Optimization of PET depolymerization for enhanced terephthalic acid recovery from commercial PET and post consumer PET-bottles via low-temperature alkaline hydrolysis

The increasing demand for plastic has resulted in a surge in plastic waste production. Polyethylene terephthalate (PET), commonly used in beverage bottle manufacturing, is only partially recycled, with an estimated recycling rate of just 28.4% in 2019. This accumulation of plastic waste is harmful to the environment and living organisms, necessitating effective recycling methods for PET waste. One promising method is alkaline hydrolysis using NaOH, which can break down PET into its monomer components, terephthalic acid (TPA) and ethylene glycol (EG). This process not only recycles PET efficiently but also manages contaminants effectively, producing high-quality TPA, supporting the development of a circular economy. This study looks into PET depolymerization via alkaline hydrolysis at low temperature by investigating effects of various factors: pH levels, water to ethanol ratio, NaOH concentration, NaOH to PET ratio, reaction time, PET size, reusability of unreacted PET, air plasma pretreatment of PET, and different kinds of PET. Promisingly, PET conversion rates of over 90% and a TPA purity of 99.6% were achieved in this study highlighting the efficacy of alkaline hydrolysis in depolymerizing post-consumer PET waste. Ultimately, this research advances sustainable plastic waste management and supports the integration of PET into a circular economy framework.

Toward a Sustainable Approach for Durably Hydrophilic and UV Protective PET Fabric through Surface Activation and Immobilization Integrating Epigallocatechin Gallate and Citric Acid

Enhancing the hydrophilicity and UV protective property of poly(ethylene terephthalate) (PET) fabric are two significant ways to upgrade its quality and enlarge the applicable area. Biobased finishes are greatly welcomed for the fabrication of sustainable textiles; however, their application on PET fabric is still challenging compared with the case of natural fabric. This study presents a strategy that immobilizes epigallocatechin gallate (EGCG) onto PET fabric using citric acid (CA) for durably hydrophilic and UV-proof properties with negligible color change. A controllable surface-activating method integrating alkaline and deep eutectic solvent (DES) is customized for the PET fabric to promote the reactions among PET, CA, and EGCG. The hydrophilic, antistatic, and UV protective properties of functionalized PET fabric were explored. Results show that the hydrophilicity of the PET fabric after direct EGCG treatment increases but drops sharply after first-round washing due to weak interactions. The combined alkaline/DES pretreatment increases the number of hydrophilic groups and the roughness of PET fibers. After EGCG modification, the moisture regain (MR) of PET fabric increases from 0.41 to 0.64%. The contact angle and electrostatic charge half-life (T1/2) decreases from >120 to 23°, and from >60 to 0.13 s, respectively. The MR and T1/2 are well retained after a 10-cycle washing. In addition, the UV protective factor of the PET fabric increases from 18 to 36. A very slight yellowing phenomenon occurs on the PET fabric after the treatment. In all, this research attempts to integrate a biobased finishing agent and an eco-friendly cross-linker on synthetic fiber for durable functions, which is transferrable to the sustainable fabrication of other polymeric materials such as fibers or films.

A new strategy for PET depolymerization: Application of bimetallic MOF-74 as a selective catalyst

Large-volume production of poly(ethylene terephthalate) (PET), especially in the form of bottles and food packaging containers, causes problems with polymer waste management. Waste PET could be recycled thermally, mechanically or chemically and the last method allows to obtain individual monomers, but most often it is carried out in the presence of homogeneous catalysts, that are difficult to separate and reuse. In view of this, this work reports for the first time, application of bimetallic MOF-74 - as heterogeneous catalyst - for depolymerization of PET with high monomer (bishydroxyethyl terephthalate, BHET) recovery. The effect of type and amount of second metal in the MOF-74 (Mg/M) was systematically investigated. The results showed increased activity of MOF-74 (Mg/M) containing Co2+, Zn2+ and Mn2+ as a second metal, while the opposite correlation was observed for Cu2+ and Ni2+. It was found that the highest catalytic activity was demonstrated by the introduction of Mg-Mn into MOF-74 with ratio molar 1:1, which resulted in complete depolymerization of PET and 91.8% BHET yield within 4 h. Furthermore, the obtained catalyst showed good stability in 5 reaction cycles and allowed to achieve high-purity BHET, which was confirmed by HPLC analysis. The as-prepared MOF-74 (Mg/Mn) was easy to separate from the post-reaction mixture, clean and reuse in the next depolymerization reaction.

