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Zaid A, Hassan NH, Marriott PJ, Wong YF. Comprehensive Two-Dimensional Gas Chromatography as a Bioanalytical Platform for Drug Discovery and Analysis. Pharmaceutics 2023; 15:pharmaceutics15041121. [PMID: 37111606 PMCID: PMC10140985 DOI: 10.3390/pharmaceutics15041121] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/15/2023] [Revised: 03/26/2023] [Accepted: 03/27/2023] [Indexed: 04/05/2023] Open
Abstract
Over the last decades, comprehensive two-dimensional gas chromatography (GC×GC) has emerged as a significant separation tool for high-resolution analysis of disease-associated metabolites and pharmaceutically relevant molecules. This review highlights recent advances of GC×GC with different detection modalities for drug discovery and analysis, which ideally improve the screening and identification of disease biomarkers, as well as monitoring of therapeutic responses to treatment in complex biological matrixes. Selected recent GC×GC applications that focus on such biomarkers and metabolite profiling of the effects of drug administration are covered. In particular, the technical overview of recent GC×GC implementation with hyphenation to the key mass spectrometry (MS) technologies that provide the benefit of enhanced separation dimension analysis with MS domain differentiation is discussed. We conclude by highlighting the challenges in GC×GC for drug discovery and development with perspectives on future trends.
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Affiliation(s)
- Atiqah Zaid
- Centre for Research on Multidimensional Separation Science, School of Chemical Sciences, Universiti Sains Malaysia, Penang 11800, Malaysia
| | - Norfarizah Hanim Hassan
- Centre for Research on Multidimensional Separation Science, School of Chemical Sciences, Universiti Sains Malaysia, Penang 11800, Malaysia
| | - Philip J. Marriott
- Australian Centre for Research on Separation Science, School of Chemistry, Monash University, Wellington Road, Clayton, Melbourne, VIC 3800, Australia
| | - Yong Foo Wong
- Centre for Research on Multidimensional Separation Science, School of Chemical Sciences, Universiti Sains Malaysia, Penang 11800, Malaysia
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2
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Aoki H, Hattori Y, Sasaki T, Otsuka M. Comparative study on the real-time monitoring of a fluid bed drying process of extruded granules using near-infrared spectroscopy and audible acoustic emission. Int J Pharm 2022; 619:121689. [PMID: 35331834 DOI: 10.1016/j.ijpharm.2022.121689] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/10/2021] [Revised: 03/02/2022] [Accepted: 03/17/2022] [Indexed: 11/18/2022]
Abstract
The process of fluidized bed drying of granules was comparatively evaluated by on-line real-time measurements of granule moisture content (MC) using near-infrared spectroscopy (NIR) and audible acoustic emission (AAE). The extruded granules were prepared by kneading a powder blend containing lactose, starch, crystalline cellulose, and riboflavin, with water. The MC of the granules (while they were dried at 35 °C in a fluidized bed dryer) was monitored simultaneously with NIR and AAE. The prediction accuracy of the NIR and AAE using partial least squares (PLS) was verified by measuring MC of the granules. The best calibration models following NIR and AAE evaluations consisted of five latent variables with correlation coefficients of 1.000 and 0.998 and root mean square error of 0.259 and 0.615, respectively. As a result of external verification, the accuracy of MC analysis by AAE was slightly lower than that of NIR; however, it was still applicable in practice. Furthermore, the end point of fluidized bed drying process was automatically determined using the PLS discriminant analysis. From the above results, it can be concluded that the AAE-mediated granule drying process can be monitored with sufficient accuracy (compared with NIR).
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Affiliation(s)
- Hisayoshi Aoki
- Faculty of Pharmacy, Musashino University, 1-1-20 Shinmachi, Nishi-Tokyo 202-8585, Japan
| | - Yusuke Hattori
- Faculty of Pharmacy, Musashino University, 1-1-20 Shinmachi, Nishi-Tokyo 202-8585, Japan
| | - Tetsuo Sasaki
- Research Institute of Electronics, Shizuoka University, 3-5-1 Johoku, Naka-ku, Hamamatsu 432-8011, Japan; Graduate School of Medical Photonics, Shizuoka University, 3-5-1 Johoku, Naka-ku, Hamamatsu 432-8011, Japan.
| | - Makoto Otsuka
- Faculty of Pharmacy, Musashino University, 1-1-20 Shinmachi, Nishi-Tokyo 202-8585, Japan; Research Institute of Electronics, Shizuoka University, 3-5-1 Johoku, Naka-ku, Hamamatsu 432-8011, Japan.
