Challenges and Solutions for Joining Polymer Materials

Nanoarchitectonics of Bactericidal Coatings Based on CaCO3-Nanosilver Hybrids

Antimicrobial coatings provide protection against microbes colonization on surfaces. This can prevent the stabilization and proliferation of microorganisms. The ever-increasing levels of microbial resistance to antimicrobials are urging the development of alternative types of compounds that are potent across broad spectra of microorganisms and target different pathways. This will help to slow down the development of resistance and ideally halt it. The development of composite antimicrobial coatings (CACs) that can host and protect various antimicrobial agents and release them on demand is an approach to address this urgent need. In this work, new CACs based on microsized hybrids of calcium carbonate (CaCO3) and silver nanoparticles (AgNPs) were designed using a drop-casting technique. Polyvinylpyrrolidone and mucin were used as additives. The CaCO3/AgNPs hybrids contributed to endowing colloidal stability to the AgNPs and controlling their release, thereby ensuring the antibacterial activity of the coatings. Moreover, the additives PVP and mucin served as a matrix to (i) control the distribution of the hybrids, (ii) ensure mechanical integrity, and (iii) prevent the undesired release of AgNPs. Scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared (FTIR) techniques were used to characterize the 15 μm thick CAC. The antibacterial activity was determined against Escherichia coli, methicillin-resistant Staphylococcus aureus (MRSA), and Pseudomonas aeruginosa, three bacteria responsible for many healthcare infections. Antibacterial performance of the hybrids was demonstrated at concentrations between 15 and 30 μg/cm2. Unloaded CaCO3 also presented bactericidal properties against MRSA. In vitro cytotoxicity tests demonstrated that the hybrids at bactericidal concentrations did not affect human dermal fibroblasts and human mesenchymal stem cell viability. In conclusion, this work presents a simple approach for the design and testing of advanced multicomponent and functional antimicrobial coatings that can protect active agents and release them on demand.

Long-Term Creep Compliance of Wood Polymer Composites: Using Untreated Wood Fibers as a Filler in Recycled and Neat Polypropylene Matrix

Neat (NPP) and recycled (RPP) polypropylene matrix materials were used to prepare wood–polymer composites with untreated wood fibers up to 40 wt.%. Long-term creep properties obtained through the time-temperature superposition showed superior creep resistance of composites with NPP matrix. In part, this is attributed to their higher crystallinity and better interfacial adhesion caused by the formation of a transcrystalline layer. This difference resulted in up to 25% creep compliance reduction of composites with NPP matrix compared to composites with recycled (RPP) polypropylene matrix, which does not form a transcrystalline layer between the fibers and polymer matrix. Despite the overall inferior creep performance of composites with RPP matrix, from the 20 wt.% on, the creep compliance is comparable and even surpasses the creep performance of unfilled NPP matrix and can be a promising way to promote sustainability.

The Effect of High-Quality RDX on the Safety and Mechanical Properties of Pressed PBX

In order to investigate and compare the effects of RDX crystal quality on the safety and mechanical properties of pressed PBX, different RDX-based PBXs were prepared by a water suspension granulation method. The surface morphology, thermal decomposition properties, impact sensitivity, and mechanical properties of high-quality RDX (H-RDX) and PBX were characterized by SEM, optical microscope, DSC, impact sensitivity tester, and universal material testing machines. The results have shown that the H-RDX crystal has a smoother surface, regular shape, higher density, fewer defects, better thermal stability, and lower impact sensitivity than raw RDX. The activation energy of H-RDX-based PBX is 26.0% higher than that of raw RDX-based PBX, and H₅₀ increased by 2.8 cm, indicating that the application of H-RDX to PBX can effectively improve its thermal stability and reduce the impact sensitivity in the safety performance. However, the compressive strength of pressed H-RDX-based PBX is 36% lower than that of pressed raw RDX-based PBX, showing that H-RDX results in the deterioration of the compressive strength of pressed PBX in mechanical performance. Fortunately, this study found a strategy on how to effectively improve mechanical performance, which is changing the type of binder and increasing the pressing pressure. Under the same pressing conditions, the order of compressive strength of PBX prepared by the three binders is FKM DS2603 > Viton A > PVAc. Moreover, the compressive strength of H-RDX-based PBX with FKM DS2603 can be increased by 33.7% compared with PVAc. When the pressing pressure is 200 MPa, the average compressive strength of H-RDX-based PBX with FKM DS2603 reaches 10.00 MPa, which can basically meet application requirements.