Polyethylene Terephthalate (PET) Recycled by Catalytic Glycolysis: A Bridge toward Circular Economy Principles

Plastic pollution has escalated into a critical global issue, with production soaring from 2 million metric tons in 1950 to 400.3 million metric tons in 2022. The packaging industry alone accounts for nearly 44% of this production, predominantly utilizing polyethylene terephthalate (PET). Alarmingly, over 90% of the approximately 1 million PET bottles sold every minute end up in landfills or oceans, where they can persist for centuries. This highlights the urgent need for sustainable management and recycling solutions to mitigate the environmental impact of PET waste. To better understand PET's behavior and promote its management within a circular economy, we examined its chemical and physical properties, current strategies in the circular economy, and the most effective recycling methods available today. Advancing PET management within a circular economy framework by closing industrial loops has demonstrated benefits such as reduced landfill waste, minimized energy consumption, and conserved raw resources. To this end, we identified and examined various strategies based on R-imperatives (ranging from 3R to 10R), focusing on the latest approaches aimed at significantly reducing PET waste by 2040. Additionally, a comparison of PET recycling methods (including primary, secondary, tertiary, and quaternary recycling, along with the concepts of "zero-order" and biological recycling techniques) was envisaged. Particular attention was paid to the heterogeneous catalytic glycolysis, which stands out for its rapid reaction time (20-60 min), high monomer yields (>90%), ease of catalyst recovery and reuse, lower costs, and enhanced durability. Accordingly, the use of highly efficient oxide-based catalysts for PET glycolytic degradation is underscored as a promising solution for large-scale industrial applications.

Progress in Solvent-Based Recycling of Polymers from Multilayer Packaging

Conversion of chemical feedstocks derived from fossil fuels to virgin polymer, manufacturing of plastics in coal-dependent economies, and increasing consumption of virgin polymers for plastics packaging contribute significantly to environmental issues and the challenges we face. Nowadays, promoting sustainable development has become the consensus of more and more countries. Among them, the recycling of multilayer packaging is a huge challenge. Due to the complexity of its structure and materials, as well as the limitations of existing recycling frameworks, currently, multilayer packaging cannot be commercially recycled thus resulting in a series of circular economy challenges. It is undeniable that multilayer packaging offers many positive effects on products and consumers, so banning the use of such packaging would be unwise and unrealistic. Developing the appropriate processes to recycle multilayer packaging is the most feasible strategy. In recent years, there have been some studies devoted to the recycling process of multilayer packaging. Many of the processes being developed involve the use of solvents. Based on the recycled products, we categorised these recycling processes as solvent-based recycling, including physical dissolution and chemical depolymerisation. In physical dissolution, there are mainly two approaches named delamination and selective dissolution-precipitation. Focusing on these processes, this paper reviews the solvents developed and used in the last 20 years for the recycling of polymers from multilayer packaging waste and gives a summary of their advantages and disadvantages in terms of cost, product quality, ease of processing, and environmental impact. Based on existing research, one could conclude that solvent-based recycling methods have the potential to be commercialised and become part of a standard recycling process for polymer-based multilayer packaging. The combined use of multiple solvent-based recycling processes could be a breakthrough in achieving unified recycling of multilayer packaging with different components.

Recycling and high-value utilization of polyethylene terephthalate wastes: A review

Polyethelene terephthalate (PET) is a well-known thermoplastic, and recycling PET waste is important for the natural environment and human health. This study provides a comprehensive overview of the recycling and reuse of PET waste through energy recovery and physical, chemical, and biological recycling. This article summarizes the recycling methods and the high-value products derived from PET waste, specifically detailing the research progress on regenerated PET prepared by the mechanical recycling of fiber/yarn, fabric, and composite materials, and introduces the application of PET nanofibers recycled by physical dissolution and electrospinning in fields such as filtration, adsorption, electronics, and antibacterial materials. This article explains the energy recovery of PET through thermal decomposition and comprehensively discusses various chemical recycling methods, including the reaction mechanisms, catalysts, conversion efficiencies, and reaction products, with a brief introduction to PET biodegradation using hydrolytic enzymes provided. The analysis and comparison of various recycling methods indicated that the mechanical recycling method yielded PET products with a wide range of applications in composite materials. Electrospinning is a highly promising recycling strategy for fabricating recycled PET nanofibers. Compared to other methods, physical recycling has advantages such as low cost, low energy consumption, high value, simple processing, and environmental friendliness, making it the preferred choice for the recycling and high-value utilization of waste PET.

Recyclable and (Bio)degradable Polyesters in a Circular Plastics Economy

Polyesters carrying polar main-chain ester linkages exhibit distinct material properties for diverse applications and thus play an important role in today's plastics economy. It is anticipated that they will play an even greater role in tomorrow's circular plastics economy that focuses on sustainability, thanks to the abundant availability of their biosourced building blocks and the presence of the main-chain ester bonds that can be chemically or biologically cleaved on demand by multiple methods and thus bring about more desired end-of-life plastic waste management options. Because of this potential and promise, there have been intense research activities directed at addressing recycling, upcycling or biodegradation of existing legacy polyesters, designing their biorenewable alternatives, and redesigning future polyesters with intrinsic chemical recyclability and tailored performance that can rival today's commodity plastics that are either petroleum based and/or hard to recycle. This review captures these exciting recent developments and outlines future challenges and opportunities. Case studies on the legacy polyesters, poly(lactic acid), poly(3-hydroxyalkanoate)s, poly(ethylene terephthalate), poly(butylene succinate), and poly(butylene-adipate terephthalate), are presented, and emerging chemically recyclable polyesters are comprehensively reviewed.