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3
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Becht A, Schollmayer C, Monakhova Y, Holzgrabe U. Tracing the origin of paracetamol tablets by near-infrared, mid-infrared, and nuclear magnetic resonance spectroscopy using principal component analysis and linear discriminant analysis. Anal Bioanal Chem 2021; 413:3107-3118. [PMID: 33730203 PMCID: PMC8043955 DOI: 10.1007/s00216-021-03249-z] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/17/2020] [Revised: 02/18/2021] [Accepted: 02/22/2021] [Indexed: 11/26/2022]
Abstract
Most drugs are no longer produced in their own countries by the pharmaceutical companies, but by contract manufacturers or at manufacturing sites in countries that can produce more cheaply. This not only makes it difficult to trace them back but also leaves room for criminal organizations to fake them unnoticed. For these reasons, it is becoming increasingly difficult to determine the exact origin of drugs. The goal of this work was to investigate how exactly this is possible by using different spectroscopic methods like nuclear magnetic resonance and near- and mid-infrared spectroscopy in combination with multivariate data analysis. As an example, 56 out of 64 different paracetamol preparations, collected from 19 countries around the world, were chosen to investigate whether it is possible to determine the pharmaceutical company, manufacturing site, or country of origin. By means of suitable pre-processing of the spectra and the different information contained in each method, principal component analysis was able to evaluate manufacturing relationships between individual companies and to differentiate between production sites or formulations. Linear discriminant analysis showed different results depending on the spectral method and purpose. For all spectroscopic methods, it was found that the classification of the preparations to their manufacturer achieves better results than the classification to their pharmaceutical company. The best results were obtained with nuclear magnetic resonance and near-infrared data, with 94.6%/99.6% and 98.7/100% of the spectra of the preparations correctly assigned to their pharmaceutical company or manufacturer. ![]()
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Affiliation(s)
- Alexander Becht
- Institute for Pharmacy and Food Chemistry, University of Würzburg, Am Hubland, 97074, Würzburg, Germany
| | - Curd Schollmayer
- Institute for Pharmacy and Food Chemistry, University of Würzburg, Am Hubland, 97074, Würzburg, Germany
| | - Yulia Monakhova
- Faculty of Chemistry and Biotechnology, Aachen University of Applied Sciences, 52428, Jülich, Germany
- Institute of Chemistry, Saratov State University, Astrakhanskaya Street 83, 410012, Saratov, Russia
| | - Ulrike Holzgrabe
- Institute for Pharmacy and Food Chemistry, University of Würzburg, Am Hubland, 97074, Würzburg, Germany.
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Shi G, Lin L, Liu Y, Chen G, Luo Y, Wu Y, Li H. Pharmaceutical application of multivariate modelling techniques: a review on the manufacturing of tablets. RSC Adv 2021; 11:8323-8345. [PMID: 35423324 PMCID: PMC8695199 DOI: 10.1039/d0ra08030f] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/20/2020] [Accepted: 01/26/2021] [Indexed: 11/21/2022] Open
Abstract
The tablet manufacturing process is a complex system, especially in continuous manufacturing (CM). It includes multiple unit operations, such as mixing, granulation, and tableting. In tablet manufacturing, critical quality attributes are influenced by multiple factorial relationships between material properties, process variables, and interactions. Moreover, the variation in raw material attributes and manufacturing processes is an inherent characteristic and seriously affects the quality of pharmaceutical products. To deepen our understanding of the tablet manufacturing process, multivariable modeling techniques can replace univariate analysis to investigate tablet manufacturing. In this review, the roles of the most prominent multivariate modeling techniques in the tablet manufacturing process are discussed. The review mainly focuses on applying multivariate modeling techniques to process understanding, optimization, process monitoring, and process control within multiple unit operations. To minimize the errors in the process of modeling, good modeling practice (GMoP) was introduced into the pharmaceutical process. Furthermore, current progress in the continuous manufacturing of tablets and the role of multivariate modeling techniques in continuous manufacturing are introduced. In this review, information is provided to both researchers and manufacturers to improve tablet quality.
