Silver supported on titania as an active catalyst for electrochemical carbon dioxide reduction

Experimental and Computational Study Toward Identifying Active Sites of Supported SnOx Nanoparticles for Electrochemical CO2 Reduction Using Machine-Learned Interatomic Potentials

SnOx has received great attention as an electrocatalyst for CO2 reduction reaction (CO2RR), however; it still suffers from low activity. Moreover, the atomic-level SnOx structure and the nature of the active sites are still ambiguous due to the dynamism of surface structure and difficulty in structure characterization under electrochemical conditions. Herein, CO2RR performance is enhanced by supporting SnO2 nanoparticles on two common supports, vulcan carbon and TiO2. Then, electrolysis of CO2 at various temperatures in a neutral electrolyte reveals that the application window for this catalyst is between 12 and 30 °C. Furthermore, this study introduces a machine learning interatomic potential method for the atomistic simulation to investigate SnO2 reduction and establish a correlation between SnOx structures and their CO2RR performance. In addition, selectivity is analyzed computationally with density functional theory simulations to identify the key differences between the binding energies of *H and *CO2 -, where both are correlated with the presence of oxygen on the nanoparticle surface. This study offers in-depth insights into the rational design and application of SnOx-based electrocatalysts for CO2RR.

Advances in Catalysts for Urea Electrosynthesis Utilizing CO2 and Nitrogenous Materials: A Mechanistic Perspective

Electrocatalytic urea synthesis from CO2 and nitrogenous substances represents an essential advance for the chemical industry, enabling the efficient utilization of resources and promoting sustainable development. However, the development of electrocatalytic urea synthesis has been severely limited by weak chemisorption, poor activation and difficulties in C-N coupling reactions. In this review, catalysts and corresponding reaction mechanisms in the emerging fields of bimetallic catalysts, MXenes, frustrated Lewis acid-base pairs and heterostructures are summarized in terms of the two central mechanisms of molecule-catalyst interactions as well as chemical bond cleavage and directional coupling, which provide new perspectives for improving the efficiency of electrocatalytic synthesis of urea. This review provides valuable insights to elucidate potential electrocatalytic mechanisms.

Decoration of Ag nanoparticles on CoMoO4 rods for efficient electrochemical reduction of CO2

Hydrothermal and photoreduction/deposition methods were used to fabricate Ag nanoparticles (NPs) decorated CoMoO4 rods. Improvement of charge transfer and transportation of ions by making heterostructure was proved by cyclic voltammetry and electrochemical impedance spectroscopy measurements. Linear sweep voltammetry results revealed a fivefold enhancement of current density by fabricating heterostructure. The lowest Tafel slope (112 mV/dec) for heterostructure compared with CoMoO4 (273 mV/dec) suggested the improvement of electrocatalytic performance. The electrochemical CO2 reduction reaction was performed on an H-type cell. The CoMoO4 electrocatalyst possessed the Faraday efficiencies (FEs) of CO and CH4 up to 56.80% and 19.80%, respectively at  - 1.3 V versus RHE. In addition, Ag NPs decorated CoMoO4 electrocatalyst showed FEs for CO, CH4, and C2H6 were 35.30%, 11.40%, and 44.20%, respectively, at the same potential. It is found that CO2 reduction products shifted from CO/CH4 to C2H6 when the Ag NPs deposited on the CoMoO4 electrocatalyst. In addition, it demonstrated excellent electrocatalytic stability after a prolonged 25 h amperometric test at  - 1.3 V versus RHE. It can be attributed to a synergistic effect between the Ag NPs and CoMoO4 rods. This study highlights the cooperation between Ag NPs on CoMoO4 components and provides new insight into the design of heterostructure as an efficient, stable catalyst towards electrocatalytic reduction of CO2 to CO, CH4, and C2H6 products.