Polyethylene terephthalate waste derived nanomaterials (WDNMs) and its utilization in electrochemical devices

Plastics are a vital component of our daily lives in the contemporary globalization period; they are present in all facets of modern life. Because the bulk of synthetic plastics utilized in the market are non-biodegradable by nature, the issues associated with their contamination are unavoidable in an era dominated by polymers. Polyethylene terephthalate (PET), which is extensively used in industries such as automotive, packaging, textile, food, and beverages production represents a major share of these non-biodegradable polymer productions. Given its extensive application across various sectors, PET usage results in a considerable amount of post-consumer waste, majority of which require disposal after a certain period. However, the recycling of polymeric waste materials has emerged as a prominent topic in research, driven by growing environmental consciousness. Numerous studies indicate that products derived from polymeric waste can be converted into a new polymeric resource in diverse sectors, including organic coatings and regenerative medicine. This review aims to consolidate significant scientific literatures on the recycling PET waste for electrochemical device applications. It also highlights the current challenges in scaling up these processes for industrial application.

Degradation of Poly(ethylene terephthalate) Catalyzed by Nonmetallic Dibasic Ionic Liquids under UV Radiation

Nonmetallic ionic liquids (ILs) exhibit unique advantages in catalyzing poly (ethylene terephthalate) (PET) glycolysis, but usually require longer reaction times. We found that exposure to UV radiation can accelerate the glycolysis reaction and significantly reduce the reaction time. In this work, we synthesized five nonmetallic dibasic ILs, and their glycolysis catalytic activity was investigated. 1,8-diazabicyclo [5,4,0] undec-7-ene imidazole ([HDBU]Im) exhibited better catalytic performance. Meanwhile, UV radiation is used as a reinforcement method to improve the PET glycolysis efficiency. Under optimal conditions (5 g PET, 20 g ethylene glycol (EG), 0.25 g [HDBU]Im, 10,000 µW·cm-2 UV radiation reacted for 90 min at 185 °C), the PET conversion and BHET yield were 100% and 88.9%, respectively. Based on the UV-visible spectrum, it was found that UV radiation can activate the C=O in PET. Hence, the incorporation of UV radiation can considerably diminish the activation energy of the reaction, shortening the reaction time of PET degradation. Finally, a possible reaction mechanism of [HDBU]Im-catalyzed PET glycolysis under UV radiation was proposed.

An Overview of the Non-Energetic Valorization Possibilities of Plastic Waste via Thermochemical Processes

The recovery and recycling/upcycling of plastics and polymer-based materials is needed in order to reduce plastic waste accumulated over decades. Mechanical recycling processes have made a great contribution to the circularity of plastic materials, contributing to 99% of recycled thermoplastics. Challenges facing this family of processes limit its outreach to 30% of plastic waste. Complementary pathways are needed to increase recycling rates. Chemical processes have the advantage of decomposing plastics into a variety of hydrocarbons that can cover a wide range of applications, such as monomers, lubricants, phase change materials, solvents, BTX (benzene, toluene, xylene), etc. The aim of the present work is to shed light on different chemical recycling pathways, with a special focus on thermochemicals. The study will cover the effects of feedstock, operating conditions, and processes used on the final products. Then, it will attempt to correlate these final products to some petrochemical feedstock being used today on a large scale.

Commercialization potential of PET (polyethylene terephthalate) recycled nanomaterials: A review on validation parameters

Polyethylene Terephthalate (PET) is a polymer which is considered as one of the major contaminants to the environment. The PET waste materials can be recycled to produce value-added products. PET can be converted to nanoparticles, nanofibers, nanocomposites, and nano coatings. To extend the applications of PET nanomaterials, understanding its commercialization potential is important. In addition, knowledge about the factors affecting recycling of PET based nanomaterials is essential. The presented review is focused on understanding the PET commercialization aspects, keeping in mind market analysis, growth drivers, regulatory affairs, safety considerations, issues associated with scale-up, manufacturing challenges, economic viability, and cost-effectiveness. In addition, the paper elaborates the challenges associated with the use of PET based nanomaterials. These challenges include PET contamination to water, soil, sediments, and human exposure to PET nanomaterials. Moreover, the paper discusses in detail about the factors affecting PET recycling, commercialization, and circular economy with specific emphasis on life cycle assessment (LCA) of PET recycled nanomaterials.