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Affiliation(s)
- Guolin Shi
- Institute of Chinese Materia Medica, China Academy of Chinese Medical Sciences Beijing 100700 China
| | - Longfei Lin
- Institute of Chinese Materia Medica, China Academy of Chinese Medical Sciences Beijing 100700 China
| | - Yuling Liu
- Institute of Chinese Materia Medica, China Academy of Chinese Medical Sciences Beijing 100700 China
| | - Gongsen Chen
- Institute of Chinese Materia Medica, China Academy of Chinese Medical Sciences Beijing 100700 China
| | - Yuting Luo
- Institute of Chinese Materia Medica, China Academy of Chinese Medical Sciences Beijing 100700 China
| | - Yanqiu Wu
- Institute of Chinese Materia Medica, China Academy of Chinese Medical Sciences Beijing 100700 China
| | - Hui Li
- Institute of Chinese Materia Medica, China Academy of Chinese Medical Sciences Beijing 100700 China
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Prikeržnik M, Srčič S. Multivariate analysis for optimization and validation of the industrial tablet-manufacturing process. Drug Dev Ind Pharm 2020; 47:61-71. [PMID: 33190569 DOI: 10.1080/03639045.2020.1851244] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
Abstract
OBJECTIVE This study aimed initially to optimize the industrial tablet-manufacturing process using multivariate analysis, and then to validate the model obtained. The study also provides a comprehensive review of the influence of different factors on relevant biopharmaceutical parameters. SIGNIFICANCE This is the first time multivariate analysis has been applied to such a broad set of industrial data to investigate the influence of starting materials and the tablet-manufacturing processes on drug dissolution. METHODS Partial least squares regression was retrospectively applied to the data obtained from 2 years production, to study the influence of 90 factors on dissolution of tablets that contained two active pharmaceutical ingredients. The model established was verified using the worst-case approach and process validation. RESULTS Croscarmellose sodium had the most significant influence on drug dissolution, with the next significant factors as sodium chloride and sodium glycolate content, settling volume, particle size, suspension pH, loss on drying, and maximum temperature during drying. Loss on drying of microcrystalline cellulose and specific surface area of magnesium stearate were also essential factors. Among the process parameters, auger speed during roller compaction, compression speed, and force feeder speed during tablet compression had significant impacts on the tablet dissolution rate. The multivariate model created satisfied the process validation. CONCLUSIONS This multivariate analysis is a useful tool to predict and optimize critical material attributes and process parameters. The variability of the materials can be successfully compensated for using various process parameters, to ensure consistent approved drug quality, to thus provide better patient care.
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Affiliation(s)
- Marcel Prikeržnik
- Department of Pharmaceutical Technology, Faculty of Pharmacy, University of Ljubljana, Ljubljana, Slovenia.,Lek Pharmaceuticals, d. d, Ljubljana, Slovenia
| | - Stanko Srčič
- Department of Pharmaceutical Technology, Faculty of Pharmacy, University of Ljubljana, Ljubljana, Slovenia
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Truong VK, Dupont M, Elbourne A, Gangadoo S, Rajapaksha Pathirannahalage P, Cheeseman S, Chapman J, Cozzolino D. From Academia to Reality Check: A Theoretical Framework on the Use of Chemometric in Food Sciences. Foods 2019; 8:E164. [PMID: 31091835 PMCID: PMC6560398 DOI: 10.3390/foods8050164] [Citation(s) in RCA: 22] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/07/2019] [Revised: 04/28/2019] [Accepted: 05/10/2019] [Indexed: 12/26/2022] Open
Abstract
There is no doubt that the current knowledge in chemistry, biochemistry, biology, and mathematics have led to advances in our understanding about food and food systems. However, the so-called reductionist approach has dominated food research, hindering new developments and innovation in the field. In the last three decades, food science has moved into the digital and technological era, inducing several challenges resulting from the use of modern instrumental techniques, computing and algorithms incorporated to the exploration, mining, and description of data derived from this complexity. In this environment, food scientists need to be mindful of the issues (advantages and disadvantages) involved in the routine applications of chemometrics. The objective of this opinion paper is to give an overview of the key issues associated with the implementation of chemometrics in food research and development. Please note that specifics about the different methodologies and techniques are beyond the scope of this review.
