are discussed. Finally, we will discuss the future research directions of catalysis based on supported bimetallic catalysts and, more generally, the prospective developments of heterogeneous catalysis in both fundamental research and practical applications.

Sunlight powered degradation of pentoxifylline Cs0.5Li0.5FeO2 as a green reusable photocatalyst: Mechanism, kinetics and toxicity studies

The degradation of Pentoxifylline (PXF) was achieved successfully by green energy in a built-in solar photocatalytic system using hybrid LiCs ferrites (Li_0.5Cs_0.5FeO₂) as magnetically recoverable photocatalysts. Kinetics showed a first-order reaction rate with maximum PXF removal of 94.91% at mildly acidic pH; additionally, the ferromagnetic properties of catalyst allowed recovery and reuse multiple times, reducing costs and time in degradation processes. The degradation products were identified by HPLC-MS and allowed us to propose a thermodynamically feasible mechanism that was validated through DFT calculations. Additionally, toxicity studies have been performed in bacteria and yeast where high loadings of Cs showed to be harmful to Staphylococcus aureus (MIC≥ 4.0 mg/mL); Salmonella typhi (MIC≥ 8.0 mg/mL) and Candida albicans (MIC≥ 10.0 mg/mL). The presented setup shows effectiveness and robustness in a degradation process using alternative energy sources for the elimination of non-biodegradable pollutants.

Sulfur Promotion in Au/C Catalyzed Acetylene Hydrochlorination

The formation of highly active and stable acetylene hydrochlorination catalysts is of great industrial importance. The successful replacement of the highly toxic mercuric chloride catalyst with gold has led to a flurry of research in this area. One key aspect, which led to the commercialization of the gold catalyst is the use of thiosulphate as a stabilizing ligand. This study investigates the use of a range of sulfur containing compounds as promoters for production of highly active Au/C catalysts. Promotion is observed across a range of metal sulfates, non-metal sulfates, and sulfuric acid treatments. This observed enhancement can be optimized by careful consideration of either pre- or post-treatments, concentration of dopants used, and modification of washing steps. Pre-treatment of the carbon support with sulfuric acid (0.76 m) resulted in the most active Au/C in this series with an acetylene conversion of ≈70% at 200 °C.

Progress and Challenges of Mercury-Free Catalysis for Acetylene Hydrochlorination

Activated carbon-supported HgCl2 catalyst has been used widely in acetylene hydrochlorination in the chlor-alkali chemical industry. However, HgCl2 is an extremely toxic pollutant. It is not only harmful to human health but also pollutes the environment. Therefore, the design and synthesis of mercury-free and environmentally benign catalysts with high activity has become an urgent need for vinyl chloride monomer (VCM) production. This review summarizes research progress on the design and development of mercury-free catalysts for acetylene hydrochlorination. Three types of catalysts for acetylene hydrochlorination in the chlor-alkali chemical industry are discussed. These catalysts are a noble metal catalyst, non-noble metal catalyst, and non-metallic catalyst. This review serves as a guide in terms of the catalyst design, properties, and catalytic mechanism of mercury-free catalyst for the acetylene hydrochlorination of VCM. The key problems and issues are discussed, and future trends are envisioned.

Adsorption Behavior and Electron Structure Engineering of Pd-Based Catalysts for Acetylene Hydrochlorination

Adsorption and activation for substrates and the stability of Pd species in Pd-based catalysts are imperative for their wider adoption in industrial and practical applications. However, the influence factor of these aspects has remained unclear. This indicates a need to understand the various perceptions of the structure–function relationship that exists between microstructure and catalytic performance. Herein, we revisit the catalytic performance of supported-ionic-liquid-phase stabilized Pd-based catalysts with nitrogen-containing ligands as a promoter for acetylene hydrochlorination, and try to figure out their regulation. We found that the absolute value of the differential energy, |Eads(C2H2)-Eads(HCl)|, is negative correlated with the stability of palladium catalysts. These findings imply that the optimization of the electron structure provides a new strategy for designing highly active yet durable Pd-based catalysts.

