Effects of co-products from the corn-ethanol industry on body composition, retention of protein, lipids and energy, and on the net energy of diets fed to growing or finishing pigs

Process design and techno-economic analysis of 2'-fucosyllactose enriched distiller's dried grains with solubles production in dry grind ethanol process using genetically engineered Saccharomyces cerevisiae

2'-fucosyllactose (2'-FL) has been linked positively with piglet gut health. Genetically engineered Saccharomyces cerevisiae strains producing 2'-FL can be used in the dry grind process to enrich Distiller's dried grains with solubles (DDGS) with 2'-FL and supplement swine diets with 2'-FL. The objectives of our study were to modify dry grind ethanol process for 2'-FL enriched DDGS production and evaluate the techno-economic feasibility of the process. Concentrations of 19.8 g 2'-FL/kg dry DDGS were achieved in the dry grind process using engineered strain without negatively affecting the ethanol yield. Process models for conventional and modified dry grind processes producing 2'-FL enriched DDGS (1150 MT corn/day capacity) were developed using SuperPro Designer. Capital and ethanol production costs for modified dry grind processes were higher than the conventional process. The internal rate of return for the modified processes was higher than the conventional process for $300/MT 2'-FL enriched DDGS selling price.

Effects of feeding corn distillers dried grains with solubles diets without or with supplemental enzymes on growth performance of pigs: a meta-analysis

A meta-analysis was conducted to determine the effects of the dietary energy system (net energy or metabolizable energy), oil content of corn distillers dried grains with solubles (cDDGS), diet inclusion levels, and pig age on growth performance of pigs fed cDDGS-based diets. Mean differences of average daily gain (ADG), average daily feed intake (ADFI), and gain:feed (G:F) were calculated and expressed as a percentage change relative to feeding corn-soybean meal (SBM)- and cDDGS-based diets to nursery [body weight (BW) < 25 kg] and growing-finishing (BW > 25 kg) pigs, and to compare the effects of supplementing various types of exogenous enzymes without or with phytase on growth performance. A total of 27 studies with 106 growth performance observations were included in the cDDGS dataset, and 34 studies with 84 observations for enzyme responses in cDDGS diets were used in the enzyme dataset. Approximately, 64.7% of the observations showed no change, and 26.7% of observations showed a reduction in ADG, ADFI, and G:F when feeding cDDGS-based diets to the nursery and growing-finishing pigs compared with feeding corn-SBM-based diets. Furthermore, feeding cDDGS diets resulted in decreased (P < 0.01) mean difference of ADG (-4.27%) and G:F (-1.99%) for nursery pigs, and decreased (P < 0.01) mean difference of ADG (-1.68%) and G:F (-1.06%) for growing-finishing pigs. Every percentage unit increase in the inclusion level of cDDGS in growing-finishing pig diet was associated with a decrease (P < 0.01) in ADG (-0.10%) and ADFI (-0.09%). Feeding high oil (≥10% ether extract) cDDGS-based diets to pigs resulted in a 2.96% reduction in ADFI whereas feeding reduced-oil (<10% ether extract) cDDGS-based diets reduced G:F by 1.56% compared with pigs fed corn-SBM-based diets. Supplementation of exogenous enzymes improved (P < 0.05) the mean difference of ADG and G:F by 1.94% and 2.65%, respectively, in corn-SBM-based diets, and by 2.67% and 1.87%, respectively, in cDDGS diets. Supplementation of exogenous protease, enzyme cocktail, or xylanase improved (P < 0.05) ADG by 7.29%, 2.64%, and 2.48% in pigs fed corn-SBM-based diets, respectively. There were no differences between the dietary addition of single enzymes and enzyme combinations for any growth performance parameters in corn-SBM- or cDDGS-based diets. In conclusion, feeding cDDGS-based diets slightly reduces the growth performance of nursery and growing-finishing pigs, but supplementation of xylanase or enzyme cocktail can improve G:F of pigs fed cDDGS-based diets.

