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Siragusa F, Crane L, Stiernet P, Habets T, Grignard B, Monbaliu JCM, Detrembleur C. Continuous Flow Synthesis of Functional Isocyanate-Free Poly(oxazolidone)s by Step-Growth Polymerization. ACS Macro Lett 2024; 13:644-650. [PMID: 38717381 DOI: 10.1021/acsmacrolett.4c00203] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 05/22/2024]
Abstract
Flow chemistry presents many advantages over batch processes for the fast and continuous production of polymers under more robust, safer, and easily scalable conditions. Although largely exploited for chain-growth polymerizations, it has rarely been applied to step-growth polymerizations (SGP) due to their inherent limitations. Here, we report the facile and fast preparation of an emerging class of nonisocyanate polyurethanes, i.e., CO2-based poly(oxazolidone)s, by SGP in continuous flow reactors. Importantly, we also demonstrate that functional poly(oxazolidone)s are easily prepared by telescoping a flow module where SGP occurs with reagents able to simultaneously promote two polymer derivatizations in a second module, i.e., dehydration followed by cationic thiol-ene to yield poly(N,S-acetal oxazolidone)s. The functional polymer is produced at a high rate and functionalization degree, without requiring the isolation of any intermediates. This work demonstrates the enormous potential of flow technology for the facile and fast continuous production of functional polymers by SGP.
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Affiliation(s)
- Fabiana Siragusa
- Center for Education and Research on Macromolecules (CERM), CESAM Research Unit, University of Liège, Sart-Tilman B6a, 4000 Liège, Belgium
| | - Lionel Crane
- Center for Education and Research on Macromolecules (CERM), CESAM Research Unit, University of Liège, Sart-Tilman B6a, 4000 Liège, Belgium
- Center for Integrated Technology and Organic Synthesis (CiTOS), MolSys Research Unit, University of Liège, Sart-Tilman B6a, 4000 Liège, Belgium
| | - Pierre Stiernet
- Center for Education and Research on Macromolecules (CERM), CESAM Research Unit, University of Liège, Sart-Tilman B6a, 4000 Liège, Belgium
| | - Thomas Habets
- Center for Education and Research on Macromolecules (CERM), CESAM Research Unit, University of Liège, Sart-Tilman B6a, 4000 Liège, Belgium
| | - Bruno Grignard
- Center for Education and Research on Macromolecules (CERM), CESAM Research Unit, University of Liège, Sart-Tilman B6a, 4000 Liège, Belgium
- FRITCO2T Platform, CESAM Research Unit, University of Liège, Sart-Tilman B6a, 4000 Liège, Belgium
| | - Jean-Christophe M Monbaliu
- Center for Integrated Technology and Organic Synthesis (CiTOS), MolSys Research Unit, University of Liège, Sart-Tilman B6a, 4000 Liège, Belgium
- WEL Research Institute, 1300 Wavre, Belgium
| | - Christophe Detrembleur
- Center for Education and Research on Macromolecules (CERM), CESAM Research Unit, University of Liège, Sart-Tilman B6a, 4000 Liège, Belgium
- WEL Research Institute, 1300 Wavre, Belgium
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Tang T, Han C, Deng J, Luo G. Controllable preparation of thio-functionalized composite polysilsesquioxane microspheres in a microreaction system. ADV POWDER TECHNOL 2022. [DOI: 10.1016/j.apt.2022.103578] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
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Cellular Automata Modeling of Silica Aerogel Condensation Kinetics. Gels 2021; 7:gels7020050. [PMID: 33919198 PMCID: PMC8167578 DOI: 10.3390/gels7020050] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/29/2021] [Revised: 04/16/2021] [Accepted: 04/19/2021] [Indexed: 01/20/2023] Open
Abstract
The formation of silica aerogels and the kinetics of condensation were investigated numerically. The influence of the reaction-limited to the diffusion-limited aggregation (RLA to DLA) transition on the reaction kinetics curves and the evolution of the aggregate size distribution during condensation were examined. The 2D cellular automaton was developed and applied to reflect the process of secondary particle aggregation. Several tendencies were observed due to the adjustment of the model parameters: the probability of condensation reaction and the particles' concentration. The final wet-gel structures' visualizations proves that the structure becomes more dense and compact due to entering the RLA regime. The simulation time (associated with the gelation time) decreased along with the increase in both model parameters. The lower the collision probability, the slower reaction becomes, and particles are more likely to penetrate the structure deeper until they finally join the aggregate. The developed model reflects the condensation process's nature and its mechanisms properly and indicates a significant potential for further aerogel synthesis investigations and for the prediction of wet-gel properties according to condensation parameters.
