Alkalinity Concentration Swing for Direct Air Capture of Carbon Dioxide

Engineering Aspects for the Design of a Bicarbonate Zero-Gap Flow Electrolyzer for the Conversion of CO2 to Formate

CO₂ electrolyzers require gaseous CO₂ or saturated CO₂ solutions to achieve high energy efficiency (EE) in flow reactors. However, CO₂ capture and delivery to electrolyzers are in most cases responsible for the inefficiency of the technology. Recently, bicarbonate zero-gap flow electrolyzers have proven to convert CO₂ directly from bicarbonate solutions, thus mimicking a CO₂ capture medium, obtaining high Faradaic efficiency (FE) and partial current density (CD) toward carbon products. However, since bicarbonate electrolyzers use a bipolar membrane (BPM) as a separator, the cell voltage (V_Cell) is high, and the system becomes less efficient compared to analogous CO₂ electrolyzers. Due to the role of the bicarbonate both as a carbon donor and proton donor (in contrast to gas-fed CO₂ electrolyzers), optimization by using know-how from conventional gas-fed CO₂ electrolyzers is not valid. In this study, we have investigated how different engineering aspects, widely studied for upscaling gas-fed CO₂ electrolyzers, influence the performance of bicarbonate zero-gap flow electrolyzers when converting CO₂ to formate. The temperature, flow rate, and concentration of the electrolyte are evaluated in terms of FE, productivity, V_Cell, and EE in a broad range of current densities (10-400 mA cm^-2). A CD of 50 mA cm^-2, room temperature, high flow rate (5 mL cm^-2) of the electrolyte, and high carbon load (KHCO₃ 3 M) are proposed as potentially optimal parameters to benchmark a design to achieve the highest EE (27% is obtained this way), one of the most important criteria when upscaling and evaluating carbon capture and conversion technologies. On the other hand, at high CD (>300 mA cm^-2), low flow rate (0.5 mL cm^-2) has the highest interest for downstream processing (>40 g L^-1 formate is obtained this way) at the cost of a low EE (<10%).

Electrochemical carbon capture processes for mitigation of CO2 emissions

This review discusses the emerging science and research progress underlying electrochemical processes for carbon capture for mitigation of CO2 emissions, and assesses their current maturity and trajectory.