Development of a superhydrophilic nanofiber membrane for oil/water emulsion separation via modification of polyacrylonitrile/polyaniline composite

Electrospun nylon 6/hyaluronic acid/chitosan bioactive nanofibrous composite as a potential antibacterial wound dressing

Hyaluronic acid (HA) and chitosan (CS), as natural biomaterials, display excellent biocompatibility and stimulate the growth and proliferation of fibroblasts. Furthermore, nylon 6 (N6) is a low-cost polymer with good compatibility with human tissues and high mechanical stability. In this study, HA and CS were applied to modify N6 nanofibrous mat (N6/HA/CS) for potential wound dressing. N6/HA/CS nanofibrous composite mats were developed using a simple one-step electrospinning technique at different CS concentrations of 1, 2, and 3 wt%. The results demonstrated that incorporating HA and CS into N6 resulted in increased hydrophilicity, as well as favorable physical and mechanical properties. In addition, the minimum inhibitory concentration and (MIC) optical density techniques were used to determine the antibacterial properties of N6/HA/CS nanofibrous composite mats, and the results demonstrated that the composites could markedly inhibit the growth of Gram-positive bacteria Staphylococcus aureus and Gram-negative bacteria Escherichia coli. Because of its superior mechanical properties, substantial antimicrobial effects, and hydrophilic surface, N6/HA/CS at 2 wt% of CS (N6/HA/CS2) was chosen as the most suitable nanofibrous mat. The swelling, porosity, gel content, and in vitro degradation studies imply that N6/HA/CS2 nanofibrous composite mat has proper moisture retention and biodegradability. Furthermore, the N6/HA/CS2 nanofibrous composite mat was discovered to be nontoxic to L929 fibroblast cells and to even improve cell proliferation. Based on the findings, this research offers a simple and rapid method for creating material that could be utilized as prospective wound dressings in clinical environments.

Fabrication of Polyamide6/Polyaniline as an Effective Nano-web Membrane for Removal of Cr (VI) from Water and a Black Box Approach in Modeling of Adsorption Process

Chromium (Cr), as a highly toxic heavy metal ion, is still a severe environmental issue, although many research efforts have been put into its removal from water. Polyaniline (PANI), as a conductive polymer, demonstrated great capability in heavy metal adsorption due to its low cost, ease of synthesis, reversible redox behavior, and chemical stability. However, using PANI powder alone in heavy metal removal causes secondary pollution and aggregation in water. The PANI coating on a substrate could tackle this problem. In this study, polyaniline-coated polyamide6 (PA6/PANI) nano-web membrane was used for the removal of Cr(VI) in both adsorption and filtration-adsorption modes. The PA6/PANI nano-web membrane was fabricated via PA6 electrospinning followed by in-situ polymerization of the aniline monomer. The electrospinning condition of PA6 was optimized by the Taguchi method. The PA6/PANI nano-web membrane was characterized by FESEM, N2-adsorption/desorption, FT-IR, contact angle measurement, and tensile test. FT-IR and FESEM results demonstrated the successful synthesis of PA6/PANI nano-web and PANI homogeneous coating on PA6 nanofibers, respectively. The N2 adsorption/desorption results indicated that the pore volume of the PA6/PANI nano-web decreased by 39% compared to PA6 nanofibers. The tensile test and water contact angle studies showed that the coating of PANI on PA6 nanofibers improves the mechanical properties and hydrophilicity of PA6 by 10% and 25%, respectively. The application of PA6/PANI nano-web in the removal of Cr(VI) in batch and filtration modes exhibits excellent removal of 98.4 and 86.7%, respectively. A pseudo first order model well described the adsorption kinetics, and the adsorption isotherm was best fitted by the Langmuir model. A black box modeling approach based on artificial neural networks (ANN) was developed to predict the removal efficiency of the membrane. The superior performance of PA6/PANI in both adsorption and filtration-adsorption systems makes it a potential candidate for the removal of heavy metals from water on an industrial scale.

Surface manipulation for prevention of migratory viscous crude oil fouling in superhydrophilic membranes

Here, we present a proactive fouling prevention mechanism that endows superhydrophilic membranes with antifouling capability against migratory viscous crude oil fouling. By simulating the hierarchical architecture/chemical composition of a dahlia leaf, a membrane surface is decorated with wrinkled-pattern microparticles, exhibiting a unique proactive fouling prevention mechanism based on a synergistic hydration layer/steric hindrance. The density functional theory and physicochemical characterizations demonstrate that the main chains of the microparticles are bent towards Fe³⁺ through coordination interactions to create nanoscale wrinkled patterns on smooth microparticle surfaces. Nanoscale wrinkled patterns reduce the surface roughness and increase the contact area between the membrane surface and water molecules, expanding the steric hindrance between the oil molecules and membrane surface. Molecular dynamic simulations reveal that the water-molecule densities and strengths of the hydrogen bonds are higher near the resultant membrane surface. With this concept, we can successfully inhibit the initial adhesion, migration, and deposition of oil, regardless of the viscosity, on the membrane surface and achieve migratory viscous crude oil antifouling. This research on the PFP mechanism opens pathways to realize superwettable materials for diverse applications in fields related to the environment, energy, health, and beyond.