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Zhao J, Li B, Bu Z, Fan H. Ring‐Opening Polymerization of Propylene Oxide by Double Metal Complex in Micro‐Reactor. MACROMOL REACT ENG 2020. [DOI: 10.1002/mren.201900048] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Jing Zhao
- State Key Laboratory of Chemical EngineeringCollege of Chemical and Biological EngineeringZhejiang University Hangzhou 310027 China
| | - Bo‐Geng Li
- State Key Laboratory of Chemical EngineeringCollege of Chemical and Biological EngineeringZhejiang University Hangzhou 310027 China
| | - Zhi‐Yang Bu
- State Key Laboratory of Chemical EngineeringCollege of Chemical and Biological EngineeringZhejiang University Hangzhou 310027 China
| | - Hong Fan
- State Key Laboratory of Chemical EngineeringCollege of Chemical and Biological EngineeringZhejiang University Hangzhou 310027 China
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Nakahara Y, Furusawa M, Endo Y, Shimazaki T, Ohtsuka K, Takahashi Y, Jiang Y, Nagaki A. Practical Continuous‐Flow Controlled/Living Anionic Polymerization. Chem Eng Technol 2019. [DOI: 10.1002/ceat.201900160] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Yuichi Nakahara
- Kyoto University Micro Chemical Production Study Consortium in Kyoto University Nishikyo-ku 615-8510 Kyoto Japan
- Ajinomoto Co., Inc. New Frontiers Research Group, Frontier Research Labs., Institute for Innovation 1-1 Suzuki-cho, Kawasaki-ku 210-8681 Kanagawa Japan
| | - Mai Furusawa
- Kyoto University Micro Chemical Production Study Consortium in Kyoto University Nishikyo-ku 615-8510 Kyoto Japan
- TOHO Chemical Industry Co., Ltd. Oppama Research Laboratory 5-2931, Urago-cho, Yokosuka-shi 237-0062 Kanagawa Japan
| | - Yuta Endo
- Kyoto University Micro Chemical Production Study Consortium in Kyoto University Nishikyo-ku 615-8510 Kyoto Japan
- Ajinomoto Co., Inc. Isolation And Purification Group, Process Development Section, Process Development Labs, Research Institute for Bioscience Products and Fine Chemicals 1-1 Suzuki-cho, Kawasakiku 210-8681 Kanagawa Japan
| | - Toshiya Shimazaki
- Kyoto University Micro Chemical Production Study Consortium in Kyoto University Nishikyo-ku 615-8510 Kyoto Japan
- Japan, Tacmina Co. 2-2-14 Awajimachi, Chuo-ku 541-0047 Osaka Japan
| | - Keita Ohtsuka
- Kyoto University Micro Chemical Production Study Consortium in Kyoto University Nishikyo-ku 615-8510 Kyoto Japan
- Sankoh Seiki Kougyou Co., Ltd. 2-7-2, Keihinjima, Ota-ku 143-0003 Tokyo Japan
| | - Yusuke Takahashi
- Kyoto University Department of Synthetic Chemistry and Biological Chemistry, Graduate School of Engineering Nishikyo-ku 615-8510 Kyoto Japan
| | - Yiyuan Jiang
- Kyoto University Department of Synthetic Chemistry and Biological Chemistry, Graduate School of Engineering Nishikyo-ku 615-8510 Kyoto Japan
| | - Aiichiro Nagaki
- Kyoto University Micro Chemical Production Study Consortium in Kyoto University Nishikyo-ku 615-8510 Kyoto Japan
- Kyoto University Department of Synthetic Chemistry and Biological Chemistry, Graduate School of Engineering Nishikyo-ku 615-8510 Kyoto Japan
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Issa AA, Luyt AS. Kinetics of Alkoxysilanes and Organoalkoxysilanes Polymerization: A Review. Polymers (Basel) 2019; 11:polym11030537. [PMID: 30960521 PMCID: PMC6473841 DOI: 10.3390/polym11030537] [Citation(s) in RCA: 105] [Impact Index Per Article: 21.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/29/2019] [Revised: 03/17/2019] [Accepted: 03/18/2019] [Indexed: 01/20/2023] Open
Abstract
Scientists from various different fields use organo-trialkoxysilanes and tetraalkoxysilanes in a number of applications. The silica-based materials are sometimes synthesized without a good understanding of the underlying reaction kinetics. This literature review attempts to be a comprehensive and more technical article in which the kinetics of alkoxysilanes polymerization are discussed. The kinetics of polymerization are controlled by primary factors, such as catalysts, water/silane ratio, pH, and organo-functional groups, while secondary factors, such as temperature, solvent, ionic strength, leaving group, and silane concentration, also have an influence on the reaction rates. Experiments to find correlations between these factors and reaction rates are restricted to certain conditions and most of them disregard the properties of the solvent. In this review, polymerization kinetics are discussed in the first two sections, with the first section covering early stage reactions when the reaction medium is homogenous, and the second section covering when phase separation occurs and the reaction medium becomes heterogeneous. Nuclear magnetic resonance (NMR) spectroscopy and other techniques are discussed in the third section. The last section summarizes the study of reaction mechanisms by using ab initio and Density Functional Theory (DFT) methods alone, and in combination with molecular dynamics (MD) or Monte Carlo (MC) methods.