Synergistic effect of Ag decorated in-liquid plasma treated titanium dioxide catalyst for efficient electrocatalytic CO2 reduction application

Recently, the conversion of carbon dioxide (CO2) into a useful resource and its byproducts by electrocatalytic reduction has been studied. It is well known that CO2 can be selectively reduced by gold, lead, etc. supported on conductive carbon. However, the high pH in the vicinity of the electrode raises concerns about the catalyst and catalyst support degradation. Therefore, we considered that using chemically stable TiO2 (titanium dioxide) powder as an alternative to carbon. Surface treatment using in-liquid plasma was used to improve the electrochemical properties of TiO2. TiO2 maintained its particle shape and crystalline structure after in-liquid plasma treatment. Electrochemical properties were evaluated and the disappearance of Ti4+ and Ti3+ redox peaks derived from TiO2 and a decrease in hydrogen overvoltage were observed. The hydrogen overvoltage relationship suggested that tungsten coating or doping on a portion of the reduced TiO2 surface. Electrocatalytic CO2 reduction using the silver nanoparticle-supported in-liquid plasma treated TiO2 showed increased hydrogen production. In electrocatalytic CO2 reduction, the ratio of hydrogen to carbon monoxide gas is important. Therefore, in-liquid plasma treated TiO2 is useful for the electrocatalytic CO2 reduction application.

Highly Efficient CO2 Reduction at Steady 2 A cm-2 by Surface Reconstruction of Silver Penetration Electrode

Electroreduction of CO2 to CO is a promising route for greenhouse gas resource utilization, but it still suffers from impractical current density and poor durability. Here, a nanosheet shell (NS) vertically standing on the Ag hollow fiber (NS@Ag HF) surface formed by electrochemical surface reconstruction is reported. As-prepared NS@Ag HF as a gas penetration electrode exhibited a high CO faradaic efficiency of 97% at an ultra-high current density of 2.0 A cm-2 with a sustained performance for continuous >200 h operation. The experimental and theoretical studies reveal that promoted surface electronic structures of NS@Ag HF by the nanosheets not only suppress the competitive hydrogen evolution reaction but also facilitate the CO2 reduction kinetics. This work provides a feasible strategy for fabricating robust catalysts for highly efficient and stable CO2 reduction.

Carbon black supported Ag nanoparticles in zero-gap CO2 electrolysis to CO enabling high mass activity

In this study Ag nanoparticles supported on carbon black (Ag/C) were studied as catalysts for the electrochemical reduction of CO₂ to CO. The nanoparticles were synthesized on three carbon supports, namely Super P, Vulcan and Ketjenblack with surface areas from 50 to 800 m² g^-1 using cysteamine as a linker as proposed by Kim et al., J. Am. Chem. Soc., 2015, 137, 13844. Gas diffusion electrodes were fabricated with all three Ag/Cs and then characterized in a zero-gap electrolyzer. All three supported catalysts achieve high voltage efficiencies, mass activities, and faradaic efficiencies above 80% up to 200 mA cm^-2 with Ag loadings of ∼0.07 mg cm^-2. Using an IrO₂ anode, a partial CO current density of 196 mA cm^-2 at 2.95 V and a mass activity of 3920 mA mg^-1 at a cell voltage of 3.2 V was achieved. When changing the electrolyte from 0.1 M KOH to 0.1 M CsOH, it is possible to achieve 90% FE_CO at 300 mA cm^-2. This results in a mass activity up to 5400 mA mg^-1. Moreover, long-term tests at 300 mA cm^-2 with 0.1 M CsOH resulted in FE_CO remaining above 80% over 11 h. The electrochemical performance did not show a dependence on the carbon support, indicating that mass transport is limiting the cathode, rather than catalyst kinetics. It is worth noting that this may only apply to electrodes with PTFE binders as used in this study, and electrodes with ionomer binders may show a dependence on the catalyst support.

Electrochemical organic reactions: A tutorial review

Although the core of electrochemistry involves simple oxidation and reduction reactions, it can be complicated in real electrochemical organic reactions. The principles used in electrochemical reactions have been derived using physical organic chemistry, which drives other organic/inorganic reactions. This review mainly comprises two themes: the first discusses the factors that help optimize an electrochemical reaction, including electrodes, supporting electrolytes, and electrochemical cell design, and the second outlines studies conducted in the field over a period of 10 years. Electrochemical reactions can be used as a versatile tool for synthetically important reactions by modifying the constant electrolysis current.