A Competitive Study Using Electrospinning and Phase Inversion to Prepare Polymeric Membranes for Oil Removal

Polyacrylonitrile (PAN) is a popular polymer that can be made into membranes using various techniques, such as electrospinning and phase inversion. Electrospinning is a novel technique that produces nonwoven nanofiber-based membranes with highly tunable properties. In this research, electrospun PAN nanofiber membranes with various concentrations (10, 12, and 14% PAN/dimethylformamide (DMF)) were prepared and compared to PAN cast membranes prepared by the phase inversion technique. All of the prepared membranes were tested for oil removal in a cross-flow filtration system. A comparison between these membranes' surface morphology, topography, wettability, and porosity was presented and analyzed. The results showed that increasing the concentration of the PAN precursor solution increases surface roughness, hydrophilicity, and porosity and, consequently, enhances the membrane performance. However, the PAN cast membranes showed a lower water flux when the precursor solution concentration increased. In general, the electrospun PAN membranes performed better in terms of water flux and oil rejection than the cast PAN membranes. The electrospun 14% PAN/DMF membrane gave a water flux of 250 LMH and a rejection of 97% compared to the cast 14% PAN/DMF membrane, which showed a water flux of 117 LMH and 94% oil rejection. This is mainly because the nanofibrous membrane showed higher porosity, higher hydrophilicity, and higher surface roughness compared to the cast PAN membranes at the same polymer concentration. The porosity of the electrospun PAN membrane was 96%, while it was 58% for the cast 14% PAN/DMF membrane.

Electrospun Conducting Polymers: Approaches and Applications

Inherently conductive polymers (CPs) can generally be switched between two or more stable oxidation states, giving rise to changes in properties including conductivity, color, and volume. The ability to prepare CP nanofibers could lead to applications including water purification, sensors, separations, nerve regeneration, wound healing, wearable electronic devices, and flexible energy storage. Electrospinning is a relatively inexpensive, simple process that is used to produce polymer nanofibers from solution. The nanofibers have many desirable qualities including high surface area per unit mass, high porosity, and low weight. Unfortunately, the low molecular weight and rigid rod nature of most CPs cannot yield enough chain entanglement for electrospinning, instead yielding polymer nanoparticles via an electrospraying process. Common workarounds include co-extruding with an insulating carrier polymer, coaxial electrospinning, and coating insulating electrospun polymer nanofibers with CPs. This review explores the benefits and drawbacks of these methods, as well as the use of these materials in sensing, biomedical, electronic, separation, purification, and energy conversion and storage applications.

Facile microfluidic fabrication and characterization of ethyl cellulose/PVP films with neatly arranged fibers

Much attention and endeavor have been paid to developing biocompatible food packaging films. Here, ethyl cellulose (EC) and polyvinylpyrrolidone (PVP) were fabricated into films through a facile method, microfluidic spinning. Morphology observations showed that the fibers were neatly arranged with an average diameter of 1-4 μm. FTIR and X-ray diffraction analysis suggested the existence of good compatibility and interaction between EC and PVP. Thermogravimetric analysis demonstrated that PVP ameliorates the thermal properties; moreover, the tensile properties were improved, with tensile strength (TS) and Young's modulus up to 11.10 ± 1.04 MPa and 350.16 ± 45.46 MPa, respectively. The optimal formula was EC/PVP (2:3), of which the film displayed an enhanced TS of 4.61 ± 1.15 MPa and a modified water contact angle of 61.8 ± 4.4°, showing fine tensile and hydrophilic performance. This study provides a facile and green film fabrication method promising to be used for food wrapping.

Recent Progress in Electrospun Polyacrylonitrile Nanofiber-Based Wound Dressing

Bleeding control plays a very important role in worldwide healthcare, which also promotes research and development of wound dressings. The wound healing process involves four stages of hemostasis, inflammation, proliferation and remodeling, which is a complex process, and wound dressings play a huge role in it. Electrospinning technology is simple to operate. Electrospun nanofibers have a high specific surface area, high porosity, high oxygen permeability, and excellent mechanical properties, which show great utilization value in the manufacture of wound dressings. As one of the most popular reactive and functional synthetic polymers, polyacrylonitrile (PAN) is frequently explored to create nanofibers for a wide variety of applications. In recent years, researchers have invested in the application of PAN nanofibers in wound dressings. Research on spun nanofibers is reviewed, and future development directions and prospects of electrospun PAN nanofibers for wound dressings are proposed.

