Nanocomposites of Rigid Polyurethane Foam and Graphene Nanoplates Obtained by Exfoliation of Natural Graphite in Polymeric 4,4′-Diphenylmethane Diisocyanate

The influence of graphene nanoplates (GNPs) obtained by the ecofriendly exfoliation of natural graphite has been addressed on the mechanical and thermal insulating properties of rigid polyurethane foams (RPUFs). Few-layer GNPs with few defects were prepared in polymeric 4,4′-diphenylmethane diisocyanate (pMDI) under ultrasonication to obtain a GNP/pMDI dispersion. GNP/pMDI dispersions with different GNP concentrations were used to prepare RPUF nanocomposites via in situ polymerization. An important finding is that the GNP/pMDI dispersion exhibits lyotropic liquid crystalline behavior. It was found that the unique orientation of GNPs above the concentration of 0.1 wt% in the dispersion affected the mechanical and thermal insulation properties of the RPUF nanocomposites. GNP/RPUF nanocomposites with GNP concentrations at 0.2 wt% or more showed better thermal insulating properties than neat RPUF. The lyotropic liquid crystalline ordering of GNPs provides stable nucleation for bubble formation during foaming and prevents bubble coalescence. This decreases the average cell size and increases the closed cell content, producing GNP/RPUF nanocomposites with low thermal conductivity. Furthermore, GNPs incorporated into RPUF act as a barrier to radiant heat transfer through the cells, which effectively reduces the thermal conductivity of the resulting nanocomposites. It is expected that the nanocomposite of RPUF investigated in this study can be applied practically to improve the performance of thermal insulation foams.

Morphology, Mechanical and Thermal Properties of Thermoplastic Polyurethane Containing Reduced Graphene Oxide and Graphene Nanoplatelets

Polyurethane/graphene nanocomposites were synthesized using commercial thermoplastic polyurethane (TPU, Apilon 52DE55), and two types of graphene derivatives: graphene nanoplatelets (GNP) and reduced graphene oxide (RGO). Fourier Transformation Infrared Spectroscopy Fourier Transformation Infrared Spectroscopy (FTIR) spectroscopy, TEM, and SEM microscopy and XRD techniques were used to chemically and structurally characterize GNP and RGO nanofillers. The properties of the new TPU nanocomposite materials were studied using thermal analysis techniques (Dynamical Mechanical Analysis (DMA), Differential Scanning Calorimetry (DSC), Thermogravimetric Analysis (TG)) to describe the influence of graphene nanofillers on polyurethane matrix. Our investigation describes the comparison of two types of graphene derivatives, commercial one (GNP) and synthesized (RGO) on thermoplastic polyurethanes. These nanofillers provides opportunities to achieve compatibility with the TPU matrix. The property enhancements are attributed commonly to high aspect ratio of graphene nanoplatelets and filler-polymer interactions at the interface. The obtained nanocomposites exhibit higher thermal and mechanical properties due to the good dispersion of both nanofillers into TPU matrix. It was found that the addition of 2 wt % of the nanofiller could lead to a significant reinforcement effect on the TPU matrix. Also, with high content of nanofiller (GNP and RGO), the Payne effect was observed.