Influence of Ag Metal Dispersion on the Catalyzed Reduction of CO2 into Chemical Fuels over Ag-ZrO2 Catalysts

Metal/metal oxide catalysts reveal unique CO₂ adsorption and hydrogenation properties in CO₂ electroreduction for the synthesis of chemical fuels. The dispersion of active components on the surface of metal oxide has unique quantum effects, significantly affecting the catalytic activity and selectivity. Catalyst models with 25, 50, and 75% Ag covering on ZrO₂, denoted as Ag₄/(ZrO₂)₉, Ag₈/(ZrO₂)₉, and Ag₁₂/(ZrO₂)₉, respectively, were developed and coupled with a detailed investigation of the electronic properties and electroreduction processes from CO₂ into different chemical fuels using density functional theory calculations. The dispersion of Ag can obviously tune the hybridization between the active site of the catalyst and the O atom of the intermediate species CH₃O^* derived from the reduction of CO₂, which can be expected as the key intermediate to lead the reduction path to differentiation of generation of CH₄ and CH₃OH. The weak hybridization between CH₃O^* and Ag₄/(ZrO₂)₉ and Ag₁₂/(ZrO₂)₉ favors the further reduction of CH₃O^* into CH₃OH. In stark contrast, the strong hybridization between CH₃O^* and Ag₈/(ZrO₂)₉ promotes the dissociation of the C-O bond of CH₃O^*, thus leading to the generation of CH₄. Results provide a fundamental understanding of the CO₂ reduction mechanism on the metal/metal oxide surface, favoring novel catalyst rational design and chemical fuel production.

Functionalized Ag with Thiol Ligand to Promote Effective CO2 Electroreduction

It is challenging while critical to develop efficient catalysts that can achieve both high current density and high energy efficiency for electrocatalytic CO₂ reduction (CO₂R). Herein, we report a strategy of tailoring the surface electronic structure of an Ag catalyst via thiol ligand modification to improve its intrinsic activity, selectivity, and further energy efficiency toward CO₂R. Specifically, interconnected Ag nanoparticles with residual thiol ligands on the surface were prepared through electrochemical activation of a thiol-ligand-based Ag complex. When it was used as a catalyst for CO₂R, the thiol-ligand modified Ag exhibited high CO selectivity (>90%) throughout a wide electrode-potential range; furthermore, high cathodic energy efficiencies of >90% and >70% were obtained for CO formation at high current densities of 150 and 750 mA cm^-2, respectively, outperforming the state-of-the-art Ag-based electrocatalysts for CO₂ to CO conversion. The first-principle calculations on the reaction energetics suggest that the binding energies of the key intermediate -*COOH on Ag are optimized by the adsorbed thiol ligand, thus favoring CO formation while suppressing the competing H₂ evolution. Our findings provide a rational design strategy for CO₂ reduction electrocatalyst by electronic modulation through surface-adsorbed ligands.

Synergistic Cr2 O3 @Ag Heterostructure Enhanced Electrocatalytic CO2 Reduction to CO

The electrocatalytic CO₂ RR to produce value-added chemicals and fuels has been recognized as a promising means to reduce the reliance on fossil resources; it is, however, hindered due to the lack of high-performance electrocatalysts. The effectiveness of sculpturing metal/metal oxides (MMO) heterostructures to enhance electrocatalytic performance toward CO₂ RR has been well documented, nonetheless, the precise synergistic mechanism of MMO remains elusive. Herein, an in operando electrochemically synthesized Cr₂ O₃ -Ag heterostructure electrocatalyst (Cr₂ O₃ @Ag) is reported for efficient electrocatalytic reduction of CO₂ to CO. The obtained Cr₂ O₃ @Ag can readily achieve a superb FE_CO of 99.6% at -0.8 V (vs RHE) with a high J_CO of 19.0 mA cm^-2 . These studies also confirm that the operando synthesized Cr₂ O₃ @Ag possesses high operational stability. Notably, operando Raman spectroscopy studies reveal that the markedly enhanced performance is attributable to the synergistic Cr₂ O₃ -Ag heterostructure induced stabilization of CO₂ ^•- /*COOH intermediates. DFT calculations unveil that the metallic-Ag-catalyzed CO₂ reduction to CO requires a 1.45 eV energy input to proceed, which is 0.93 eV higher than that of the MMO-structured Cr₂ O₃ @Ag. The exemplified approaches in this work would be adoptable for design and development of high-performance electrocatalysts for other important reactions.

