Characterization of olive mill wastewater fractions treatment by integrated membrane process

A review on membrane separation processes focusing on food industry environment-friendly processes

Food processing industries have led to several environmental impacts due to their high water and energy consumption, as well as soil and water bodies' contamination through improper waste disposal. Membrane Separation Processes (MSP) emerge as an important alternative to enable the adoption of sustainable processes by food industries, since satisfying the requests of innovative processes and equipment design, such as smaller, cleaner, more energy-efficient processes (mild conditions) without the usage of chemical agents. Membrane-based processes fulfill these requirements, and their potential has been broadly recognized in the last few years. This review provides a comprehensive and up-to-date overview of the application of MSP in sustainable processes in the different segments of the food industry over the last 10 years. Waste and wastewater treatment, recovery of valuable compounds and water for reuse, and alternatives to high energy consumption processes were identified as sustainable processes in this context. One trend found is the potential for adding value to production chains by obtaining valuable compounds that have not been explored yet. As a perspective for future research, this review showed that it is advisable to implement MSP in different industrial environments in order to make current processes environmentally sustainable and less polluting.

Agri-Food Industry Waste as Resource of Chemicals: The Role of Membrane Technology in Their Sustainable Recycling

The agri-food sector generates substantial quantities of waste material on farm and during the processing of these commodities, creating serious social and environmental problems. However, these wastes can be resources of raw material for the production of valuable chemicals with applications in various industrial sectors (e.g., food ingredients, nutraceuticals, bioderived fine chemicals, biofuels etc.). The recovery, purification and biotransformation of agri-food waste phytochemicals from this microbial spoilage-prone, complex agri-food waste material, requires appropriate fast pre-treatment and integration of various processes. This review provides a brief summary and discussion of the unique advantages and the importance of membrane technology in sustainable recycling of phytochemicals from some of the main agri-food sectors. Membrane-based pressure -driven processes present several advantages for the recovery of labile compounds from dilute streams. For example, they are clean technologies that can operate at low temperature (20–60 °C), have low energy requirements, there is no need for additional chemicals, can be quite automated and electrifiable, and have low space requirements. Based on their permselective properties based on size-, shape-, and charge-exclusion mechanisms, membrane-based separation processes have unpaired efficiency in fractionating biological components while presenting their properties. Pressure-driven membrane processes, such as microfiltration (MF), ultrafiltration (UF) and nanofiltration (NF), as well as other advanced membrane-based processes such as membrane bioreactors (MBR), membrane emulsification (ME) and membrane distillation (MD), are presented. The integration of various membrane technologies from the initial recovery of these phytochemicals (MF, UF, NF) to the final formulation (by ME) of commercial products is described. A good example of an extensively studied agri-food stream is the olive processing industry, where many different alternatives have been suggested for the recovery of biophenols and final product fabrication. Membrane process integration will deliver in the near future mature technologies for the efficient treatment of these streams in larger scales, with direct impact on the environmental protection and society (production of compounds with positive health effects, new job creation, etc.). It is expected that integration of these technologies will have substantial impact on future bio-based societies over forthcoming decades and change the way that these chemicals are currently produced, moving from petrochemical-based linear product fabrication to a sustainable circular product design based in agri-food waste biomass.

Treatment of Two-Phase Olive Mill Wastewater and Recovery of Phenolic Compounds Using Membrane Technology

The semi-solid wastes (pomace or alperujo) produced in the two-phase olive oil extraction process contains extremely high organic load and phenolic substances. Efficient treatment of such kinds of wastes using membrane filtration, should be sought to reduce the hazardous effects to the environment. On the other hand, phenolic compounds can be isolated and purified up to a level of commercial exploitation using the membrane technology. Firstly, the extraction process with mixtures of water and ethanol was optimized by testing extraction parameters (e.g., solvent’s mixture, duration, and temperature) at laboratory scale. Next, extraction was conducted using larger volumes and the treatment was continued in a pilot membrane filtration system, consisted of ultrafiltration (UF), nanofiltration (NF) and reverse osmosis (RO) membranes. The extracted solution from the olive oil pomace was fed to the pilot membrane filtration system, where all fat, lipids, and solids were removed while the phenolic compounds were concentrated in the retentate streams of NF and/or RO. Total phenolic content (TPC) at the RO’s concentrate stream was 225 mg/L and at the final effluent was lower than 10 mg/lt. The chemical oxygen demand (COD) value at the final effluent was much lower (~280 mg/L) than in the feed stream (>32,000 mg/L).