Corn protein has greater concentrations of digestible amino acids and energy than low-oil corn distillers dried grains with solubles when fed to pigs but does not affect the growth performance of weanling pigs

Three experiments were conducted to test the hypothesis that standardized ileal digestibility (SID) of amino acids (AA) and digestible energy (DE) and metabolizable energy (ME) in a new source of corn protein are greater than in corn distillers dried grains with solubles (DDGS) and that corn protein may be included in diets for weanling pigs. In experiment 1, the SID of AA was determined in two sources of DDGS (DDGS-1 and DDGS-2) and in corn protein. Results indicated that SID of most AA was greater (P < 0.05) in DDGS-2 and corn protein than in DDGS-1, but corn protein contained more digestible AA than both sources of DDGS. In experiment 2, the DE and ME in corn, the two sources of DDGS, and corn protein were determined. Results demonstrated that DE (dry matter basis) in corn protein was greater (P < 0.05) than in corn, but ME (dry matter basis) was not different between corn and corn protein. However, DE and ME in corn (dry matter basis) were greater (P < 0.05) than in DDGS-1 and DDGS-2. In experiment 3, 160 weanling pigs were allotted to four treatments in phases 1 and 2 and a common diet in phase 3. Corn protein was included at 5% to 10% in phases 1 and 2 at the expense of plasma protein and enzyme-treated soybean meal. Results indicated that although differences in average daily gain and gain to feed ratio were observed in phase 1, no differences among treatments were observed for the overall experimental period. In conclusion, the concentration of digestible AA is greater in corn protein than in DDGS; DE and ME in corn protein are also greater than in DDGS; and up to 10% corn protein may be included in phase 1 and phase 2 diets for weanling pigs.

Evaluation of high-protein distillers dried grains on growth performance and carcass characteristics of growing-finishing pigs

A total of 1,890 growing-finishing pigs (PIC; 359 × 1,050; initially 27.1 kg) were used in a 124-d growth trial to compare the effects of high-protein distillers dried grains (HPDDG; 39% crude protein [CP]) or conventional distillers dried grains with solubles (DDGS; 29% CP) on growth performance and carcass characteristics. Treatments were arranged in a 2 × 2 + 1 factorial with main effects of distillers dried grains source (conventional DDGS or HPDDG) and level (15% or 30%). A corn-soybean meal-based diet served as the control and allowed linear and quadratic level effects to be determined within each distillers dried grains (DDG) source. All diets were formulated on an equal standardized ileal digestible (SID) Lys-basis with diets containing HPDDG having less soybean meal than diets with conventional DDGS. Pens were assigned to treatments in a randomized complete block design with initial weight as the blocking factor. There were 27 pigs per pen and 14 pens per treatment. Overall, increasing conventional DDGS decreased (linear, P < 0.04) final body weight (BW), whereas increasing HPDDG tended to decrease (linear, P = 0.065) final BW. The decreased final BW was a result of decreased (linear, P < 0.01) ADG in the grower phase of the study as either DDG source increased. However, there were no differences observed in the finisher phase or overall ADG between pigs fed either DDG source or either inclusion level. Pigs fed HPDDG had decreased (P < 0.001) ADFI and increased (P < 0.001) G:F compared with those fed conventional DDGS. For carcass traits, increasing either conventional DDGS or HPDDG decreased carcass yield and HCW (linear, P < 0.02); however, there were no differences between pigs fed HPDDG or conventional DDGS. Iodine value (IV) increased (linear, P < 0.02) with increasing DDG and was greater (P < 0.001) in pigs fed HPDDG than conventional DDGS. In summary, pigs fed HPDDG had no evidence of difference in overall ADG compared to pigs fed conventional DDGS, but had greater overall G:F. Carcass fat IV was also greater in pigs fed HPDDG compared with pigs fed conventional DDGS. These differences were probably due to the difference in oil content.