CO2 Electrolysis via Surface-Engineering Electrografted Pyridines on Silver Catalysts

The electrochemical reduction of carbon dioxide (CO₂) to value-added materials has received considerable attention. Both bulk transition-metal catalysts and molecular catalysts affixed to conductive noncatalytic solid supports represent a promising approach toward the electroreduction of CO₂. Here, we report a combined silver (Ag) and pyridine catalyst through a one-pot and irreversible electrografting process, which demonstrates the enhanced CO₂ conversion versus individual counterparts. We find that by tailoring the pyridine carbon chain length, a 200 mV shift in the onset potential is obtainable compared to the bare silver electrode. A 10-fold activity enhancement at −0.7 V vs reversible hydrogen electrode (RHE) is then observed with demonstratable higher partial current densities for CO, indicating that a cocatalytic effect is attainable through the integration of the two different catalytic structures. We extended the performance to a flow cell operating at 150 mA/cm², demonstrating the approach’s potential for substantial adaptation with various transition metals as supports and electrografted molecular cocatalysts.

Electro-Conversion of Carbon Dioxide to Valuable Chemicals in a Membrane Electrode Assembly

Electro-conversion of carbon dioxide (CO2) into valuable chemicals is an efficient method to deal with excessive CO2 in the atmosphere. However, undesirable CO2 reaction kinetics in the bulk solution strongly limit current density, and thus it is incompetent in market promotion. Flow cell technology provides an insight into uplifting current density. As an efficient flow cell configuration, membrane electrode assembly (MEA) has been proposed and proven as a viable technology for scalable CO2 electro-conversion, promoting current density to several hundred mA/cm2. In this review, we systematically reviewed recent perspectives and methods to put forward the utilization of state-of-the-art MEA to convert CO2 into valuable chemicals. Configuration design, catalysts nature, and flow media were discussed. At the end of this review, we also presented the current challenges and the potential directions for potent MEA design. We hope this review could offer some clear, timely, and valuable insights on the development of MEA for using wastewater-produced CO2.

Electroreduction of CO2 toward High Current Density

Carbon dioxide (CO2) electroreduction offers an attractive pathway for converting CO2 to valuable fuels and chemicals. Despite the existence of some excellent electrocatalysts with superior selectivity for specific products, these reactions are conducted at low current densities ranging from several mA cm−2 to tens of mA cm−2, which are far from commercially desirable values. To extend the applications of CO2 electroreduction technology to an industrial scale, long-term operations under high current densities (over 200 mA cm−2) are desirable. In this paper, we review recent major advances toward higher current density in CO2 reduction, including: (1) innovations in electrocatalysts (engineering the morphology, modulating the electronic structure, increasing the active sites, etc.); (2) the design of electrolyzers (membrane electrode assemblies, flow cells, microchannel reactors, high-pressure cells, etc.); and (3) the influence of electrolytes (concentration, pH, anion and cation effects). Finally, we discuss the current challenges and perspectives for future development toward high current densities.

Efficient CO2 Electroreduction over Silver Hollow Fiber Electrode

Electrocatalytic reduction of CO2 to fuels and chemicals is one of the most attractive routes for CO2 utilization. However, low efficiency and poor stability restrict the practical application of most conventional electrocatalysts. Here, a silver hollow fiber electrode is presented as a novel self-supported gas diffusion electrode for efficient and stable CO2 electroreduction to CO. A CO faradaic efficiency of over 92% at current densities of above 150 mA∙cm−2 is achieved in 0.5 M KHCO3 for over 100 h, which is comparable to the most outstanding Ag-based electrocatalysts. The electrochemical results suggest the excellent electrocatalytic performance of silver hollow fiber electrode is attributed to the unique pore structures providing abundant active sites and favorable mass transport, which not only suppresses the competitive hydrogen evolution reaction (HER) but also facilitates the CO2 reduction kinetics.

Hydrophobic Electrode Design for CO2 Electroreduction in a Microchannel Reactor

Microchannel reactor is a novel electrochemical device to intensify CO₂ mass transfer with large interfacial areas. However, if the catalyst inserted in the microchannel is wetted, CO₂ is required to diffuse across the liquid film to get access to reaction sites. In this paper, a hydrophobic polytetrafluoroethylene (PTFE)-doped Ag nanocatalyst on a Zn rod was synthesized through a facile galvanic replacement of 2Ag⁺+Zn → 2Ag + Zn²⁺. The catalyst layer, which was PTFE incorporated into the Ag matrix, was detected to distribute uniformly on the Zn substrate with a thickness of 77 μm. Consequently, the PTFE-doped electrode demonstrated enhanced activity with an optimal 96.19% CO faradaic efficiency (FE_CO) in the microchannel reactor. Typically, the catalyst could maintain over 90% FE_CO even at the current density of 24 mA cm^-2, which was nearly 30% higher than that of a similar catalyst without PTFE. In addition, influences of the concentration of PTFE and deposition time were also investigated, determining that 1 vol % of PTFE and 30 min of coating yielded best electrocatalytic efficiency. To achieve a further breakthrough of CO₂ mass transfer limitations, reactions were applied under relatively high pressures (3-15 bar) in a single-compartment high-pressure cell. The maximum CO partial current density (j_CO) can reach 106.76 mA cm^-2 at 9 bar.