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Affiliation(s)
- Vi Khanh Truong
- Nanobiotechnology Laboratory, School of Science, College of Science, Engineering and Health, RMIT University, Melbourne, VIC 3001, Australia.
| | - Madeleine Dupont
- Nanobiotechnology Laboratory, School of Science, College of Science, Engineering and Health, RMIT University, Melbourne, VIC 3001, Australia.
| | - Aaron Elbourne
- Nanobiotechnology Laboratory, School of Science, College of Science, Engineering and Health, RMIT University, Melbourne, VIC 3001, Australia.
| | - Sheeana Gangadoo
- Nanobiotechnology Laboratory, School of Science, College of Science, Engineering and Health, RMIT University, Melbourne, VIC 3001, Australia.
| | - Piumie Rajapaksha Pathirannahalage
- Nanobiotechnology Laboratory, School of Science, College of Science, Engineering and Health, RMIT University, Melbourne, VIC 3001, Australia.
| | - Samuel Cheeseman
- Nanobiotechnology Laboratory, School of Science, College of Science, Engineering and Health, RMIT University, Melbourne, VIC 3001, Australia.
| | - James Chapman
- Nanobiotechnology Laboratory, School of Science, College of Science, Engineering and Health, RMIT University, Melbourne, VIC 3001, Australia.
| | - Daniel Cozzolino
- Nanobiotechnology Laboratory, School of Science, College of Science, Engineering and Health, RMIT University, Melbourne, VIC 3001, Australia.
- Food Science and Technology, Bundoora Campus, School of Science, College of Science, Engineering and Health, RMIT University, Melbourne, VIC 3086, Australia.
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7
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Pauli V, Roggo Y, Pellegatti L, Nguyen Trung NQ, Elbaz F, Ensslin S, Kleinebudde P, Krumme M. Process analytical technology for continuous manufacturing tableting processing: A case study. J Pharm Biomed Anal 2019; 162:101-111. [DOI: 10.1016/j.jpba.2018.09.016] [Citation(s) in RCA: 39] [Impact Index Per Article: 7.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/10/2018] [Revised: 08/31/2018] [Accepted: 09/04/2018] [Indexed: 10/28/2022]
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Nagy B, Farkas A, Borbás E, Vass P, Nagy ZK, Marosi G. Raman Spectroscopy for Process Analytical Technologies of Pharmaceutical Secondary Manufacturing. AAPS PharmSciTech 2018; 20:1. [PMID: 30560395 DOI: 10.1208/s12249-018-1201-2] [Citation(s) in RCA: 59] [Impact Index Per Article: 9.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/01/2018] [Accepted: 10/01/2018] [Indexed: 01/03/2023] Open
Abstract
As the process analytical technology (PAT) mindset is progressively introduced and adopted by the pharmaceutical companies, there is an increasing demand for effective and versatile real-time analyzers to address the quality assurance challenges of drug manufacturing. In the last decades, Raman spectroscopy has emerged as one of the most promising tools for non-destructive and fast characterization of the pharmaceutical processes. This review summarizes the achieved results of the real-time application of Raman spectroscopy in the field of the secondary manufacturing of pharmaceutical solid dosage forms, covering the most common secondary process steps of a tablet production line. In addition, the feasibility of Raman spectroscopy for real-time control is critically reviewed, and challenges and possible approaches to moving from real-time monitoring to process analytically controlled technologies (PACT) are discussed.