Highly Stretchable and Conductive Carbon Fiber/Polyurethane Conductive Films Featuring Interlocking Interfaces

Stretchable conductors are essential assembly units of next-generation flexible electronics, requiring excellent conductivity and stretchability simultaneously. However, poor interfacial adhesion between conductive fillers and polymer matrixes often triggers the relative slippage and dislocation of the conductive network, deteriorating the final conductivity. Herein, we constructed interlocking interfaces in a polyurethane (PU) conductive composite by introducing brush-like carbon fibers (CFs) with laterally grown zinc oxide nanowires (ZnO NWs). The ZnO NW-enabled construction of the functional interfaces integrated the CFs tightly with the polymer matrix to greatly improve the interfacial adhesion and suppress the sliding displacement of conductive fillers upon external load, contributing to excellent mechanical strength and conductive stability. Specifically, the combination of high mechanical strength (7.19 MPa) and stable conductivity (26.3 S/m under 100% strain, approaching 30 S/m of the initial conductivity) was demonstrated for the brush-like CF/PU film. Finally, the application potential of the novel stretchable conductor as a thermal therapy unit and connecting wire in a flexible circuit was explored successfully under complex dynamic deformations. Accordingly, this inspiring result creatively combines the interface geometry with conductive stability, and offers a facile and effective route to prepare excellent stretchable conductors, which can be easily applied to other conductive composites.

Bioinspired photocontrollable microstructured transport device

Geckos, which can walk upside down on vertical and underneath horizontal surfaces, owe this ability to the hierarchical structures under their toes. These structures are responsible for substantial adhesion and, at the same time, for quick detachment by mechanical stimulus through leg movements. Inspired by such stimuli-responsive systems in nature, we developed an artificial, photocontrollable microstructured transport device. Through tunable ultraviolet light illumination, the adhesive ability of this bioinspired transport device is reduced up to a factor of 2.7 in terms of adhesive forces and is quickly recovered when the light stimulus ceases. This bioinspired photocontrollable device has been used in a pick-up and drop-down system for transporting planar and three-dimensional solid objects.

Chemically robust succinimide-group-assisted irreversible bonding of poly(dimethylsiloxane)-thermoplastic microfluidic devices at room temperature

This study investigates surface chemical modification using anhydride silane and amino silane reagents at room temperature (RT) to realize bonding between silicon-based PDMS and non-silicon thermoplastics. The anhydride silane shows vigorous activity against water, forming a terminal dicarboxylic acid in the plasma-activated elastomeric poly(dimethylsiloxane) (PDMS) surface, and it can readily react with amino-silane-modified thermoplastic surfaces, resulting in a permanent bond via the formation of a stable succinimide group without the requirement for high temperature or additional pressure to initiate the bonding. The modified surfaces of PDMS and thermoplastics were successfully characterized by water contact angle measurement, fluorescence measurement, X-ray photoelectron spectroscopy (XPS), and atomic force microscopy (AFM). The bond strength values of PDMS-thermoplastic assemblies, measured by the tensile test for PDMS-polystyrene (PS), PDMS-poly(methyl methacrylate) (PMMA), PDMS-polycarbonate (PC), and PDMS-poly(ethyl terephthalate) (PET) assemblies, were found to be approximately 519.5 ± 6, 259 ± 15, 476.6 ± 8, and 458.2 ± 27 kPa, respectively. Moreover, the bond strength was further examined by performing a burst test for PDMS-PMMA, PDMS-PS, PDMS-PC, and PDMS-PET microfluidic devices, which were found to have the maximum pressure values at approximately 344.73, 448.15, 413.68, and 379.21 kPa, respectively. Based on these results, the hybrid microfluidic devices can be used for high-pressure experiments such as blood plasma separation and continuous-flow polymerase chain reaction (CF-PCR). We have also performed the large area bonding of the PDMS-PC assembly (10 × 10 cm2), ensuring the high robustness and reliability of the proposed surface chemical bonding method.