Bayesian optimization of electrochemical devices for electrons-to-molecules conversions: the case of pulsed CO2 electroreduction

Bayesian optimization (BO) was implemented to improve a membrane electrode assembly CO2 electroreduction device undergoing pulsed operation.

Modulating the electrocatalytic CO2 reduction performances of bismuth nanoparticles with carbon substrates with controlled degrees of oxidation

The catalytic performances of metal nanoparticles can be widely tuned and promoted by the metal-support interactions. Here, we report that the morphologies and electrocatalytic CO₂ reduction reaction (CO₂RR) properties of bismuth nanoparticles (BiNPs) can be rationally modulated by their interactions with carbon black (CB) supports by controlling the degree of surface oxidation. Appropriately oxidized CB supports can provide sufficient oxygen-containing groups for anchoring BiNPs with tunable sizes and surface areas, desirable key intermediate adsorption abilities, appropriate surface wettability, and adequate electron transfer abilities. As a result, the optimized Bi/CB catalysts exhibited a promoted CO₂RR performance with a Faradaic efficiency of 94% and a current density of 16.7 mA cm^-2 for HCOO^- at -0.9 V versus a reversible hydrogen electrode. Our results demonstrate the significance of regulating the interactions between supports and metal nanoparticles for both synthesis of the catalyst and electrolysis applications, which may find broader applicability in more electrocatalyst designs.

Silver nanomaterials: synthesis and (electro/photo) catalytic applications

In view of their unique characteristics and properties, silver nanomaterials (Ag NMs) have been used not only in the field of nanomedicine but also for diverse advanced catalytic technologies. In this comprehensive review, light is shed on general synthetic approaches encompassing chemical reduction, sonochemical, microwave, and thermal treatment among the preparative methods for the syntheses of Ag-based NMs and their catalytic applications. Additionally, some of the latest innovative approaches such as continuous flow integrated with MW and other benign approaches have been emphasized that ultimately pave the way for sustainability. Moreover, the potential applications of emerging Ag NMs, including sub nanomaterials and single atoms, in the field of liquid-phase catalysis, photocatalysis, and electrocatalysis as well as a positive role of Ag NMs in catalytic reactions are meticulously summarized. The scientific interest in the synthesis and applications of Ag NMs lies in the integrated benefits of their catalytic activity, selectivity, stability, and recovery. Therefore, the rise and journey of Ag NM-based catalysts will inspire a new generation of chemists to tailor and design robust catalysts that can effectively tackle major environmental challenges and help to replace noble metals in advanced catalytic applications. This overview concludes by providing future perspectives on the research into Ag NMs in the arena of electrocatalysis and photocatalysis.

A Cu2 O-derived Polymeric Carbon Nitride Heterostructured Catalyst for the Electrochemical Reduction of Carbon Dioxide to Ethylene

The electroreduction of carbon dioxide to hydrocarbons has been proposed as a promising way to utilize CO₂ and maintain the ecosystem carbon balance. However, the selective reduction of CO₂ to C₂ hydrocarbons is still challenging. In this study, a highly efficient heterostructured catalyst has been developed, composed of a carbon nitride (CN)-encapsulated copper oxide hybrid (Cu_x O/CN). The interaction between the metal and carbon nitride in the heterostructured catalysts improves the intrinsic electrical conductivity and the charge transfer processes at metal-support interfaces. A remarkable enhancement in the selectivity of hydrocarbons is achieved with these modified Cu-based electrocatalysts, with an onset potential of -0.4 V and high C₂ H₄ faradaic efficiency of 42.2 %, and these catalysts can also effectively suppress H₂ evolution during the CO₂ reduction reaction. This work provides a simple and cost-effective method for synthesizing CN-encapsulated catalysts that provides the possibility of efficiently converting CO₂ into C₂ hydrocarbons.