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Affiliation(s)
- Ahmed A Issa
- Department of Chemistry and Earth Sciences, CAS, Qatar University, 2713 Doha, Qatar.
| | - Adriaan S Luyt
- Center for Advanced Materials, Qatar University, 2713 Doha, Qatar.
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Continuous-Flow Microreactors for Polymer Synthesis: Engineering Principles and Applications. Top Curr Chem (Cham) 2018; 376:44. [DOI: 10.1007/s41061-018-0224-1] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/30/2018] [Accepted: 10/28/2018] [Indexed: 12/16/2022]
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Abstract
An innovative and versatile flash cyclization technique assisted by microreactor (or micromixer) is presented. The cyclization of linear poly(ethylene oxide) (l-PEO) with high efficiency can be instantly and completely realized in a micromixer.
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Affiliation(s)
- Hongying Shen
- State Key Laboratory of Molecular Engineering of Polymers
- Collaborative Innovation Centre of Polymers and Polymer Composite Materials
- Department of Macromolecular Science
- Fudan University
- Shanghai 200433
| | - Guowei Wang
- State Key Laboratory of Molecular Engineering of Polymers
- Collaborative Innovation Centre of Polymers and Polymer Composite Materials
- Department of Macromolecular Science
- Fudan University
- Shanghai 200433
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Wagner N, Schneider L, Michelswirth M, Küpper K, Theato P. Installation of Zwitterionic α-Amino Phosphonic Acid Moieties on Surfaces via a Kabachnik-Fields Post-Polymerization Modification. MACROMOL CHEM PHYS 2015. [DOI: 10.1002/macp.201400591] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
Affiliation(s)
- Natalie Wagner
- Institute for Technical and Macromolecular Chemistry; University of Hamburg; Bundesstr. 45 D-20146 Hamburg Germany
| | - Lilli Schneider
- Department of Physics; University of Osnabrück; Barbarastr. 7 D-49076 Osnabrück Germany
| | - Martin Michelswirth
- Center for Free-Electron Laser Science; Attosecond Research and Science Group; University of Hamburg; Luruper Chaussee 149 22761 Hamburg Germany
| | - Karsten Küpper
- Department of Physics; University of Osnabrück; Barbarastr. 7 D-49076 Osnabrück Germany
| | - Patrick Theato
- Institute for Technical and Macromolecular Chemistry; University of Hamburg; Bundesstr. 45 D-20146 Hamburg Germany
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Scale-up of the Reversible Addition-Fragmentation Chain Transfer (RAFT) Polymerization Using Continuous Flow Processing. Processes (Basel) 2014. [DOI: 10.3390/pr2010058] [Citation(s) in RCA: 24] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
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11
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Tonhauser C, Natalello A, Löwe H, Frey H. Microflow Technology in Polymer Synthesis. Macromolecules 2012. [DOI: 10.1021/ma301671x] [Citation(s) in RCA: 154] [Impact Index Per Article: 12.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
Affiliation(s)
- Christoph Tonhauser
- Institute of Organic Chemistry,
Organic and Macromolecular Chemistry, Duesbergweg 10-14 Johannes Gutenberg-University (JGU), D-55099 Mainz,
Germany
| | - Adrian Natalello
- Institute of Organic Chemistry,
Organic and Macromolecular Chemistry, Duesbergweg 10-14 Johannes Gutenberg-University (JGU), D-55099 Mainz,
Germany
- Graduate School Materials Science in Mainz, Staudingerweg 9, D-55128
Mainz, Germany
| | - Holger Löwe
- Institute of Organic Chemistry,
Organic and Macromolecular Chemistry, Duesbergweg 10-14 Johannes Gutenberg-University (JGU), D-55099 Mainz,
Germany
- Institut für Mikrotechnik Mainz GmbH, Carl-Zeiss-Strasse 18-22, 55129
Mainz, Germany
| | - Holger Frey
- Institute of Organic Chemistry,
Organic and Macromolecular Chemistry, Duesbergweg 10-14 Johannes Gutenberg-University (JGU), D-55099 Mainz,
Germany
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Nagaki A, Yoshida JI. Controlled Polymerization in Flow Microreactor Systems. ADVANCES IN POLYMER SCIENCE 2012. [DOI: 10.1007/12_2012_179] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