Digestibility of amino acids, but not fiber, fat, or energy, is greater in cold-fermented, low-oil distillers dried grains with solubles (DDGS) compared with conventional DDGS fed to growing pigs

Two experiments were conducted to test the hypothesis that the digestibility of gross energy (GE) and nutrients, and concentrations of digestible energy (DE) and metabolizable energy (ME) in two sources of distillers dried grains with solubles (DDGS) are not different despite different concentrations of fat in the two sources. Cold-fermented DDGS (6.82% fat) and a conventional DDGS (9.54% fat) were used. In experiment 1, 12 growing barrows (initial body weight = 55.2 ± 3.6 kg) that had a T-cannula installed in the distal ileum were allotted to one of three diets and two periods. Two diets contained either cold-fermented or conventional DDGS as the sole source of crude protein (CP) and amino acids (AA). The third diet was an N-free diet that was used to determine the basal endogenous losses of AA from the pigs. Each experimental period lasted 7 d and ileal digesta were collected on days 6 and 7 of each period. Results demonstrated that values for the standardized ileal digestibility (SID) of CP and most AA were greater (P < 0.05) or tended to be greater (P < 0.10) in cold-fermented than in conventional DDGS. In experiment 2, 24 barrows (initial body weight = 17.3 ± 1.3 kg) were randomly allotted to three diets with 8 replicate pigs per diet. A corn-based basal diet and two diets containing corn and either cold-fermented DDGS or conventional DDGS were formulated. Pigs were housed individually in metabolism crates and feces and urine were collected separately for 5 d after 7 d of adaptation. The apparent total tract digestibility (ATTD) of neutral detergent fiber (NDF), acid detergent fiber (ADF), and acid-hydrolyzed ether extract (AEE) was greater (P < 0.01) in conventional DDGS than in cold-fermented DDGS, but there was no difference in ATTD of GE between the two sources of DDGS. However, conventional DDGS contained more (P < 0.001) DE and ME than cold-fermented DDGS because of greater GE. In conclusion, the SID of AA was greater in cold-fermented DDGS than in the conventional DDGS that was evaluated in this experiment, but the ATTD of NDF, ADF, and AEE, and ME were greater in conventional DDGS than in cold-fermented DDGS.

Effects of feeding high-protein corn distillers dried grains and a mycotoxin mitigation additive on growth performance, carcass characteristics, and pork fat quality of growing-finishing pigs

Two experiments investigated the effects of feeding diets containing 30% of novel high-protein distillers dried grains (HP-DDG) sources to growing–finishing pigs on growth performance, carcass characteristics, and pork fat quality. A four-phase feeding program was used in both experiments, and diets within phases were formulated based on National Research Council (NRC; 2012) recommendations for metabolizable energy and standardized ileal digestible amino acid content of HP-DDG. In Exp. 1, a total of 144 pigs (body weight [BW] = 20.3 ± 1.6 kg) were fed either corn-soybean meal control diets (CON) or 30% HP-DDG diets (HP-DDG) containing 0.7 mg/kg deoxynivalenol (DON), 0.1 mg/kg fumonisins (FUM), and 56 μg/kg zearalenone (ZEA) for 8 wk. On week 9, a mycotoxin mitigation additive (MA) was added to CON and HP-DDG diets, resulting in a 2 × 2 factorial arrangement of treatments consisting of: CON, CON + MA, HP-DDG, and HP-DDG + MA. Pigs fed HP-DDG had lower (P < 0.01) average daily gain (ADG) and average daily feed intake (ADFI) compared with those fed CON during the first 8 wk. After MA was added to diets, pigs fed HP-DDG diets without MA had lower (P < 0.05) overall ADG than those fed HP-DDG + MA and less (P < 0.05) final BW than pigs fed CON or CON + MA. Adding MA to HP-DDG diets containing relatively low concentrations of mycotoxins was effective in restoring growth performance comparable to feeding CON. In Exp. 2, a different source of HP-DDG was used, and mycotoxin MAs were added to all diets at the beginning of the trial. A total of 144 pigs (BW = 22.7 ± 2.3 kg) were fed either a corn-soybean meal control diet or a 30% HP-DDG diet containing 0.5 mg/kg DON and 0.8 mg/kg FUM for 16 wk. Pigs fed HP-DDG diets had less (P < 0.01) final BW and ADG than pigs fed CON, but there were no differences in ADFI. Feeding the HP-DDG diets reduced (P < 0.01) hot carcass weight, carcass yield, longissimus muscle area (LMA), and percentage of carcass fat-free lean compared with pigs fed CON but did not affect backfat (BF) depth. Pigs fed HP-DDG had less (P < 0.01) saturated fatty acid (SFA) and monounsaturated fatty acid (MUFA) content and greater (P < 0.01) polyunsaturated fatty acid (PUFA) and iodine value in BF than pigs fed CON. These results suggest that feeding diets containing relatively low concentrations of co-occurring mycotoxins can be detrimental to growth performance, and the addition of MA alleviated the growth reduction. Feeding 30% HP-DDG reduced BW, ADG, carcass yield, LMA, and percentage of fat-free lean of growing–finishing pigs but yielded acceptable pork fat quality.