Enhanced Electrochemical Reduction of CO2 to CO on Ag/SnO2 by a Synergistic Effect of Morphology and Structural Defects

Silver (Ag)-based materials are considered to be promising materials for electrochemical reduction of CO₂ to produce CO, but the selectivity and efficiency of traditional polycrystalline Ag materials are insufficient; there still exists a great challenge to explore novel modified Ag based materials. Herein, a nanocomposite of Ag and SnO₂ (Ag/SnO₂ ) for efficient reduction of CO₂ to CO is reported. HRTEM and XRD patterns clearly demonstrated the lattice destruction of Ag and the amorphous SnO₂ in the Ag/SnO₂ nanocomposite. Electrochemical tests indicated the nanocomposite containing 15% SnO₂ possesses highest catalytic selectivity featured by a CO faradaic efficiency (FE) of 99.2% at -0.9 V versus reversible hydrogen electrode (vs RHE) and FE>90% for the CO product at a wide potential range from -0.8 V to -1.4 V vs RHE. Experimental characterization and analysis showed that the high catalytic performance is attributed to not only the branched morphology of Ag/SnO₂ nanocomposites (NCs), which endows the maximum exposure of active sites, but also the special adsorption capacity of abundant defect sites in the crystal for *COOH (the key intermediate of CO formation), which improves the intrinsic activity of the catalyst. But equally important, the existed SnO₂ also plays an important role in inhibiting hydrogen evolution reaction (HER) and anchoring defect sites. This work demonstrates the use of crystal defect engineering and synergy in composite to improve the efficiency of electrocatalytic CO₂ reduction reaction (CO₂ RR).

Electrocatalysis for CO2 conversion: from fundamentals to value-added products

This timely and comprehensive review mainly summarizes advances in heterogeneous electroreduction of CO₂: from fundamentals to value-added products.

Selective CO2 reduction towards a single upgraded product: a minireview on multi-elemental copper-free electrocatalysts

Electrocatalytic conversion of the greenhouse gas carbon dioxide to liquid fuels or upgraded chemicals is a critical strategy to mitigate anthropogenic climate change. To this end, we urgently need high-performance CO₂ reduction catalysts.

SnO2-Modified Two-Dimensional CuO for Enhanced Electrochemical Reduction of CO2 to C2H4

Electrochemical reduction of CO₂ was a widespread method for CO₂ conversion into valuable chemical fuel. C₂H₄ is an important product from CO₂ reduction. However, conversion of CO₂ into the hydrocarbon C₂H₄ faced large energy barriers. Herein, we, for the first time, achieve a high efficiency for electrochemical conversion of CO₂ to C₂H₄ on a tin-modified CuO. By modifying with Sn, we obtained a related low onset potential of C₂H₄ as positive as -0.8 V versus RHE and a high Faradaic efficiency of C₂H₄ as high as 22% at -1.0 V (vs RHE). According to density functional calculation, the Sn dopant mainly enriched the electron density of CuO, while it was electron-poor in the Sn dopants. The rate of CO₂ reduction can be enhanced on Cu nanosheets with higher electron density. We believed that this work would promote the development of two-dimensional catalysts for CO₂ conversion and deepen the understanding of doping on CO₂ reduction.

Electrochemical Reactors for CO2 Conversion

Increasing risks from global warming impose an urgent need to develop technologically and economically feasible means to reduce CO2 content in the atmosphere. Carbon capture and utilization technologies and carbon markets have been established for this purpose. Electrocatalytic CO2 reduction reaction (CO2RR) presents a promising solution, fulfilling carbon-neutral goals and sustainable materials production. This review aims to elaborate on various components in CO2RR reactors and relevant industrial processing. First, major performance metrics are discussed, with requirements obtained from a techno-economic analysis. Detailed discussions then emphasize on (i) technical benefits and challenges regarding different reactor types, (ii) critical features in flow cell systems that enhance CO2 diffusion compared to conventional H-cells, (iii) electrolyte and its effect on liquid phase electrolyzers, (iv) catalysts for feasible products (carbon monoxide, formic acid and multi-carbons) and (v) strategies on flow channel and anode design as next steps. Finally, specific perspectives on CO2 feeds for the reactor and downstream purification techniques are annotated as part of the CO2RR industrial processing. Overall, we focus on the component and system aspects for the design of a CO2RR reactor, while pointing out challenges and opportunities to realize the ultimate goal of viable carbon capture and utilization technology.