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Nicolaï N, De Leersnyder F, Copot D, Stock M, Ionescu CM, Gernaey KV, Nopens I, De Beer T. Liquid‐to‐solid ratio control as an advanced process control solution for continuous twin‐screw wet granulation. AIChE J 2018. [DOI: 10.1002/aic.16161] [Citation(s) in RCA: 15] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/16/2023]
Affiliation(s)
- Niels Nicolaï
- Dept. of Pharmaceutical Analysis, Faculty of Pharmaceutical Sciences, Laboratory of Pharmaceutical Process Analytical Technology (LPPAT)Ghent University, Ottergemsesteenweg 460Ghent 9000 Belgium
- Dept. of Data Analysis and Mathematical Modelling, BIOMATH, Faculty of Bioscience EngineeringGhent University, Coupure Links 653Ghent 9000 Belgium
| | - Fien De Leersnyder
- Dept. of Pharmaceutical Analysis, Faculty of Pharmaceutical Sciences, Laboratory of Pharmaceutical Process Analytical Technology (LPPAT)Ghent University, Ottergemsesteenweg 460Ghent 9000 Belgium
| | - Dana Copot
- Dept. of Electrical Energy, Metals, Mechanical Constructions and Systems, Research Group on Dynamical Systems and ControlGhent University, Technologiepark 914Zwijnaarde 9052 Belgium
| | - Michiel Stock
- Dept. of Data Analysis and Mathematical Modelling, KERMIT, Faculty of Bioscience EngineeringGhent University, Coupure Links 653Ghent 9000 Belgium
| | - Clara M. Ionescu
- Dept. of Electrical Energy, Metals, Mechanical Constructions and Systems, Research Group on Dynamical Systems and ControlGhent University, Technologiepark 914Zwijnaarde 9052 Belgium
| | - Krist V. Gernaey
- Dept. of Chemical and Biochemical Engineering, CAPEC‐PROCESS Research CenterTechnical University of Denmark, Building 229Kgs. Lyngby 2800 Denmark
| | - Ingmar Nopens
- Dept. of Data Analysis and Mathematical Modelling, BIOMATH, Faculty of Bioscience EngineeringGhent University, Coupure Links 653Ghent 9000 Belgium
| | - Thomas De Beer
- Dept. of Pharmaceutical Analysis, Faculty of Pharmaceutical Sciences, Laboratory of Pharmaceutical Process Analytical Technology (LPPAT)Ghent University, Ottergemsesteenweg 460Ghent 9000 Belgium
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10
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Teixeira KSS, da Cruz Fonseca SG, de Moura LCB, de Moura MLR, Borges MHP, Barbosa EG, De Lima e Moura TFA. Use of chemometrics to compare NIR and HPLC for the simultaneous determination of drug levels in fixed-dose combination tablets employed in tuberculosis treatment. J Pharm Biomed Anal 2018; 149:557-563. [DOI: 10.1016/j.jpba.2017.11.001] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/12/2017] [Revised: 09/22/2017] [Accepted: 11/01/2017] [Indexed: 11/29/2022]
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Calvo NL, Maggio RM, Kaufman TS. Characterization of pharmaceutically relevant materials at the solid state employing chemometrics methods. J Pharm Biomed Anal 2018; 147:538-564. [DOI: 10.1016/j.jpba.2017.06.017] [Citation(s) in RCA: 27] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/15/2017] [Revised: 06/08/2017] [Accepted: 06/12/2017] [Indexed: 11/28/2022]
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12
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Calvo NL, Maggio RM, Kaufman TS. Chemometrics-assisted solid-state characterization of pharmaceutically relevant materials. Polymorphic substances. J Pharm Biomed Anal 2017; 147:518-537. [PMID: 28668295 DOI: 10.1016/j.jpba.2017.06.018] [Citation(s) in RCA: 29] [Impact Index Per Article: 4.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/15/2017] [Revised: 06/07/2017] [Accepted: 06/12/2017] [Indexed: 11/26/2022]
Abstract
Current regulations command to properly characterize pharmaceutically relevant solid systems. Chemometrics comprise a range of valuable tools, suitable to process large amounts of data and extract valuable information hidden in their structure. This review aims to detail the results of the fruitful association between analytical techniques and chemometrics methods, focusing on those which help to gain insight into the characteristics of drug polymorphism as an important aspect of the solid state of bulk drugs and drug products. Hence, the combination of Raman, terahertz, mid- and near- infrared spectroscopies, as well as instrumental signals resulting from X-ray powder diffraction, 13C solid state nuclear magnetic resonance spectroscopy and thermal methods with quali-and quantitative chemometrics methodologies are examined. The main issues reviewed, concerning pharmaceutical drug polymorphism, include the use of chemometrics-based approaches to perform polymorph classification and assignment of polymorphic identity, as well as the determination of given polymorphs in simple mixtures and complex systems. Aspects such as the solvation/desolvation of solids, phase transformation, crystallinity and the recrystallization from the amorphous state are also discussed. A brief perspective of the field for the next future is provided, based on the developments of the last decade and the current state of the art of analytical instrumentation and chemometrics methodologies.
