Development of antimicrobial active packaging materials based on gluten proteins

Protein-Based Packaging Films in Food: Developments, Applications, and Challenges

With the emphasis placed by society on environmental resources, current petroleum-based packaging in the food industry can no longer meet people's needs. However, new active packaging technologies have emerged, such as proteins, polysaccharides, and lipids, in which proteins are widely used for their outstanding gel film-forming properties. Most of the current literature focuses on research applications of single protein-based films. In this paper, we review the novel protein-based packaging technologies that have been used in recent years to categorize different proteins, including plant proteins (soybean protein isolate, zein, gluten protein) and animal proteins (whey protein isolate, casein, collagen, gelatin). The advances that have recently been made in protein-based active packaging technology can be understood by describing protein sources, gel properties, molding principles, and applied research. This paper presents the current problems and prospects of active packaging technology, provides new ideas for the development of new types of packaging and the expansion of gel applications in the future, and promotes the development and innovation of environmentally friendly food packaging.

Rheology of Polymer Processing in Spain (1995-2020)

The contribution of Spanish scientists to the rheology involved in polymer processing during the last 25 years is investigated. It is shown that the performed research covers, at different levels, all industrial polymeric materials: thermoplastics, thermosets, adhesives, biopolymers, composites and nanocomposites, and polymer modified bitumen. Therefore, the rheological behaviour of these materials in processing methods such as extrusion, injection moulding, additive manufacturing, and others is discussed, based on the literature results. A detailed view of the most outstanding achievements, based on the rheological criteria of the authors, is offered.

Application of Protein-Based Films and Coatings for Food Packaging: A Review

As the IV generation of packaging, biopolymers, with the advantages of biodegradability, process ability, combination possibilities and no pollution to food, have become the leading food packaging materials. Biopolymers can be directly extracted from biomass, synthesized from bioderived monomers and produced directly by microorganisms which are all abundant and renewable. The raw materials used to produce biopolymers are low-cost, some even coming from agrion dustrial waste. This review summarized the advances in protein-based films and coatings for food packaging. The materials studied to develop protein-based packaging films and coatings can be divided into two classes: plant proteins and animal proteins. Parts of proteins are referred in this review, including plant proteins i.e., gluten, soy proteins and zein, and animal proteins i.e., casein, whey and gelatin. Films and coatings based on these proteins have excellent gas barrier properties and satisfactory mechanical properties. However, the hydrophilicity of proteins makes the protein-based films present poor water barrier characteristics. The application of plasticizers and the corresponding post-treatments can make the properties of the protein-based films and coatings improved. The addition of active compounds into protein-based films can effectively inhibit or delay the growth of microorganisms and the oxidation of lipids. The review also summarized the research about the storage requirements of various foods that can provide corresponding guidance for the preparation of food packaging materials. Numerous application examples of protein-based films and coatings in food packaging also confirm their important role in food packaging materials.

Mechanical Reinforcement by Microalgal Biofiller in Novel Thermoplastic Biocompounds from Plasticized Gluten

The aim of this work was to develop new bioplastic compounds from wheat gluten, biobased plasticizers (glycerol, octanoic acid and 1,4-butanediol), and microalgal biomass as a filler. The effects of the composition on tensile properties, thermal stability, and water sensitivity were investigated. Microalgal biomass was added with the selected quantities: 10, 20, and 30 per hundred parts (php). Mechanical mixing of the components, i.e., gluten, plasticizer, and microalgae, was followed by molding in a hot press. Microlgal filler improved mechanical properties of the plasticized gluten material: in samples plasticized with 1,4-butanediol, 30 php of biomass increased the tensile modulus by nearly one order of magnitude, from 36.5 MPa to 273.1 MPa, and it also increased the tensile strength from 3.3 MPa to 4.9 MPa. The introduction of microalgal biomass slightly increased the surface sensitivity against water: 30 php of biomass reduced the water contact angle from 41° to 22° in samples plasticized with glycerol, but the biomass lowered the overall water absorption kinetics for material with each plasticizer. Microalgal biomass proved therefore to be an interesting sustainable resource with which to develop materials based on gluten, in particular to increase the mechanical properties of the compounds without reducing thermal stability or water resistance.

Effect of gluten on the properties of ternary biopolymers based on gluten, whey protein concentrate, and kaolinite

The aim of the research was to investigate the effect of different gluten (Gl) concentration on ternary biopolymers with whey protein concentrate (WPC) and kaolinite (KAO). Distilled water dispersions of Gl (10–30%), WPC (7%), and KAO (5%) were heated at 80 °C for 30 min. The concentration of WPC and KAO was based on previous research with montmorillonite. Rheological properties of produced wet biopolymers were evaluated by dynamic rheology and ultrasound viscometry. The obtained biopolymers were dried in the thermostatic cabinet for 24 h at 45 °C. The texture was determined using the puncture test and the microstructure was analyzed by scanning electron microscopy. Surface properties of dried biopolymers were analyzed by surface wettability and roughness measurements. The increase in gluten concentration caused an increase in moduli and viscosity of the obtained wet biopolymers and in the puncture force for dry biopolymers. For the ternary biopolymer, layers with intercalation and exfoliation are observed in comparison with the biopolymer obtained without KAO. With the increasing Gl content in the biopolymer, the number of surface hydrophobic groups with carbon decreased and the number of surface hydrophilic groups increased. Higher Gl concentration produced less porous structure, although there are differences in the micro and nano-scale roughness. Water contact angle decreased with the increased Gl concentration, which is in agreement with less porous microstructure of the surface. The apparent surface free energy increased with the increasing of Gl concentration. The best plastic properties and the best shape of a pot were obtained for the ternary biopolymer with the 15% Gl concentration.

Development of pea protein-based bioplastics with antimicrobial properties

BACKGROUND

In the present work, bioplastics from renewable polymers were studied in order to reduce the huge generation of plastic wastes, causing an environmental problem that continues owing to the increasing demand for plastic products.

RESULTS

Bioplastics with much better antimicrobial properties, in particular against Gram-positive bacteria, were obtained with the addition of nisin to the initial protein/plasticizer mixture. However, the addition of nisin produces more rigid but less deformable bioplastics (higher Young's modulus but lower strain at break).

CONCLUSION

The results obtained are useful to demonstrate the antimicrobial properties of pea protein-based bioplastics by adding nisin and make them suitable as potential candidates to replace conventional plastics in food packaging. © 2016 Society of Chemical Industry.