Comparsion of Catalyst Effectiveness in Different Chemical Depolymerization Methods of Poly(ethylene terephthalate)

This paper presents an overview of the chemical recycling methods of polyethylene terephthalate (PET) described in the scientific literature in recent years. The review focused on methods of chemical recycling of PET including hydrolysis and broadly understood alcoholysis of polymer ester bonds including methanolysis, ethanolysis, glycolysis and reactions with higher alcohols. The depolymerization methods used in the literature are described, with particular emphasis on the use of homogeneous and heterogeneous catalysts and ionic liquids, as well as auxiliary substances such as solvents and cosolvents. Important process parameters such as temperature, reaction time, and pressure are compared. Detailed experimental results are presented focusing on reaction yields to allow for easy comparison of applied catalysts and for determination of the most favorable reaction conditions and methods.

Oxygen Vacancy Promoted Generation of Monatomic Oxygen Anion over Ni2+ -Doped MgO for Efficient Glycolysis of Waste PET

Developing efficient and eco-friendly catalysts for selective degradation of waste polyethylene terephthalate (PET) is critical to the circular economy of plastics. Herein, we report the first monatomic oxygen anion (O^- )-rich MgO-Ni catalyst based on a combined theoretical and experimental approach, which achieves a bis(hydroxyethyl) terephthalate yield of 93.7 % with no heavy metal residues detected. DFT calculations and electron paramagnetic resonance characterization indicate that Ni²⁺ doping not only reduces the formation energy of oxygen vacancies, but also enhances local electron density to facilitate the conversion of adsorbed oxygen into O^- . O^- plays a crucial role in the deprotonation of ethylene glycol (EG) to EG^- (exothermic by -0.6 eV with an activation barrier of 0.4 eV), which is proved effective to break the PET chain via nucleophilic attack on carbonyl carbon. This work reveals the potential of alkaline earth metal-based catalysts in efficient PET glycolysis.

Dihydroxyterephthalate-A Trojan Horse PET Counit for Facile Chemical Recycling

Here, low-energy poly(ethylene terephthalate) (PET) chemical recycling in water: PET copolymers with diethyl 2,5-dihydroxyterephthalate (DHTE) undergo selective hydrolysis at DHTE sites, autocatalyzed by neighboring group participation, is demonstrated. Liberated oligomeric subchains further hydrolyze until only small molecules remain. Poly(ethylene terephthalate-stat-2,5-dihydroxyterephthalate) copolymers were synthesized via melt polycondensation and then hydrolyzed in 150-200 °C water with 0-1 wt% ZnCl₂ , or alternatively in simulated sea water. Degradation progress follows pseudo-first order kinetics. With increasing DHTE loading, the rate constant increases monotonically while the thermal activation barrier decreases. The depolymerization products are ethylene glycol, terephthalic acid, 2,5-dihydroxyterephthalic acid, and bis(2-hydroxyethyl) terephthalate dimer, which could be used to regenerate virgin polymer. Composition-optimized copolymers show a decrease of nearly 50% in the Arrhenius activation energy, suggesting a 6-order reduction in depolymerization time under ambient conditions compared to that of PET homopolymer. This study provides new insight to the design of polymers for end-of-life while maintaining key properties like service temperature and mechanical properties. Moreover, this chemical recycling procedure is more environmentally friendly compared to traditional approaches since water is the only needed material, which is green, sustainable, and cheap.

Rational Design of Disulfide Bridges in BbPETaseCD for Enhancing the Enzymatic Performance in PET Degradation

Polyethylene terephthalate (PET) is one of the most prevalent transparent thermoplastics. It is commonly utilized due to its low cost and high durability. With the massive accumulation of waste PET, however, serious environmental pollution has become a global problem. Compared to traditional chemical degradation, biodegradation of PET catalyzed by PET hydrolase (PETase) is more environmentally friendly and energy-efficient. BbPETase^CD from the Burkholderiales bacterium is a PETase that shows favorable properties for application in the biodegradation of PET. To enhance the enzymatic performance of this enzyme, this work focuses on the rational design of disulfide bridges in BbPETase^CD. We utilized two computational algorithms to predict the probable disulfide-bridge mutations in BbPETase^CD, and five variants were acquired from the computations. Among these, the N364C/D418C variant with one additional disulfide bond showed higher expression than the wild-type enzyme (WT) and the best enzymatic performance. The melting temperature (T_m) of the N364C/D418C variant presented an increase of 14.8 °C over that of WT (56.5 °C), indicating that the additional disulfide bond significantly raised the thermodynamic stability of the enzyme. Kinetic experiments at different temperatures also demonstrated the thermal stability increase of the variant. The variant also showed significantly increased activity over WT when using bis(hydroxyethyl) terephthalate (BHET) as the substrate. More remarkably, the N364C/D418C variant exhibited approximately an 11-fold increase over the WT enzyme in the long-term (14 days) degradation of PET films. The results prove that the rationally designed disulfide bond significantly improved the enzymatic performance of the enzyme for PET degradation.