In growing pigs, nutritive value and nutrient digestibility of distillers' by-products obtained from two varieties of rice

In South-East Asia, rice distillers' by-product (RDP) is a widely abundant feedstuff whose adequate incorporation into pig diets is still questionable. Especially, effects of RDP on nutrient digestibility of growing pigs fed corn-soybean meal-based diet are lacking. The objective of this study was to determine nutrient digestibility and energy value of ordinary (ORDP) and glutinous (GRDP) rice distillers' by-product in growing pigs. Two groups of 12 castrated crossbred barrows (Duroc × Landrace × Yorkshire), about 3 months old, 38 ± 1.04-kg initial body weight, were each allocated to a 15-day experiment in which pigs were divided into three isonitrogenous diet-groups. The animals were housed individually in metabolism cages for separated collection of feces and urine. Each diet-group was provided either a control corn-soybean meal diet or a diet in which corn and soybean meal were partly replaced by ORDP or GRDP at 15 or 30% on diet dry matter basis. Glutinous by-product especially showed higher levels in crude protein, neutral/acid detergent fiber, total branched-chain amino acids, and butyric acid. When compared to the control diet, ORDP tented to increase DM intake (P = 0.054) but decreased energy (P < 0.001) and crude protein (P < 0.04) digestibility, while GRDP decreased DM intake (P < 0.001). Both GRDP and ORDP products negatively affected digestibility of ether extract. The average digestible and metabolizable energy of ORDP and GRDP were 17.0 and 16.6, and 17.7, and 17.1 MJ/kg DM, respectively. In conclusion, these results show that both RDP, and especially GRDP, are highly valuable protein and energy sources for pig production.

Use of indirect calorimetry to evaluate utilization of energy in lactating Jersey dairy cattle consuming common coproducts

The use of coproducts as an alternative feed source is a common practice when formulating dairy rations. A study using 12 multiparous (79 ± 16 d in milk; mean ± standard deviation) lactating Jersey cows was conducted over 5 mo to evaluate the effects of dried distillers grains with solubles (DDGS) or canola meal on milk and gas production. A replicated 4 × 4 Latin square design was used to compare 4 dietary treatments. Treatments comprised a control (CON) containing no coproducts, a treatment diet containing 10% (dry matter basis) low-fat DDGS (LFDG), a treatment diet containing 10% high-fat DDGS (HFDG), and a 10% canola meal (CM) treatment. The crude fat content of the LFDG, HFDG, and CM treatments was 6.05 ± 0.379, 10.0 ± 0.134, and 3.46 ± 0.085%, respectively. Coproducts were included in partial replacement for corn and soybean meal. Indirect headbox-style calorimeters were used to estimate heat production. Dry matter intake and milk yield were similar between all treatments, averaging 17.4 ± 0.56 kg/d and 24.0 ± 0.80 kg, respectively. Milk urea N was affected by treatment and was highest in CON (20.6 mg/dL; 18.0, 19.9, and 18.1 ± 0.62 mg/dL in LFDG, CM, and HFDG, respectively). Heat production per unit of metabolic body weight tended to be affected by treatment and was lowest for CON, and diets containing coproducts were not different (192, 200, 215, and 204 ± 5.91 kcal/kg of metabolic body weight for CON, LFDG, CM, and HFDG, respectively). The concentration of metabolizable energy was affected by dietary treatment; specifically, HFDG did not differ from CON but was greater than LFDG and CM (2.58, 2.46, 2.29, and 2.27 ± 0.09 Mcal/kg for HFDG, CON, LFDG, and CM, respectively). The concentration of net energy balance (milk plus tissue) tended to be affected by dietary treatment; HFDG did not differ from either CON or LFDG, but it was higher than CM (1.38, 1.36, 1.14, and 1.06 ± 0.11 Mcal/kg for HFDG, CON, LFDG, and CM, respectively). Results of this study indicate that milk production and dry matter intake were not affected by feeding common coproducts and that differences may result in whole-animal energy use; fat content of DDGS is a major factor affecting this.