Self-Forming Interlocking Interfaces on the Immiscible Polymer Bilayers via Gelation-Mediated Phase Separation

Gelation-mediated phase separation is applied to prepare immiscible polymer bilayer films with an interlocking interface structure. Polymer systems consisting of copolymer of urea and polydimethylsiloxane and epoxy are selected to demonstrate the feasibility. When the epoxy fraction exceeds 25 wt%, well-defined bilayer structures self-form by a one-pot casting method in which the phase separation state is fixed by an evaporation-induced gelation. Microscopy studies of the resulting bilayers clearly reveal that interlocking structures form during the bilayer films construct. The interlocking structures lead to an enhanced interfacial adhesion and higher fracture energy. The current strategy might offer a facile way to in situ create an interlocking interface between immiscible polymer systems.

Adhesion force mapping on wood by atomic force microscopy: influence of surface roughness and tip geometry

This study attempts to address the interpretation of atomic force microscopy (AFM) adhesion force measurements conducted on the heterogeneous rough surface of wood and natural fibre materials. The influences of wood surface roughness, tip geometry and wear on the adhesion force distribution are examined by cyclic measurements conducted on wood surface under dry inert conditions. It was found that both the variation of tip and surface roughness of wood can widen the distribution of adhesion forces, which are essential for data interpretation. When a common Si AFM tip with nanometre size is used, the influence of tip wear can be significant. Therefore, control experiments should take the sequence of measurements into consideration, e.g. repeated experiments with used tip. In comparison, colloidal tips provide highly reproducible results. Similar average values but different distributions are shown for the adhesion measured on two major components of wood surface (cell wall and lumen). Evidence supports the hypothesis that the difference of the adhesion force distribution on these two locations was mainly induced by their surface roughness.

Understanding Surface Adhesion in Nature: A Peeling Model

Nature often exhibits various interesting and unique adhesive surfaces. The attempt to understand the natural adhesion phenomena can continuously guide the design of artificial adhesive surfaces by proposing simplified models of surface adhesion. Among those models, a peeling model can often effectively reflect the adhesive property between two surfaces during their attachment and detachment processes. In the context, this review summarizes the recent advances about the peeling model in understanding unique adhesive properties on natural and artificial surfaces. It mainly includes four parts: a brief introduction to natural surface adhesion, the theoretical basis and progress of the peeling model, application of the peeling model, and finally, conclusions. It is believed that this review is helpful to various fields, such as surface engineering, biomedicine, microelectronics, and so on.

Hybrid PVDF/PVDF-graft-PEGMA Membranes for Improved Interface Strength and Lifetime of PEDOT:PSS/PVDF/Ionic Liquid Actuators

The exploitation of soft conducting polymer-based actuators suffers from two main shortcomings: their short life cycle and the reproducibility of the fabrication techniques. The short life cycle usually results from the delamination of the components due to stresses at the interface during the actuation. In this work, to achieve strong adhesion to poly(3,4- ethylenedioxythiophene) poly(styrenesulfonate) (

PEDOT

PSS) electrodes, the wetting properties of the surface of a polyvinylidene fluoride (PVDF) membrane are improved using argon-plasma-induced surface polymerization of poly(ethylene glycol) monomethyl ether methacrylate (PEGMA). Hybrid membranes are created with hydrophilic PVDF-graft-PEGMA outer surfaces and hydrophobic bulk. The width of each layer is controlled by spray coating, as it allows for the deposition of the reaction precursor to a certain depth. Subsequently, a

PEDOT

PSS water solution fills the pores of the functionalized part of the membrane and a mixing layer between

PEDOT

PSS and PVDF is created. We also show that PVDF-graft-PEGMA copolymers play an important role in binding the membrane to the electrodes and that direct mechanical interlocking in the pores can further improve the adhesion. Finally,

PEDOT

PSS/PVDF-graft-PEGMA/PEDOT:PSS actuators are made by simple solution casting. They are capable of producing high strains of 0.6% and show no signs of delamination after more than 150 h or 10(4) actuation cycles. Furthermore, the preservation of the hydrophobic membrane in between two

PEDOT

PSS layers increases the resistance between them from 0.36 Ω to 0.16 MΩ, thus drastically modifying the power dissipation of the actuators.