Chemical Recycling Processes of Waste Polyethylene Terephthalate Using Solid Catalysts

Polyethylene terephthalate (PET) is a non-degradable single-use plastic and a major component of plastic waste in landfills. Chemical recycling is one of the most widely adopted methods to transform post-consumer PET into PET's building block chemicals. Non-catalytic depolymerization of PET is very slow and requires high temperatures and/or pressures. Recent advancements in the field of material science and catalysis have delivered several innovative strategies to promote PET depolymerization under mild reaction conditions. Particularly, heterogeneous catalysts assisted depolymerization of post-consumer PET to monomers and other value-added chemicals is the most industrially compatible method. This review includes current progresses on the heterogeneously catalyzed chemical recycling of PET. It describes four key pathways for PET depolymerization including, glycolysis, pyrolysis, alcoholysis, and reductive depolymerization. The catalyst function, active sites and structure-activity correlations are briefly outlined in each section. An outlook for future development is also presented.

Chemical Recycling of Used PET by Glycolysis Using Niobia-Based Catalysts

Plastic production has steadily increased worldwide at a staggering pace. The polymer industry is, unfortunately, C-intensive, and accumulation of plastics in the environment has become a major issue. Plastic waste valorization into fresh monomers for production of virgin plastics can reduce both the consumption of fossil feedstocks and the environmental pollution, making the plastic economy more sustainable. Recently, the chemical recycling of plastics has been studied as an innovative solution to achieve a fully sustainable cycle. In this way, plastics are depolymerized to their monomers or/and oligomers appropriate for repolymerization, closing the loop. In this work, PET was depolymerized to its bis(2-hydroxyethyl) terephthalate (BHET) monomer via glycolysis, using ethylene glycol (EG) in the presence of niobia-based catalysts. Using a sulfated niobia catalyst treated at 573 K, we obtained 100% conversion of PET and 85% yield toward BHET at 195 °C in 220 min. This approach allows recycling of the PET at reasonable conditions using an inexpensive and nontoxic material as a catalyst.

WILL WE BE ABLE TO USE RECYCLED PLASTICS OR SHALL WE DECIDE FOR PACKAGING FREE PRODUKCTION?

Recycled plastic and its use are imperative for preserving the environment, including proper plastic wash-out. Will we ever be able to push the Czech population and firms to use recycled material? Or is it happening spontaneously? A questionnaire created on Google Forms involves ten legislative and motivational questions comprising relevant data on the amount of plastic in municipal waste between 2010 and 2020 from the Czech Statistical Office. We found that the population understands the importance of using recycled material and recycled plastic without the government's impulse. Despite the high capital intensity, the state should impose taxes to protect the sustainable environment. We suggest a comprehensive and in-depth survey to acquire more accurate data.

The characterization and influence factors of semi-volatile compounds from mechanically recycled polyethylene terephthalate (rPET) by combining GC×GC-TOFMS and chemometrics

A non-targeted method was developed for screening the semi-volatile compounds of different mechanically recycled PET intended for food contact materials. The data was further analyzed by multiple chemometrics methods to obtain the difference level, and the potential influence factors were investigated. The results showed that total dissolution with comprehensive two-dimensional gas chromatography coupled with time-of-flight mass spectrometry was more effective than other reported methods. Based on the difference level, 97 compounds were characterized into 4 levels. 1-Methyl-2-pyrrolidinone originating from organic solvent was recognized as level IV and could be determined as the primary difference indicator. The contaminant is mainly attributed to the residuum derived from non-food consumer products. The specific types of contaminants and process parameters of the recycling, such as moisture content, properties of rPET, and temperature, were the potential key factors affecting the presence of semi-volatile compounds of mechanically recycled rPET.

Utility of Chemical Upcycling in Transforming Postconsumer PET to PBT-Based Thermoplastic Copolyesters Containing a Renewable Fatty-Acid-Derived Soft Block

Thermoplastic copolyesters (TPCs) are important structural components in countless high performance applications that require excellent thermal stability and outstanding mechanical integrity. Segmented multiblock architectures are often employed for the most demanding applications, in which semicrystalline segments of poly(butylene terephthalate) (PBT) are combined with various low T _g soft blocks. These segmented copolymers are nearly always synthesized from pristine feedstocks that are derived from fossil-fuel sources. In this work, we show a straightforward, one-pot synthetic approach to prepare TPCs starting from high-molar mass poly(ethylene terephthalate) recyclate (rPET) combined with a hydrophobic fatty acid dimer diol flexible segment. Transesterification is exploited to create a multiblock architecture. The high molar mass and segment distribution are elucidated by detailed size-exclusion chromatography and proton and carbon nuclear magnetic resonance spectroscopy. It is also shown that rPET can be chemically converted to PBT through a molecular exchange, in which the ethylene glycol is substituted by introducing 1,4-butane diol. A series of copolymers with various compositions was prepared with either PET or PBT segments and the final thermal properties and mechanical performance is compared between the two different constructs. Ultimately, PBT-based TPCs crystallize faster and exhibit a higher modulus over the range of explored compositions, making them ideal for applications that require injection molding. This represents an ideal, sustainable approach to making conventional TPCs, utilizing recyclate and biobased components to produce high performance polymer constructs via an easily accessible upcycling route.