Synergy between Ionic Liquids and CuCl2 in Gas–Liquid Phase Reactions of Acetylene Hydrochlorination

We studied the acetylene hydrochlorination in gas–liquid phase reactions using ionic liquids (IL) as the reaction media and CuCl2 as the catalyst. The Cu-IL catalyst showed strong synergy between the IL and the Cu(II) active catalytic species. For [PrMIm]Cl, the Cu-IL catalyst exhibited significant enhancement of the catalytic activity in comparison with the CuCl2 catalyst supported on activated carbon and the IL alone as the catalyst. We have also performed DFT calculations of the reaction process, which provides a good explanation of our experimental results and for the synergetic effect. Our result suggests that ILs may be used to improve the activity of other metallic catalysts for the hydrochlorination reaction of acetylene.

Highly Active AuCu-Based Catalysts for Acetylene Hydrochlorination Prepared Using Organic Aqua Regia

Development of a sustainable process for designing and synthesising an active and stable catalyst for hydrochlorination of acetylene is challenging, yet crucial, for industrial vinyl chloride monomer (VCM) production. Herein, direct synthesis of bimetallic AuCu catalysts using organic aqua regia (OAR) preparation methods was investigated. In comparison with conventional aqua regia (AR), bimetallic AuCu catalysts synthesised from OAR exhibit enhanced activity and stability. After careful characterisation of the catalyst samples using X-ray diffraction patterns (XRD), Scanning transmission electron microscopy (STEM), X-ray photoelectron spectroscopy (XPS), and Temperature-programmed desorption (TPD), this observation was justified for the following reasons: 1) the existence of sulphur and nitrogen atoms stabilised the cationic Au active sites, and 2) OAR helped to sustain the function of the Cu promotor by stabilising it. Advanced understanding on the importance of promoter stability has unveiled new perspectives for this research area.

An ultra-high H2S-resistant gold-based imidazolium ionic liquid catalyst for acetylene hydrochlorination

Enhancement of the sulfur resistance of gold-based catalysts is significantly relevant and highly desirable for the development and large-scale applications of these catalysts.

Design strategies for the development of a Pd-based acetylene hydrochlorination catalyst: improvement of catalyst stability by nitrogen-containing ligands

Acetylene hydrochlorination is an attractive chemical reaction for the manufacture of polyvinyl chloride (PVC), and the development efforts are focused on the search for non-mercury catalyst systems. Supported Pd-based catalysts have relatively high activity in the catalytic hydrochlorination of acetylene but are still deactivated rather quickly. Herein, we demonstrated that the atomically dispersed (NH₄)₂PdCl₄ complex, distributed on activated carbon, enabled the highly active and stable production of the vinyl chloride monomer (VCM) through acetylene hydrochlorination under low temperature conditions. We found that the presence of nitrogen-containing ligands in the structure of the active center could remarkably improve the stability of the Pd-based catalysts when compared with the case of the conventional PdCl₂ catalyst. Further analyses via X-ray diffraction (XRD), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS) and temperature-programmed reduction (TPR) show that the variations in the Pd dispersion, chemical state and reduction property are caused by the nitrogen-containing ligands. Temperature-programmed desorption (TPD) characterizations illustrated that the N-containing ligands over the (NH₄)₂PdCl₄/AC catalyst might enhance the adsorption of HCl. These findings suggest that in addition to strategies that target the doping modification of support materials, optimization of the structure of the active center complexes provides a new path for the design of highly active and stable Pd-based catalysts.

The activation of substrates over Pd active sites and the corresponding dispersion could be enhanced by the introduction of N-containing ligands.

Acetylene in Organic Synthesis: Recent Progress and New Uses

Recent progress in the leading synthetic applications of acetylene is discussed from the prospect of rapid development and novel opportunities. A diversity of reactions involving the acetylene molecule to carry out vinylation processes, cross-coupling reactions, synthesis of substituted alkynes, preparation of heterocycles and the construction of a number of functionalized molecules with different levels of molecular complexity were recently studied. Of particular importance is the utilization of acetylene in the synthesis of pharmaceutical substances and drugs. The increasing interest in acetylene and its involvement in organic transformations highlights a fascinating renaissance of this simplest alkyne molecule.