A Review of the Techno-Economic Feasibility of Nanoparticle Application for Wastewater Treatment

The increase in heavy metal contamination has led to an increase in studies investigating alternative sustainable ways to treat heavy metals. Nanotechnology has been shown to be an environmentally friendly technology for treating heavy metals and other contaminants from contaminated water. However, this technology is not widely used in wastewater treatment plants (WWTPs) due to high operational costs. The increasing interest in reducing costs by applying nanotechnology in wastewater treatment has resulted in an increase in studies investigating sustainable ways of producing nanoparticles. Certain researchers have suggested that sustainable and cheap raw materials must be used for the production of cheaper nanoparticles. This has led to an increase in studies investigating the production of nanoparticles from plant materials. Additionally, production of nanoparticles through biological methods has also been recognized as a promising, cost-effective method of producing nanoparticles. Some studies have shown that the recycling of nanoparticles can potentially reduce the costs of using freshly produced nanoparticles. This review evaluates the economic impact of these new developments on nanotechnology in wastewater treatment. An in-depth market assessment of nanoparticle application and the economic feasibility of nanoparticle applications in WWTPs is presented. Moreover, the challenges and opportunities of using nanoparticles for heavy metal removal are also discussed.

Superhydrophobic nanohybrid sponges for separation of oil/ water mixtures

The industrial revolution has led to different types of environmental pollution, including frequent leakage of crude oil to marine waters and the contamination of wastewater with immiscible or emulsified oils and organic liquids from various industrial residues. Hence, developing multifunctional materials for oil/water separation is a field of high significance for the remediation of oil-polluted water. Recently, advanced superwetting materials have been employed for oily wastewater treatment. This review summarizes the recent development in fabricating superhydrophobic/superoleophilic nanohybrid polyurethane, melamine, and cellulose sponges for oil/water separation. The use of organic and/or inorganic nanohybrid materials opens the horizon for designing a diverse and wide range of superhydrophobic sponges due to the synergistic effect between the surface roughness and chemical composition. The discussion is organized based on different classes of low surface energy materials including thermoplastics, thermosets, elastomers, fluorinated polymers, conductive polymers, organosilanes, long alkyl chain compounds, and hydrophobic carbon-based materials. Recent examples for the separation of both immiscible and emulsified oil/water mixtures are presented, with a focus on fabrication strategies, separation efficiency, recyclability, mechanical performance, and durability. Currently, most studies did not focus on the mechanical/chemical stability of the fabricated sponges, and hence, future research directions shall address the fabrication of robust and long-term durable superhydrophobic sponges with proper guidelines. Similarly, more research focus is required to design superhydrophobic sponges for the separation of emulsified oil/water mixtures and heavy crude oil samples. Superhydrophobic sponges can be employed for treatment of oily wastewater, emulsion separation, and cleanup of crude oil spills.

Recent Progress in Microfiltration/Ultrafiltration Membranes for Separation of Oil and Water Emulsions

Oily wastewater has become one of the leading causes of environmental pollution. A massive quantity of oily wastewater is released from industries, oil spills, and routine activities, endangering the ecosystem's sustainability. Due to the enormous negative impact, researchers put strenuous efforts into developing a sustainable solution to treat oily wastewater. Microfiltration/ultrafiltration membranes are considered an efficient solution to treat oily wastewater due to their low cost, small footprint, facile operation, and high separation efficiencies. However, membranes severely fouled during the separation process due to oil's adsorption and cake layer formation, which shortens the membranes' life. This review has critically discussed the microfiltration/ultrafiltration membrane synthesizing methods and their emulsion's separation performance. In the end, key challenges and their possible solutions are highlighted to provide future direction to synthesize next-generation membranes.

Facile ultrasonic preparation of a polypyrrole membrane as an absorbent for efficient oil-water separation and as an antimicrobial agent

Polypyrrole (PPY) spherical particles synthesized using carbon dots as an efficient catalyst were strongly embedded on fluorinated nonwoven fabric by ultrasonication to form a membrane with high hydrophilicity. An optimal amount of PPY adhered to the membrane after 30 min of sonication enhanced the overall membrane area with high hydrophilicity. Oil with high hydrophobicity was repelled by the resulting membrane, whereas water was freely penetrated and diffused from the membrane. The membrane exhibited good reusability and efficiency for the recovery of oil from a cooking oil-water mixture within 30 s. The incorporation of PPY in the fluorinated fabric imparts significant antibacterial properties against two common pathogens, Escherichia coli (Gram-negative) and Staphylococcus aureus (Gram-positive). The anti-biofouling membrane could pave the way for its potential application to separate spilled oil from contaminated waters, comprising different microorganisms and living species. The novelty of this manuscript is described in a new system, the fabrication of PPY membranes with two important properties: biocidal and oil/water separation.