Methodologies on estimating the energy requirements for maintenance and determining the net energy contents of feed ingredients in swine: a review of recent work

In the past two decades, a considerable amount of research has focused on the determination of the digestible (DE) and metabolizable energy (ME) contents of feed ingredients fed to swine. Compared with the DE and ME systems, the net energy (NE) system is assumed to be the most accurate estimate of the energy actually available to the animal. However, published data pertaining to the measured NE content of ingredients fed to growing pigs are limited. Therefore, the Feed Data Group at the Ministry of Agricultural Feed Industry Centre (MAFIC) located at China Agricultural University has evaluated the NE content of many ingredients using indirect calorimetry. The present review summarizes the NE research works conducted at MAFIC and compares these results with those from other research groups on methodological aspect. These research projects mainly focus on estimating the energy requirements for maintenance and its impact on the determination, prediction, and validation of the NE content of several ingredients fed to swine. The estimation of maintenance energy is affected by methodology, growth stage, and previous feeding level. The fasting heat production method and the curvilinear regression method were used in MAFIC to estimate the NE requirement for maintenance. The NE contents of different feedstuffs were determined using indirect calorimetry through standard experimental procedure in MAFIC. Previously generated NE equations can also be used to predict NE in situations where calorimeters are not available. Although popular, the caloric efficiency is not a generally accepted method to validate the energy content of individual feedstuffs. In the future, more accurate and dynamic NE prediction equations aiming at specific ingredients should be established, and more practical validation approaches need to be developed.

Impact of narasin on manure composition, microbial ecology, and gas emissions from finishing pigs fed either a corn-soybean meal or a corn-soybean meal-dried distillers grains with solubles diets

An experiment was conducted to determine the effect of feeding finishing pigs a corn-soybean (CSBM) diet or a CSBM diet supplemented with 30% dried distillers grains with solubles (DDGS), in combination with or without a growth-promoting ionophore (0 or 30 mg narasin/kg of diet), has on manure composition, microbial ecology, and gas emissions. Two separate groups of 24 gilts (initial BW = 145.1 kg, SD = 7.8 kg) were allotted to individual metabolism crates that allowed for total but separate collection of feces and urine during the 48-d collection period. After each of the twice-daily feedings, feces and urine from each crate was collected and added to its assigned enclosed manure storage tank. Each tank contained an individual fan system that pulled a constant stream of air over the manure surface for 2 wk prior to air (day 52) and manure sampling (day 53). After manure sampling, the manure in the tanks was dumped and the tanks cleaned for the second group of pigs. Except for total manure Ca and P output as a percent of intake and for manure methane product rate and biochemical methane potential (P ≤ 0.08), there were no interactions between diet composition and narasin supplementation. Narasin supplementation resulted in increased manure C (P = 0.05), increased manure DM, C, S, Ca, and phosphorus as a percent of animal intake (P ≤ 0.07), and increased manure volatile solids and foaming capacity (P ≤ 0.09). No effect of narasin supplementation was noted on manure VFA concentrations or any of the gas emission parameters measured (P ≥ 0.29). In contrast, feeding finishing pigs a diet containing DDGS dramatically affected manure composition as indicated by increased concentration of DM, C, ammonia, N, and total and volatile solids (P = 0.01), increased manure DM, N, and C as a percent of animal intake (P = 0.01), increased manure total VFA and phenols (P ≤ 0.05), decreased gas emissions of ammonia and volatile sulfur compounds (VSC; P = 0.01), increased emissions of phenols and indoles (P ≤ 0.06), decreased methane production rate (P = 0.01), and slight differences in microbial ecology (R ≤ 0.47). In conclusion, feeding a diet which contains an elevated level of indigestible fiber (i.e., DDGS) resulted in more fiber in the manure which therefore dramatically affected manure composition, gas emissions, and microbial ecology, while narasin supplementation to the diet did not exhibit a significant effect on any of these parameters in the resultant swine manure.