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Affiliation(s)
- Natalia L Calvo
- Instituto de Química Rosario (IQUIR, CONICET-UNR) and Área Análisis de Medicamentos, Facultad de Ciencias Bioquímicas y Farmacéuticas, Universidad Nacional de Rosario, Suipacha 531, Rosario (S2002LRK), Argentina
| | - Rubén M Maggio
- Instituto de Química Rosario (IQUIR, CONICET-UNR) and Área Análisis de Medicamentos, Facultad de Ciencias Bioquímicas y Farmacéuticas, Universidad Nacional de Rosario, Suipacha 531, Rosario (S2002LRK), Argentina
| | - Teodoro S Kaufman
- Instituto de Química Rosario (IQUIR, CONICET-UNR) and Área Análisis de Medicamentos, Facultad de Ciencias Bioquímicas y Farmacéuticas, Universidad Nacional de Rosario, Suipacha 531, Rosario (S2002LRK), Argentina.
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Chaul LT, Conceição EC, Bara MTF, Paula JR, Couto RO. Engineering spray-dried rosemary extracts with improved physicomechanical properties: a design of experiments issue. REVISTA BRASILEIRA DE FARMACOGNOSIA-BRAZILIAN JOURNAL OF PHARMACOGNOSY 2017. [DOI: 10.1016/j.bjp.2016.10.006] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/02/2023]
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14
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Quantitative determinations using portable Raman spectroscopy. J Pharm Biomed Anal 2017; 136:156-161. [DOI: 10.1016/j.jpba.2016.12.020] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/17/2016] [Revised: 12/05/2016] [Accepted: 12/07/2016] [Indexed: 11/22/2022]
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15
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Elia A, Cocchi M, Cottini C, Riolo D, Cafiero C, Bosi R, Lutero E. Multivariate data analysis to assess dry powder inhalers performance from powder properties. POWDER TECHNOL 2016. [DOI: 10.1016/j.powtec.2016.07.002] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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Brouckaert D, Uyttersprot JS, Broeckx W, De Beer T. Development and validation of an at-line fast and non-destructive Raman spectroscopic method for the quantification of multiple components in liquid detergent compositions. Anal Chim Acta 2016; 941:26-34. [DOI: 10.1016/j.aca.2016.08.050] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/08/2016] [Revised: 08/16/2016] [Accepted: 08/31/2016] [Indexed: 11/17/2022]
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17
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Rantanen J, Khinast J. The Future of Pharmaceutical Manufacturing Sciences. J Pharm Sci 2015; 104:3612-3638. [PMID: 26280993 PMCID: PMC4973848 DOI: 10.1002/jps.24594] [Citation(s) in RCA: 198] [Impact Index Per Article: 22.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/06/2014] [Revised: 06/26/2015] [Accepted: 06/29/2015] [Indexed: 12/13/2022]
Abstract
The entire pharmaceutical sector is in an urgent need of both innovative technological solutions and fundamental scientific work, enabling the production of highly engineered drug products. Commercial-scale manufacturing of complex drug delivery systems (DDSs) using the existing technologies is challenging. This review covers important elements of manufacturing sciences, beginning with risk management strategies and design of experiments (DoE) techniques. Experimental techniques should, where possible, be supported by computational approaches. With that regard, state-of-art mechanistic process modeling techniques are described in detail. Implementation of materials science tools paves the way to molecular-based processing of future DDSs. A snapshot of some of the existing tools is presented. Additionally, general engineering principles are discussed covering process measurement and process control solutions. Last part of the review addresses future manufacturing solutions, covering continuous processing and, specifically, hot-melt processing and printing-based technologies. Finally, challenges related to implementing these technologies as a part of future health care systems are discussed.
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Affiliation(s)
- Jukka Rantanen
- Department of Pharmacy, Faculty of Health and Medical Sciences, University of Copenhagen, Denmark.
| | - Johannes Khinast
- Institute of Process and Particle Engineering, Graz University of Technology, Graz, Austria; Research Center Pharmaceutical Engineering, Graz, Austria.