Novel micro/ultra/nanocentrifugation membrane process assessment for revalorization and reclamation of agricultural wastewater

The concentration and recovery of the high-added value phenolic fraction from two-phase olive mill wastewater and the simultaneous effluent treatment by a novel micro/ultra/nanocentrifugation membrane process assessment is addressed, permitting to gather information for a correct and effective screening procedure for the adequate membrane election (MF-UF-loose NF) for the target. Phenolic compounds are the major factor of phytotoxicity of these effluents, but on the other hand they present high antioxidant properties that makes them very relevant for food, cosmetic, pharmaceutical and biotechnological industries. The selection of a membrane MWCO between 100 kDa and 0.45 μm permitted the complete transfer of the phenolic fraction to the permeate, whereas below 3 kDa they would be transferred to the concentrate stream instead, with ∼60% COD reduction and EC lowered to 551-662 μS cm^-1 in the final treated stream ensured, sensibly improving the effluent quality. This would provide a purified effluent with good salinity standards according to the indications given by the FAO for irrigation reuse. This procedure could be quick and reliable for the assessment of the adequate membrane needed for a particular purification process, in contrast with long-term, time consuming common bench-scale procedures.

Antioxidant activity shown by olive pomace extracts

In this study, the effects of experimental variables such as type of solvent, sample/solvent ratio, and time of extraction have been evaluated to individuate the best results in phenolic recovery by Olive Pomaces (OP) belonging to Carolea and Ottobratica cultivars. Folin-Ciocaulteu procedure and DPPH and ABTS assays were used, respectively, for total phenol quantification and total antioxidant activity of pomace extracts. The ethanol/water mixture was resulted the most efficient extraction solvent for both olive cultivars. The highest amount of phenolic compounds (171 ± 4 mg of gallic acid 100 g^-1 of dry pomace) was obtained after extraction at 120 min with 2:1 solvent/OP (v/w) of Ottobratica Olive Pomace. The recovery of phenol compounds from olive wastes increases the sustainability of sector, allowing obtaining an extract that could be a suitable alternative in the food industry to the use of synthetic antioxidants in order to improve the quality of foods.

Optimization of operating conditions for the valorization of olive mill wastewater using membrane processes

The main goal of this work was to assess the performance of an integrated membrane system for the treatment and valorization of wastewater generated from an olive mill (OMW) coming from a traditional extraction press. Two different lots of this effluent were firstly processed in an ultrafiltration (UF) pilot unit after a pretreatment by screening. The effect of transmembrane pressure (TMP) and temperature on the chemical oxygen demand (COD) reduction and removal of total phenolic (TPh) content was investigated. Under optimal conditions (TMP = 1.5 bar and T = 20 °C), 20.6 and 26.8% for COD and TPh removal were achieved, respectively. The permeate from UF was then treated by nanofiltration (NF) in order to obtain a retentate enriched in phenolic compounds. The influence of pressure drop (ΔP), temperature, and pH on the removal of COD, TPh, and permeate flow was examined using a 2³ full-factorial experimental design. The effect of the independent variables and their interactions on the process performance was analyzed with Pareto charts. Multivariable regression models allowed to built 3D surface plots. The best conditions that maximize the COD abatement (83.3%) and TPh removal (93.1%) were ΔP = 18 bar, T = 20 °C, and a pH 2.7. It can be concluded that the integration of UF and NF processes investigated in this work is a promising strategy for the treatment and valorization of OMW.

Valorization of Olive Mill Wastewater by Membrane Processes to Recover Natural Antioxidant Compounds for Cosmeceutical and Nutraceutical Applications or Functional Foods

Olive oil boasts numerous health benefits due to the high content of the monounsaturated fatty acid (MUFA) and functional bioactives including tocopherols, carotenoids, phospholipids, and polyphenolics with multiple biological activities. Polyphenolic components present antioxidant properties by scavenging free radicals and eliminating metabolic byproducts of metabolism. The objective of this research project was to recover the biologically active components rich in polyphenols, which include treatment of olive oil mills wastewater, and, at the same time, to remove the pollutant waste component resulting from the olive oil manufacturing processes. With specific focus on using technologies based on the application of ultra and nanofiltration membranes, the polyphenols fraction was extracted after an initial flocculation step. The nano-filtration permeate showed a reduction of about 95% of the organic load. The polyphenols recovery after two filtration steps was about 65% w/v. The nanofiltration retentate, dried using the spray dryer technique, was tested for cell viability after oxidative stress induction on human keratinocytes model in vitro and an improved cell reparation in the presence of this polyphenolic compound was demonstrated in scratch assays assisted through time lapse video-microscopy. The polyphenols recovered from these treatments may be suitable ingredients in cosmeceuticals and possibly nutraceutical preparations or functional foods.