The Role of Biofuels Coproducts in Feeding the World Sustainably

One of the grand challenges facing our society today is finding solutions for feeding the world sustainably. The food-versus-fuel debate is a controversy embedded in this challenge, involving the trade-offs of using grains and oilseeds for biofuels production versus animal feed and human food. However, only 6% of total global grain produced is used to produce ethanol. Furthermore, biofuels coproducts contribute to sustainability of food production because only 1% to 2.5% of the overall energy efficiency is lost from converting crops into biofuels and animal feed, and approximately one-third of the corn used to produce ethanol is recovered as feed coproducts. Extensive research has been conducted over the past 15 years on biofuels coproducts to (a) optimize their use for improving caloric and nutritional efficiency in animal feeds, (b) identify benefits and limitations of use in various animal diets,

Effects of feeding diets containing distillers' dried grains with solubles and wheat middlings with equal predicted dietary net energy on growth performance and carcass composition of growing-finishing pigs

This experiment evaluated the effects of feeding distillers' dried grains with solubles (DDGS) and wheat middlings (WM) in diets with similar estimated NE content on growth performance and carcass characteristics of growing-finishing pigs. Pigs ( = 384; 29.1 ± 3.6 kg initial BW) were blocked by initial BW, and within blocks, pens were randomly allotted to 1 of 4 dietary treatments (8 pigs/pen and 12 replicates/treatment) in a 4-phase feeding program (29 to 50, 50 to 75, 75 to 100, and 100 to 120 kg BW). Dietary treatments were arranged in a 2 × 2 factorial design and formulated to consist of: 1) corn and soybean meal (CON), 2) CON with 30% DDGS, 3) CON with 15% WM, and 4) CON with 30% DDGS and 15% WM. Diets met or exceeded nutrient requirements published by the and were formulated to contain the same concentrations of standardized ileal digestible (SID) Lys and meet or exceed minimum SID AA to Lys ratios within phases. No significant interactions for DDGS × WM × phase or DDGS × WM were observed for all growth performance criteria. Pigs fed diets containing 30% DDGS had reduced ( < 0.05) ADFI (1.76 vs. 1.86 kg/d) and ADG (0.85 vs. 0.91 kg/d) compared with pigs fed diets with no DDGS in phase 1 but not in other phases. The G:F of pigs fed diets containing DDGS was not different during phase 1 to 3 but was greater ( < 0.01) in phase 4 (0.313 vs. 0.291) compared with that of pigs fed diets with no DDGS. Pigs fed diets containing 15% WM had similar ADFI and G:F but reduced ( < 0.05) ADG (0.86 vs. 0.90 kg/d) compared with pigs fed diets without WM in phase 1, but no difference in ADG was observed in phases 2 to 4. No DDGS × WM interaction was observed for carcass traits. Pigs fed diets containing 30% DDGS had reduced ( < 0.01) HCW (86.5 vs. 89.9 kg), carcass yield (72.3 vs. 73.6%), LM area (45.0 vs. 47.9 cm), and percentage of carcass fat-free lean (52.1 vs. 53.4%), but backfat depth was not affected compared with pigs fed diets with no DDGS. Pigs fed diets containing 15% WM had lower carcass yield (72.7 vs. 73.1%; < 0.05) and HCW (87.7 vs. 88.7 kg; < 0.10) than pigs fed diets with no addition of WM, but other carcass traits were not affected. In conclusion, overall ADG and G:F were not affected by feeding 30% DDGS or 15% WM when diets were formulated on the NE basis, but more accurate and dynamic estimation of NE content for DDGS sources is needed to optimize caloric efficiency at different physiological ages of pigs.