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18
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Sarraguça MC, Ribeiro PRS, Dos Santos AO, Lopes JA. Batch Statistical Process Monitoring Approach to a Cocrystallization Process. J Pharm Sci 2015; 104:4099-4108. [PMID: 26308877 DOI: 10.1002/jps.24623] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/31/2015] [Revised: 07/28/2015] [Accepted: 08/04/2015] [Indexed: 01/22/2023]
Abstract
Cocrystals are defined as crystalline structures composed of two or more compounds that are solid at room temperature held together by noncovalent bonds. Their main advantages are the increase of solubility, bioavailability, permeability, stability, and at the same time retaining active pharmaceutical ingredient bioactivity. The cocrystallization between furosemide and nicotinamide by solvent evaporation was monitored on-line using near-infrared spectroscopy (NIRS) as a process analytical technology tool. The near-infrared spectra were analyzed using principal component analysis. Batch statistical process monitoring was used to create control charts to perceive the process trajectory and define control limits. Normal and non-normal operating condition batches were performed and monitored with NIRS. The use of NIRS associated with batch statistical process models allowed the detection of abnormal variations in critical process parameters, like the amount of solvent or amount of initial components present in the cocrystallization.
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Affiliation(s)
- Mafalda C Sarraguça
- LAQV/REQUIMTE, Departamento de Ciências Químicas, Faculdade de Farmácia, Universidade do Porto Rua Jorge Viterbo Ferreira, 228, 4050-313, Portugal
| | - Paulo R S Ribeiro
- LAQV/REQUIMTE, Departamento de Ciências Químicas, Faculdade de Farmácia, Universidade do Porto Rua Jorge Viterbo Ferreira, 228, 4050-313, Portugal; NUPFARQ, Centro de Ciências Sociais, Saúde e Tecnologia, Universidade Federal do Maranhão (UFMA), Imperatriz CP:65.900-410, MA, Brazil
| | - Adenilson O Dos Santos
- Centro de Ciências Sociais, Sa úde e Tecnologia, Universidade Federal do Maranhão (UFMA), Imperatriz CP:65.900-410, MA, Brazil
| | - João A Lopes
- iMed, Departamento de Farmácia Galénica e Tecnologia Farmacêutica, Faculdade de Farmácia, Universidade de Lisboa, Av. Prof. Gama Pinto, Lisboa 1649-003, Portugal.
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19
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Tablet mechanics depend on nano and micro scale adhesion, lubrication and structure. Int J Pharm 2015; 486:315-23. [DOI: 10.1016/j.ijpharm.2015.03.049] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/19/2014] [Revised: 03/20/2015] [Accepted: 03/21/2015] [Indexed: 01/19/2023]
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Yang H, Liao X, Peng F, Wang W, Liu Y, Yan J, Li H. Monitoring of the manufacturing process for ambroxol hydrochloride tablet using NIR-chemometric methods: compression effect on content uniformity model and relevant process parameters testing. Drug Dev Ind Pharm 2015; 41:1877-87. [DOI: 10.3109/03639045.2015.1019354] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/13/2022]
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Ruschel CFC, Huang CT, Samios D, Ferrão MF, Yamamoto CI, Plocharski RCB. Environmentally Friendly Determination of Quality Parameters of Biodiesel/Diesel Blends Using Fourier Transform Infrared Spectra. J AM OIL CHEM SOC 2015. [DOI: 10.1007/s11746-015-2601-z] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Netchacovitch L, Thiry J, De Bleye C, Chavez PF, Krier F, Sacré PY, Evrard B, Hubert P, Ziemons E. Vibrational spectroscopy and microspectroscopy analyzing qualitatively and quantitatively pharmaceutical hot melt extrudates. J Pharm Biomed Anal 2015; 113:21-33. [PMID: 25704954 DOI: 10.1016/j.jpba.2015.01.051] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/01/2014] [Revised: 01/26/2015] [Accepted: 01/28/2015] [Indexed: 10/24/2022]
Abstract
Since the last decade, more and more Active Pharmaceutical Ingredient (API) candidates have poor water solubility inducing low bioavailability. These molecules belong to the Biopharmaceutical Classification System (BCS) classes II and IV. Thanks to Hot-Melt Extrusion (HME), it is possible to incorporate these candidates in pharmaceutical solid forms. Indeed, HME increases the solubility and the bioavailability of these drugs by encompassing them in a polymeric carrier and by forming solid dispersions. Moreover, in 2004, the FDA's guidance initiative promoted the usefulness of Process Analytical Technology (PAT) tools when developing a manufacturing process. Indeed, the main objective when developing a new pharmaceutical process is the product quality throughout the production chain. The trend is to follow this parameter in real-time in order to react immediately when there is a bias. Vibrational spectroscopic techniques, NIR and Raman, are useful to analyze processes in-line. Moreover, off-line Raman microspectroscopy is more and more used when developing new pharmaceutical processes or when analyzing optimized ones by combining the advantages of Raman spectroscopy and imaging. It is an interesting tool for homogeneity and spatial distribution studies. This review treats about spectroscopic techniques analyzing a HME process, as well off-line as in-line, presenting their advantages and their complementarities.