Strategies in catalysts and electrolyzer design for electrochemical CO2 reduction toward C2+ products

In light of environmental concerns and energy transition, electrochemical CO₂ reduction (ECR) to value-added multicarbon (C_{2 +}) fuels and chemicals, using renewable electricity, presents an elegant long-term solution to close the carbon cycle with added economic benefits as well. However, electrocatalytic C─C coupling in aqueous electrolytes is still an open challenge due to low selectivity, activity, and stability. Design of catalysts and reactors holds the key to addressing those challenges. We summarize recent progress in how to achieve efficient C─C coupling via ECR, with emphasis on strategies in electrocatalysts and electrocatalytic electrode/reactor design, and their corresponding mechanisms. In addition, current bottlenecks and future opportunities for C_{2 +} product generation is discussed. We aim to provide a detailed review of the state-of-the-art C─C coupling strategies to the community for further development and inspiration in both fundamental understanding and technological applications.

Rational Design of Ag-Based Catalysts for the Electrochemical CO2 Reduction to CO: A Review

The selective electrochemical CO₂ reduction (ECR) to CO in aqueous electrolytes has gained significant interest in recent years due to its capability to mitigate the environmental issues associated with CO₂ emission and to convert renewable energy such as wind and solar power into chemical energy as well as its potential to realize the commercial use of CO₂ . In view of the thermodynamic stability and kinetic inertness of CO₂ molecules, the exploitation of active, selective, and stable catalysts for the ECR to CO is crucial to promote the reaction efficiency. Indeed, plenty of electrocatalysts for the selective ECR to CO have been explored, of which Ag is known as the most promising electrocatalyst for large-scale ECR to CO due to several competitive advantages including high catalytic performance, low price, and rich reserves compared with other metal counterparts. To provide useful guidelines for the further development of efficient catalysts for the ECR to CO, a comprehensive summary of the recent progress of Ag-based electrocatalysts is presented in this Review. Different modification strategies of Ag-based electrocatalysts are highlighted, including exposure of crystal facets, tuning of morphology and size, introduction of support materials, alloying with other metals, and surface modification with functional groups. The reaction mechanisms involved in these different modification strategies of Ag-based electrocatalysts are also discussed. Finally, the prospects for the development of next-generation Ag-based electrocatalysts are proposed in an effort to facilitate the industrialization of ECR to CO.

Facile synthesis of anhydrous microparticles using plug-and-play microfluidic reactors

Microfluidic materials synthesis techniques are an ideal approach for controlled synthesis of anhydrous microparticles. In this article, we highlight the recent developments using plug-and-play microreactors for anhydrous microparticle synthesis.

Investigation of CO2 single-pass conversion in a flow electrolyzer

This work discusses single-pass CO₂ conversion in a systematic study on CO₂ to CO flow cell electrolyzers.

Transition metal-based catalysts for the electrochemical CO2 reduction: from atoms and molecules to nanostructured materials

An overview of the main strategies for the rational design of transition metal-based catalysts for the electrochemical conversion of CO₂, ranging from molecular systems to single-atom and nanostructured catalysts.

Continuous flow synthesis of phase transition-resistant titania microparticles with tunable morphologies

Titania microspheres have attracted substantial attention for a variety of applications, including ion scavenging, catalysis, and energy generation, though most synthetic techniques are limited to a few basic morphologies and narrow size ranges. Here, an intensified microfluidic strategy for continuous synthesis of anatase titania microspheres is presented. In-flow photo crosslinking, incorporated with a flow reactor and polar aprotic solvent, enables access to precursor compositions up to an order of magnitude higher than those previously reported, with size tunability approaching two orders of magnitude. Morphological and surface area effects associated with precursor composition are explored, resulting in hollow, yolk–shell, macroporous, and dense titania microspheres containing no detectable rutile phase and possessing surface areas exceeding 350 m² g⁻¹ post calcination. Furthermore, effects of calcination temperature and time on the surface area, crystallinity and phase composition, and morphology of the synthesized titania microspheres are studied in detail. The synthesized microspheres are shown to remain completely in the anatase phase, even at temperatures up to 900 °C, far beyond the expected phase transition temperature. Thus, the breadth of attainable morphologies, specific surface areas, and phase compositions present a variety of intriguing substrate candidates for such applications as heterogeneous (photo) catalysis, adsorption and ion capture, electrochemistry, and photovoltaics.