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Bally F, Serra CA, Brochon C, Anton N, Vandamme T, Hadziioannou G. A Continuous-Flow Polymerization Microprocess with Online GPC and Inline Polymer Recovery by Micromixer-Assisted Nanoprecipitation. MACROMOL REACT ENG 2011. [DOI: 10.1002/mren.201100047] [Citation(s) in RCA: 21] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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Hoang PH, Nguyen CT, Perumal J, Kim DP. Droplet synthesis of well-defined block copolymers using solvent-resistant microfluidic device. LAB ON A CHIP 2011; 11:329-335. [PMID: 21072416 DOI: 10.1039/c0lc00321b] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/30/2023]
Abstract
Well-defined diblock copolymers were synthesized via an exothermic RAFT route by a droplet microfluidic process using a solvent-resistant and thermally stable fluoropolymer microreactor fabricated by a non-lithographic embedded template method. The resulting polymers were compared to products obtained from continuous flow capillary reactor and conventional bulk synthesis. The droplet based microreactor demonstrated superior molecular weight distribution control by synthesizing a higher molecular weight product with higher conversion and narrow polydispersity in a much shorter reaction time. The high quality of the as-synthesized block copolymer PMMA-b-PS led to a generation of micelles with a narrow size distribution that could be used as a template for well-ordered mesoporous silica with regular frameworks and high surface areas.
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Affiliation(s)
- Phan Huy Hoang
- National Creative Research Center of Applied Microfluidic Chemistry, Chungnam National University, 220 Kung Dong, Yuseong Gu, Daejeon 305-764, Korea
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Bally F, Serra CA, Hessel V, Hadziioannou G. Homogeneous Polymerization: Benefits Brought by Microprocess Technologies to the Synthesis and Production of Polymers. MACROMOL REACT ENG 2010. [DOI: 10.1002/mren.201000006] [Citation(s) in RCA: 35] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
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17
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Kessler D, Roth PJ, Theato P. Reactive surface coatings based on polysilsesquioxanes: controlled functionalization for specific protein immobilization. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2009; 25:10068-10076. [PMID: 19572510 DOI: 10.1021/la901878h] [Citation(s) in RCA: 33] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/28/2023]
Abstract
The key designing in reliable biosensors is the preparation of thin films in which biomolecular functions may be immobilized and addressed in a controlled and reproducible manner. This requires the controlled preparation of specific binding sites on planar surfaces. Poly(methylsilsesquioxane)-poly(pentafluorophenyl acrylates) (PMSSQ-PFPA) are promising materials to produce stable and adherent thin reactive coatings on various substrates. Those reactive surface coatings could be applied onto various materials, for example, gold, polycarbonate (PC), poly(tetrafluoroethylene) (PTFE), and glass. By dipping those substrates in a solution of a desired amine, specific binding sites for protein adsorption could be immobilized on the surface. The versatile strategy allowed the attachment of various linkers, for example, biotin, l-thyroxine, and folic acid. The adsorption processes of streptavidin, pre-albumin, and folate-binding protein were monitored using surface plasmon resonance (SPR), Fourier transform infrared (FTIR) spectroscopy, fluorescence spectroscopy, and atomic force microscopy (AFM). The presented protein immobilization strategy, consisting of four steps (a) spin-coating of PMSSQ-PFPA hybrid polymer from tetrahydrofuran (THF) solution, (b) annealing at 130 degrees C for 2 h to induce thermal cross-linking of the PMSSQ part, (c) surface analogues reaction with different amino-functionalized specific binding sites for proteins, and (d) controlled assembly of proteins on the surface, may find various applications in future biosensor design.
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Affiliation(s)
- Daniel Kessler
- Institute of Organic Chemistry, University of Mainz, 55099 Mainz, Germany
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