Operation setup of a nanofiltration membrane unit for purification of two-phase olives and olive oil washing wastewaters

In this research work, the purification of olives and olive oil washing wastewaters from two-phase extraction mills by a novel polymeric NF membrane is addressed. The effluent was previously subjected to a physicochemical secondary-tertiary treatment previously optimized at pilot and industrial scales. Within the adequate operating conditions, suspended solids could be completely removed, and the EC was considerable lowered down to good quality values acceptable for irrigation purposes (1.9-2.0mScm^-1), whereas the chemical oxygen demand was reduced below 31.9mgL^-1. The standards for discharging in public waterways or reusing the final treated effluent for irrigation with acceptable quality were therefore accomplished. Moreover, the performance of the NF membrane ranged between 2.82 and 6.96Lh^-1m^-2bar^-1, that is, a flux of up to 160Lh^-1m^-2 at 25bar. Furthermore, the 15-minute acid cleaning plus 15-minute alkaline/detergent cleaning could recover satisfactorily the permeability of the membrane. The necessary overdesign of the membrane operation was estimated as 9.42-17.53%, which meant a maximum required membrane area of 61.82m². Hence, just 2 membrane modules should be implemented in a medium-sized mill to engineer the operation, boosting the economic feasibility of the proposed process both from operational and capital costs point of views.

Use of phenolic compounds from olive mill wastewater as valuable ingredients for functional foods

Olive mill wastewater (OMW) is a pollutant by-product from the virgin olive oil production. Its high content in phenolic compounds makes them play an important role for their use in foods, for their high antioxidant significance. The present paper gives an overview on the techniques for OMW valuable ingredient separation, focusing on the most effective ones for their use in food products as functional ingredients. We report on effective methods to recover OMW phenolics, and give several examples on the use these extracts in foods. When added into vegetable oils, their effect on retarding lipid oxidation improves the oxidative status of the product, whilst several challenges need to be faced. OMW phenolic extracts were also used in food emulsions, milk products or other model systems, showing promising results and little or no negative impact on the sensory characteristics or other properties. Their possible use as antimicrobial agents is also another promising approach, as positive results were obtained when applied in meat products. Other examples of using natural phenolic extracts from other sources are suggested also for OMW extracts, to expand their use and thus to improve the nutritional and technological quality of foods.

Microencapsulation by Membrane Emulsification of Biophenols Recovered from Olive Mill Wastewaters

Biophenols are highly prized for their free radical scavenging and antioxidant activities. Olive mill wastewaters (OMWWs) are rich in biophenols. For this reason, there is a growing interest in the recovery and valorization of these compounds. Applications for the encapsulation have increased in the food industry as well as the pharmaceutical and cosmetic fields, among others. Advancements in micro-fabrication methods are needed to design new functional particles with target properties in terms of size, size distribution, and functional activity. This paper describes the use of the membrane emulsification method for the fine-tuning of microparticle production with biofunctional activity. In particular, in this pioneering work, membrane emulsification has been used as an advanced method for biophenols encapsulation. Catechol has been used as a biophenol model, while a biophenols mixture recovered from OMWWs were used as a real matrix. Water-in-oil emulsions with droplet sizes approximately 2.3 times the membrane pore diameter, a distribution span of 0.33, and high encapsulation efficiency (98% ± 1% and 92% ± 3%, for catechol and biophenols, respectively) were produced. The release of biophenols was also investigated.

On the Recent Use of Membrane Technology for Olive Mill Wastewater Purification

Many reclamation treatments as well as integrated processes for the purification of olive mill wastewaters (OMW) have already been proposed and developed but not led to completely satisfactory results, principally due to complexity or cost-ineffectiveness. The olive oil industry in its current status, composed of little and dispersed factories, cannot stand such high costs. Moreover, these treatments are not able to abate the high concentration of dissolved inorganic matter present in these highly polluted effluents. In the present work, a review on the actual state of the art concerning the treatment and disposal of OMW by membranes is addressed, comprising microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), and reverse osmosis (RO), as well as membrane bioreactors (MBR) and non-conventional membrane processes such as vacuum distillation (VD), osmotic distillation (OD) and forward osmosis (FO). Membrane processes are becoming extensively used to replace many conventional processes in the purification of water and groundwater as well as in the reclamation of wastewater streams of very diverse sources, such as those generated by agro-industrial activities. Moreover, a brief insight into inhibition and control of fouling by properly-tailored pretreatment processes upstream the membrane operation and the use of the critical and threshold flux theories is provided.