A flow chemistry strategy for synthesis of anatase titania microparticles utilizing a flow-focusing microreactor integrated with a collimated UV LED is presented. The synthesized microparticles possess a wide variety of morphologies and high surface areas (up to 362 m² g⁻¹).

Electrochemical CO2 Reduction into Chemical Feedstocks: From Mechanistic Electrocatalysis Models to System Design

The electrochemical reduction of CO₂ is a promising route to convert intermittent renewable energy to storable fuels and valuable chemical feedstocks. To scale this technology for industrial implementation, a deepened understanding of how the CO₂ reduction reaction (CO₂ RR) proceeds will help converge on optimal operating parameters. Here, a techno-economic analysis is presented with the goal of identifying maximally profitable products and the performance targets that must be met to ensure economic viability-metrics that include current density, Faradaic efficiency, energy efficiency, and stability. The latest computational understanding of the CO₂ RR is discussed along with how this can contribute to the rational design of efficient, selective, and stable electrocatalysts. Catalyst materials are classified according to their selectivity for products of interest and their potential to achieve performance targets is assessed. The recent progress and opportunities in system design for CO₂ electroreduction are described. To conclude, the remaining technological challenges are highlighted, suggesting full-cell energy efficiency as a guiding performance metric for industrial impact.

Solvents and Supporting Electrolytes in the Electrocatalytic Reduction of CO2

Different electrolytes applied in the aqueous electrocatalytic CO₂ reduction reaction (CO₂RR) considerably influence the catalyst performance. Their concentration, species, buffer capacity, and pH value influence the local reaction conditions and impact the product distribution of the electrocatalyst. Relevant properties of prospective solvents include their basicity, CO₂ solubility, conductivity, and toxicity, which affect the CO₂RR and the applicability of the solvents. The complexity of an electrochemical system impedes the direct correlation between a single parameter and cell performance indicators such as the Faradaic efficiency; thus the effects of different electrolytes are often not fully comprehended. For an industrial application, a deeper understanding of the effects described in this review can help with the prediction of performance, as well as the development of scalable electrolyzers. In this review, the application of supporting electrolytes and different solvents in the CO₂RR reported in the literature are summarized and discussed.

Multilayer Electrolyzer Stack Converts Carbon Dioxide to Gas Products at High Pressure with High Efficiency

Electrochemical reduction of CO₂ is a value-added approach to both decrease the atmospheric emission of carbon dioxide and form valuable chemicals. We present a zero gap electrolyzer cell, which continuously converts gas phase CO₂ to products without using any liquid catholyte. This is the first report of a multilayer CO₂ electrolyzer stack for scaling up the electrolysis process. CO formation with partial current densities above 250 mA cm^-2 were achieved routinely, which was further increased to 300 mA cm^-2 (with ∼95% faradic efficiency) by pressurizing the CO₂ inlet (up to 10 bar). Evenly distributing the CO₂ gas among the layers, the electrolyzer operates identically to the sum of multiple single-layer electrolyzer cells. When passing the CO₂ gas through the layers consecutively, the CO₂ conversion efficiency increased. The electrolyzer simultaneously provides high partial current density, low cell voltage (-3.0 V), high conversion efficiency (up to 40%), and high selectivity for CO production.

Electrodeposited AgCu Foam Catalysts for Enhanced Reduction of CO2 to CO

Selective electrochemical reduction of CO₂ is an emerging field which needs more active and stable catalysts for its practicability. In this work, we have studied the influence of Ag metal incorporation into Cu dendritic structures on the product distribution and selectivity of CO₂ electroreduction. Bimetallic AgCu foams prepared by hydrogen bubble templated electrodeposition shift the potentials of CO production to more positive values compared to bulk silver. The presence of Ag during the electrodeposition significantly changed the size and the shape of the dendrites in the pore walls of AgCu foams compared to Cu foam. The CO adsorption characteristics are studied by operando Raman spectroscopy. In the presence of Ag, the maximum CO adsorption is observed at a more positive potential. As a result, an improved selectivity for CO is obtained for AgCu foam catalysts at lower overpotentials compared to Cu foam catalyst, evidencing a synergistic effect between the bimetallic components. We were successful in increasing the CO mass activity with respect to the total Ag amount. AgCu foams are found to retain the CO selectivity during long-term operation, and with their easily scalable electrodeposition synthesis they possess high potential for industrial application.