Synthesis and characteristics of organotin-based catalysts for acetylene hydrochlorination

Organotin-based catalysts prepared by a facile and green synthesis route were used in the acetylene hydrochlorination reaction. In detail, organotin-based catalysts were directly synthesized by supporting both organotin and nitrogen compounds on a coal-based columnar activated carbon (AC) using both incipient wetness impregnation and calcination methods. Interestingly, upon addition of nitrogen compounds, the resultant (SnCl4 + C16H34Cl2Sn)/AC catalysts showed higher activity and stability when compared the its (SnCl4 + C16H34Cl2Sn + C2N4H4)/AC counterpart at 200 °C and a gas hourly space velocity (GHSV, C2H2 based) of 30 h−1. According to the results, organotin was demonstrated to be the active site, whereas the incorporation of nitrogen allowed partial mitigation of the loss of active components.

Carbon-supported perovskite-like CsCuCl3 nanoparticles: a highly active and cost-effective heterogeneous catalyst for the hydrochlorination of acetylene to vinyl chloride

Non-mercuric catalysts in acetylene hydrochlorination reaction have been gained much attention.

Nitrogen-doped Carbon Derived from ZIF-8 as a High-performance Metal-free Catalyst for Acetylene Hydrochlorination

Acetylene hydrochlorination is a major industrial technology for manufacturing vinyl chloride monomer in regions with abundant coal resources; however, it is plagued by the use of mercury(II) chloride catalyst. The development of a nonmercury catalyst has been extensively explored. Herein, we report a N-doped carbon catalyst derived from ZIF-8 with both high activity and quite good stability. The acetylene conversion reached 92% and decreased slightly during a 200 h test at 220 °C and atmospheric pressure. Experimental studies and theoretical calculations indicate that C atoms adjacent to the pyridinic N are the active sites, and coke deposition covering pyridinic N is the main reason for catalyst deactivation. The performance of those N-doped carbons makes it possible for practical applications with further effort. Furthermore, the result also provides guidance for designing metal-free catalysts for similar reactions.

Acetylene hydrochlorination using Au/carbon: a journey towards single site catalysis

The replacement of mercuric chloride in the production of vinyl chloride monomer, a precursor to PVC, would greatly reduce the environmental impact of this large scale industrial process.

Bi/AC modified with phosphoric acid as catalyst in the hydrochlorination of acetylene

Phosphorus-doped Bi/AC was prepared via a facile co-impregnation method and exhibited elevated catalytic performance.

Effect of Ru/Cl ratio on the reaction of acetylene hydrochlorination

Regulation of the Ru/Cl ratio could increase the amount of ruthenium oxides, improve the dispersion of Ru species on the carrier and enhance the adsorption ability of the reactants, consequently improving the catalytic performance.

Supported ionic-liquid-phase-stabilized Au(iii) catalyst for acetylene hydrochlorination

Using high-valent Au(iii) catalysis is highly desirable in many reactions; however it is plagued by the poor stability of Au(iii) complexes.

Non-mercury catalytic acetylene hydrochlorination over activated carbon-supported Au catalysts promoted by CeO2

Gold–cerium oxide catalysts were prepared to study the effects of cerium oxide additives on the catalytic performance of gold catalysts for acetylene hydrochlorination, using activated carbon as the support.

Hydrochlorination of acetylene catalyzed by an activated carbon supported chlorotriphenylphosphine gold complex

The presence of triphenylphosphine ligand inhibits the agglomeration of gold particles during acetylene hydrochlorination, thereby improving the catalytic performance of the Au-based catalyst.

Effects of nitrogen-dopants on Ru-supported catalysts for acetylene hydrochlorination

A series of N-doped spherical active carbons were synthesizedviathe pyrolysis of melamine in activated carbon, and used as a support to prepare Ru-based catalysts for an acetylene hydrochlorination reaction.