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Affiliation(s)
- L Netchacovitch
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, Avenue de l'Hôpital 1, B36, B-4000 Liege, Belgium.
| | - J Thiry
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Pharmaceutical Technology, CHU, Avenue de l'Hôpital 1, B36, B-4000 Liege, Belgium
| | - C De Bleye
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, Avenue de l'Hôpital 1, B36, B-4000 Liege, Belgium
| | - P-F Chavez
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, Avenue de l'Hôpital 1, B36, B-4000 Liege, Belgium
| | - F Krier
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Pharmaceutical Technology, CHU, Avenue de l'Hôpital 1, B36, B-4000 Liege, Belgium
| | - P-Y Sacré
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, Avenue de l'Hôpital 1, B36, B-4000 Liege, Belgium
| | - B Evrard
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Pharmaceutical Technology, CHU, Avenue de l'Hôpital 1, B36, B-4000 Liege, Belgium
| | - Ph Hubert
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, Avenue de l'Hôpital 1, B36, B-4000 Liege, Belgium
| | - E Ziemons
- University of Liege (ULg), Department of Pharmacy, CIRM, Laboratory of Analytical Chemistry, CHU, Avenue de l'Hôpital 1, B36, B-4000 Liege, Belgium
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Grangeiro Junior S, de Moura França L, Pimentel MF, Albuquerque MM, de Santana DP, Santana AKM, Souza JAL, Simões SS. A process analytical technology approach for the production of fixed-dose combination tablets of zidovudine and lamivudine using near infrared spectroscopy and chemical images. Microchem J 2015. [DOI: 10.1016/j.microc.2014.07.009] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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Howland H, Fahmy R, Hoag SW. Analysis of curing of a sustained release coating formulation by application of NIR spectroscopy to monitor changes associated with glyceryl monostearate. Drug Dev Ind Pharm 2014; 41:1263-73. [DOI: 10.3109/03639045.2014.947505] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/13/2022]
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Avalle P, Pollitt M, Bradley K, Cooper B, Pearce G, Djemai A, Fitzpatrick S. Development of Process Analytical Technology (PAT) methods for controlled release pellet coating. Eur J Pharm Biopharm 2014; 87:244-51. [DOI: 10.1016/j.ejpb.2014.01.008] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/01/2013] [Revised: 01/09/2014] [Accepted: 01/27/2014] [Indexed: 10/25/2022]
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Ferreira AP, Tobyn M. Multivariate analysis in the pharmaceutical industry: enabling process understanding and improvement in the PAT and QbD era. Pharm Dev Technol 2014; 20:513-27. [DOI: 10.3109/10837450.2014.898656] [Citation(s) in RCA: 60] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/13/2022]
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Aoki H, Hattori Y, Otsuka M. Real-time monitoring of the drying of extruded granules in a fluid-bed dryer using audible acoustic emission chemometrics. RSC Adv 2014. [DOI: 10.1039/c4ra06433j] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
The purpose of this study was an attempt to adapt the audible acoustic emission (AAE) sound measurement method for the on-line monitoring of the fluid-bed drying process of pharmaceutical granules.
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Affiliation(s)
- Hisayoshi Aoki
- Research Institute of Pharmaceutical Sciences
- Faculty of Pharmacy
- Musashino University
- Tokyo 202-8585, Japan
| | - Yusuke Hattori
- Research Institute of Pharmaceutical Sciences
- Faculty of Pharmacy
- Musashino University
- Tokyo 202-8585, Japan
| | - Makoto Otsuka
- Research Institute of Pharmaceutical Sciences
- Faculty of Pharmacy
- Musashino University
- Tokyo 202-8585, Japan
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Latent variable modeling to assist the implementation of Quality-by-Design paradigms in pharmaceutical development and manufacturing: A review. Int J Pharm 2013; 457:283-97. [DOI: 10.1016/j.ijpharm.2013.08.074] [Citation(s) in RCA: 70] [Impact Index Per Article: 6.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/21/2013] [Revised: 08/27/2013] [Accepted: 08/28/2013] [Indexed: 11/19/2022]
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