Polyethylene Terephthalate (PET) Bottle-to-Bottle Recycling for the Beverage Industry: A Review

Disposal of plastic waste has become a widely discussed issue, due to the potential environmental impact of improper waste disposal. Polyethylene terephthalate (PET) packaging accounted for 44.7% of single-serve beverage packaging in the US in 2021, and 12% of global solid waste. A strategic solution is needed to manage plastic packaging solid waste. Major beverage manufacturers have pledged to reduce their environmental footprint by taking steps towards a sustainable future. The PET bottle has several properties that make it an environmentally friendly choice. The PET bottle has good barrier properties as its single-layer, mono-material composition allows it to be more easily recycled. Compared to glass, the PET bottle is lightweight and has a lower carbon footprint in production and transportation. With modern advancements to decontamination processes in the recycling of post-consumer recycled PET (rPET or PCR), it has become a safe material for reuse as beverage packaging. It has been 30 years since the FDA first began certifying PCR PET production processes as compliant for production of food contact PCR PET, for application within the United States. This article provides an overview of PET bottle-to-bottle recycling and guidance for beverage manufacturers looking to advance goals for sustainability.

Closing the Carbon Loop in the Circular Plastics Economy

Today, plastics are ubiquitous in everyday life, problem solvers of modern technologies, and crucial for sustainable development. Yet the surge in global demand for plastics of the growing world population has triggered a tidal wave of plastic debris in the environment. Moving from a linear to a zero-waste and carbon-neutral circular plastic economy is vital for the future of the planet. Taming the plastic waste flood requires closing the carbon loop through plastic reuse, mechanical and molecular recycling, carbon capture, and use of the greenhouse gas carbon dioxide. In the quest for eco-friendly products, plastics do not need to be reinvented but tuned for reuse and recycling. Their full potential must be exploited regarding energy, resource, and eco efficiency, waste prevention, circular economy, climate change mitigation, and lowering environmental pollution. Biodegradation holds promise for composting and bio-feedstock recovery, but it is neither the Holy Grail of circular plastics economy nor a panacea for plastic littering. As an alternative to mechanical downcycling, molecular recycling enables both closed-loop recovery of virgin plastics and open-loop valorization, producing hydrogen, fuels, refinery feeds, lubricants, chemicals, and carbonaceous materials. Closing the carbon loop does not create a Perpetuum Mobile and requires renewable energy to achieve sustainability. This article is protected by copyright. All rights reserved.

Recycled (Bio)Plastics and (Bio)Plastic Composites: A Trade Opportunity in a Green Future

Today’s world is at the point where almost everyone realizes the usefulness of going green. Due to so-called global warming, there is an urgent need to find solutions to help the Earth and move towards a green future. Many worldwide events are focusing on the global technologies in plastics, bioplastic production, the recycling industry, and waste management where the goal is to turn plastic waste into a trade opportunity among the industrialists and manufacturers. The present work aims to review the recycling process via analyzing the recycling of thermoplastic, thermoset polymers, biopolymers, and their complex composite systems, such as fiber-reinforced polymers and nanocomposites. Moreover, it will be highlighted how the frame of the waste management, increasing the materials specificity, cleanliness, and a low level of collected material contamination will increase the potential recycling of plastics and bioplastics-based materials. At the same time, to have a real and approachable trade opportunity in recycling, it needs to implement an integrated single market for secondary raw materials.

Recycling and Reutilizing Polymer Waste via Electrospun Micro/Nanofibers: A Review

The accumulation of plastic waste resulting from the increasing demand for non-degradable plastics has led to a global environmental crisis. The severe environmental and economic drawbacks of inefficient, expensive, and impractical traditional waste disposal methods, such as landfills, incineration, plastic recycling, and energy production, limit the expansion of their applications to solving the plastic waste problem. Finding novel ways to manage the large amount of disposed plastic waste is urgent. Until now, one of the most valuable strategies for the handling of plastic waste has been to reutilize the waste as raw material for the preparation of functional and high-value products. Electrospun micro/nanofibers have drawn much attention in recent years due to their advantages of small diameter, large specific area, and excellent physicochemical features. Thus, electrospinning recycled plastic waste into micro/nanofibers creates diverse opportunities to deal with the environmental issue caused by the growing accumulation of plastic waste. This paper presents a review of recycling and reutilizing polymer waste via electrospinning. Firstly, the advantages of the electrospinning approach to recycling plastic waste are summarized. Then, the studies of electrospun recycled plastic waste are concluded. Finally, the challenges and future perspectives of electrospun recycled plastic waste are provided. In conclusion, this paper aims to provide a comprehensive overview of electrospun recycled plastic waste for researchers to develop further studies.