The Effect of Poly (Ethylene glycol) Emulation on the Degradation of PLA/Starch Composites

As a hydrophilic renewable polymer, starch has been widely used in biocompatible plastics as a filler for more than two decades. The present study aimed at investigating the effects of polyethylene glycol (PEG), as a plasticizer, on the physicochemical properties of a hybrid composite-polylactic acid (PLA) and thermoplastic starch (TPS). A solvent evaporation process was adopted to gelatinize the starch and disparate PEG contents ranging from 3 to 15 wt.% (with respect to the sample weight) were examined. It was revealed that the increase in the PEG content was accompanied by an increment in the starch gelatinization degree. Referring to the microstructural analyses, the TPS/PLA mixture yielded a ductile hybrid composite with a fine morphology and a uniform phase. Nevertheless, two different solvents, including acetone and ethanol, were used to assess if they had any effect on the hybrid's morphology, tensile strength and thermal properties. It was found that ethanol culminated in a porous hybrid composite with a finer morphology and better starch distribution in the PLA structure than acetone. As the result of PEG addition to the composite, the crystallinity and tensile strength were decreased, whereas the elongation increased. The hydrolytic degradation of samples was assessed under different pH and thermal conditions. Moreover, the microbial degradation of the PLA/TPS hybrid composite containing different PEG molar fractions was investigated in the soil for 45 days. The rate of degradation in both hydrolytic and biodegradation increased in the samples with a higher amount of PEG with ethanol solvent.

Thermal Degradation Kinetics and Modeling Study of Ultra High Molecular Weight Polyethylene (UHMWP)/Graphene Nanocomposite

The incorporation of nanofillers such as graphene into polymers has shown significant improvements in mechanical characteristics, thermal stability, and conductivity of resulting polymeric nanocomposites. To this aim, the influence of incorporation of graphene nanosheets into ultra-high molecular weight polyethylene (UHMWPE) on the thermal behavior and degradation kinetics of UHMWPE/graphene nanocomposites was investigated. Scanning electron microscopy (SEM) analysis revealed that graphene nanosheets were uniformly spread throughout the UHMWPE’s molecular chains. X-Ray Diffraction (XRD) data posited that the morphology of dispersed graphene sheets in UHMWPE was exfoliated. Non-isothermal differential scanning calorimetry (DSC) studies identified a more pronounced increase in melting temperatures and latent heat of fusions in nanocomposites compared to UHMWPE at lower concentrations of graphene. Thermogravimetric analysis (TGA) and derivative thermogravimetric (DTG) revealed that UHMWPE’s thermal stability has been improved via incorporating graphene nanosheets. Further, degradation kinetics of neat polymer and nanocomposites have been modeled using equations such as Friedman, Ozawa–Flynn–Wall (OFW), Kissinger, and Augis and Bennett’s. The "Model-Fitting Method” showed that the auto-catalytic nth-order mechanism provided a highly consistent and appropriate fit to describe the degradation mechanism of UHMWPE and its graphene nanocomposites. In addition, the calculated activation energy (E_a) of thermal degradation was enhanced by an increase in graphene concentration up to 2.1 wt.%, followed by a decrease in higher graphene content.

Hydrophilic Surface-Modified PAN Nanofibrous Membranes for Efficient Oil-Water Emulsion Separation

In order to protect the environment, it is important that oily industrial wastewater is degreased before discharging. Membrane filtration is generally preferred for separation of oily wastewater as it does not require any specialised chemical knowledge, and also for its ease of processing, energy efficiency and low maintenance costs. In the present work, hybrid polyacrylonitrile (PAN) nanofibrous membranes were developed for oily wastewater filtration. Membrane surface modification changed nitrile groups on the surface into carboxylic groups, which improve membrane wettability. Subsequently, TiO₂ nanoparticles were grafted onto the modified membranes to increase flux and permeability. Following alkaline treatment (NaOH, KOH) of the hydrolysed PAN nanofibres, membrane water permeability increased two- to eight-fold, while TiO₂ grafted membrane permeability increase two- to thirteen-fold, compared to unmodified membranes. TiO₂ grafted membranes also displayed amphiphilic properties and a decrease in water contact angle from 78.86° to 0°. Our results indicate that modified PAN nanofibrous membranes represent a promising alternative for oily wastewater filtration.