Unsaturated Polyester Resin Nanocomposites Based on Post-Consumer Polyethylene Terephthalate

A method for producing nanocomposites of unsaturated polyester resins (UPR) based on recycled polyethylene terephthalate (PET) as a matrix has been proposed. The upcycling method involves three successive stages: (1) oligoesters synthesis, (2) simultaneous glycolysis and interchain exchange of oligoesters with PET, (3) interaction of the obtained resins with glycol and maleic anhydride. UPRs were characterized by FTIR spectroscopy and gel permeation chromatography. The mechanical properties of nanocomposites obtained on the basis of these resins and titanium dioxide have been investigated. It has been shown that 1,2-propylene glycol units, despite their lower reactivity, significantly improve the properties of UPR. The most promising nanocomposite sample exhibited tensile strength 112.62 MPa, elongation at break 157.94%, and Young's modulus 29.95 MPa. These results indicate that the proposed method made it possible to obtain nanocomposites with high mechanical properties based on recycled PET thus allowing one to create a valuable product from waste.

Investigation of Polyester Tire Cord Glycolysis Accompanied by Rubber Crumb Devulcanization

A new method for the recycling of a polyester tire cord under the action of oligoethylene terephthalates, bis(2-hydroxyethyl) terephthalate and ethylene glycol has been proposed. The method involves simultaneous homogeneous glycolysis of polyethylene terephthalate and devulcanization of crumb rubber. Polyester cord and glycolysates were characterized by FTIR spectroscopy and gel permeation chromatography (GPC). The devulcanization process was investigated by swelling-based methods. The rate of the proposed method of homogeneous glycolysis in a melt phase was proved to be higher than one of the heterogeneous glycolysis. The assumption of a more efficient devulcanization in the presence of a softener was also confirmed. The degree of devulcanization 46.07%, the apparent degree of swelling 167.4%, and the apparent swelling rate constant 0.0902 min-1 were achieved. The results indicate that the proposed method made it possible to carry out the glycolysis of the polyester cord of the tire more deeply than the known heterogeneous glycolysis with various agents, but further research is needed for industrial implementation.

Circularity in Practice: Review of Main Current Approaches and Strategic Propositions for an Efficient Circular Economy of Materials

This paper aims to summarize, propose, and discuss existing or emerging strategies to shift towards a circular economy of materials. To clarify the landscape of existing circular practices, a new spectrum is proposed, from product-based strategies, where entire products go through several life cycles without being reprocessed, to material-based approaches, extracting, recycling, and reprocessing materials from the waste flow. As refillable packaging does not lose any functionality or value, when re-used through many life cycles, product-based strategies are globally extremely efficient and must be promoted. It appears however that their implementation is only possible at the scale of individual products such as packaging containers, relying on the cooperation of involved companies and consumers. It appears more and more urgent to focus as well on a more systematic and flexible material-oriented scheme. The example of circular glass recycling is a success in many countries, and technologies become nowadays available to extend such practices to many other materials, such as rigid plastics. An ideal would be to aim at an economy of materials that would imitate the continuous material cycle of the biosphere. Technological and business strategies are presented and discussed, aiming at a relevant impact on circularity.

An Assessment Approach to Circular Business Models within an Industrial Ecosystem for Sustainable Territorial Development

In this work, the authors have made an attempt to develop a methodological approach to substantiate the socio-economic efficiency of enterprise performance within an industrial ecosystem in the context of a circular economy. The proposed approach has been verified via a case study of the industrial ecosystem in Novokuznetsk city. Based on the calculations, it has been evidenced that the creation of an industrial ecosystem in the region where the city is located would eliminate area sources of pollution and improve the quality of life of the population, which would advance regional sustainable development and strengthen territorial attractiveness for citizens. Thus, having used the proposed methodology, the prospects for the implementation of circular business models by enterprises in order to increase the efficiency of resource use and balanced and sustainable economic development of a territory have been substantiated. The transition to a circular economy can support the creation of favorable environmental conditions and increase the local community resilience, well-being, and quality of life.

Safety Evaluation of Polyethylene Terephthalate Chemical Recycling Processes

Polyethylene terephthalate (PET) is one of the main packaging materials for beverage bottles. Even if this polymer is good to recycle, mechanical recycling processes need a well-sorted input fraction. For less-sorted PET packaging, or even non-food input sources, chemical recycling seems to be a solution to increase PET recycling. For post-consumer recyclates in packaging applications, it is essential that the safety of the recyclates is guaranteed, and the consumers’ health protected. For mechanical recycling processes, evaluation criteria are already established. For chemical recycling processes, however, such evaluation criteria are only roughly available. This study evaluated the safety of the chemical recycling process similar to the approach of the European Food Safety Authority (EFSA). However, due to the lack of information about the contamination level of the input materials for the chemical recycling process, the evaluation was adapted. In addition, the evaluation should be performed separately for the depolymerisation and for the repolymerisation steps. However, due to the high cleaning efficiencies of both steps, the evaluation can focus on the repolymerisation. This simplifies the assessment of the chemical recycling processes considerably.

Polyolefins and Polyethylene Terephthalate Package Wastes: Recycling and Use in Composites

Plastics are versatile materials used in a variety of sectors that have seen a rapid increase in their global production. Millions of tonnes of plastic wastes are generated each year, which puts pressure on plastic waste management methods to prevent their accumulation within the environment. Recycling is an attractive disposal method and aids the initiative of a circular plastic economy, but recycling still has challenges to overcome. This review starts with an overview of the current European recycling strategies for solid plastic waste and the challenges faced. Emphasis lies on the recycling of polyolefins (POs) and polyethylene terephthalate (PET) which are found in plastic packaging, as packaging contributes a signification proportion to solid plastic wastes. Both sections, the recycling of POs and PET, discuss the sources of wastes, chemical and mechanical recycling, effects of recycling on the material properties, strategies to improve the performance of recycled POs and PET, and finally the applications of recycled POs and PET. The review concludes with a discussion of the future potential and opportunities of recycled POs and PET.

Toward sustainable syntheses of Ca-based MOFs

We report the use of benign and green precursors, including waste chicken eggshells and PET (polyethylene terephthalate) from recycled plastic bottles, for the facile synthesis of a variety of calcium-based metal-organic frameworks (Ca-MOFs), using water based and mechanochemical synthesis techniques.

Strategic Approach Towards Plastic Waste Valorization: Challenges and Promising Chemical Upcycling Possibilities

Plastic waste, which is one of the major sources of pollution in the landfills and oceans, has raised global concern, primarily due to the huge production rate, high durability, and the lack of utilization of the available waste management techniques. Recycling methods are preferable to reduce the impact of plastic pollution to some extent. However, most of the recycling techniques are associated with different drawbacks, high cost and downgrading of product quality being among the notable ones. The sustainable option here is to upcycle the plastic waste to create high-value materials to compensate for the cost of production. Several upcycling techniques are constantly being investigated and explored, which is currently the only economical option to resolve the plastic waste issue. This Review provides a comprehensive insight on the promising chemical routes available for upcycling of the most widely used plastic and mixed plastic wastes. The challenges inherent to these processes, the recent advances, and the significant role of the science and research community in resolving these issues are further emphasized.

Chemical Recycling of PET in the Presence of the Bio-Based Polymers, PLA, PHB and PEF: A Review

The great increase in the production and consumption of plastics has resulted in large amounts of plastic wastes, creating a serious problem in terms of their environmentally friendly disposal. The need for the production of more environmentally friendly polymers gave birth to the production of biodegradable, and more recently, biobased polymers, used in the production of biodegradable or biobased plastics. Although the percentage of currently produced bioplastics is rather small, almost 1% compared to petrochemical-based plastics, inevitably is going to significantly increase in the near future due to strict legislation recently posed by the European Union and other countries’ Governments. Thus, recycling strategies that have been developed could be disturbed and the economic balance of this sector could be destabilized. In the present review, the recycling of the polymer mainly used in food plastic packaging, i.e., poly(ethylene terephthalate), PET is examined together with its counterparts from the biobased polymers, i.e., poly(lactic acid), PLA (already replacing PET in several applications), poly(3-hydroxybutyrate), PHB and poly(ethylene furanoate), PEF. Methods for the chemical recycling of these materials together with the chemical products obtained are critically reviewed. Specifically, hydrolysis, alcoholysis and glycolysis. Hydrolysis (i.e., the reaction with water) under different environments (alkaline, acidic, neutral), experimental conditions and catalysts results directly in the production of the corresponding monomers, which however, should be separated in order to be re-used for the re-production of the respective polymer. Reaction conditions need to be optimized with a view to depolymerize only a specific polymer, while the others remain intact. Alcoholysis (i.e., the reaction with some alcohol, methanol or ethanol) results in methyl or ethyl esters or diesters that again could be used for the re-production of the specific polymer or as a source for producing other materials. Glycolysis (reaction with some glycol, such as ethylene, or diethylene glycol) is much studied for PET, whereas less studied for the biopolymers and seems to be a very promising technique. Oligomers having two terminal hydroxyl groups are produced that can be further utilized as starting materials for other value-added products, such as unsaturated polyester resins, methacrylated crosslinked resins, biodegradable polyurethanes, etc. These diols derived from both PET and the bio-based polymers can be used simultaneously without the need for an additional separation step, in the synthesis of final products incorporating biodegradable units in their chemical structure.