Crystallization behavior and morphology of polylactide and PLA/clay nanocomposites in the presence of chain extenders

Biosourced Multiphase Systems Based on Poly(Lactic Acid) and Polyamide 11 from Blends to Multi-Micro/Nanolayer Polymers Fabricated with Forced-Assembly Multilayer Coextrusion

The objective of the present study was to investigate multiphase systems based on polylactic acid (PLA) and polyamide 11 (PA11) from blends to multilayers. Firstly, PLA/PA11 blends compatibilized with a multifunctionalized epoxide, Joncryl, were obtained through reactive extrusion, and the thermal, morphological, rheological, and mechanical behaviors of these materials were investigated. The role of Joncryl as a compatibilizer for the PLA/PA11 system was demonstrated by the significant decrease in particle size and interfacial tension as well as by the tensile properties exhibiting a ductile behavior. Based on these findings, we were able to further clarify the effects of interdiffusion and diffuse interphase formation on the structure, rheology, and mechanics of compatible multilayered systems fabricated with forced-assembly multilayer coextrusion. The results presented herein aim to provide a deeper understanding of the interfacial properties, including the rheological, mechanical, and morphological behaviors, towards the control of the interface and confinement in multilayer polymers resulting from coextrusion, and also to permit their use in advanced applications.

Comprehensive Biodegradation Analysis of Chemically Modified Poly(3-hydroxybutyrate) Materials with Different Crystal Structures

This work presents a comprehensive analysis of the biodegradation of polyhydroxybutyrate (PHB) and chemically modified PHB with different chemical and crystal structures in a soil environment. A polymer modification reaction was performed during preparation of the chemically modified PHB films, utilizing 2,5-dimethyl-2,5-di(tert-butylperoxy)-hexane as a free-radical initiator and maleic anhydride. Films of neat PHB and chemically modified PHB were prepared by extrusion and thermocompression. The biological agent employed was natural mixed microflora in the form of garden soil. The course and extent of biodegradation of the films was investigated by applying various techniques, as follows: a respirometry test to determine the production of carbon dioxide through microbial degradation; scanning electron microscopy (SEM); optical microscopy; fluorescence microscopy; differential scanning calorimetry (DSC); and X-ray diffraction (XRD). Next-generation sequencing was carried out to study the microbial community involved in biodegradation of the films. Findings from the respirometry test indicated that biodegradation of the extruded and chemically modified PHB followed a multistage (2-3) course, which varied according to the spatial distribution of amorphous and crystalline regions and their spherulitic morphology. SEM and polarized optical microscopy (POM) confirmed that the rate of biodegradation depended on the availability of the amorphous phase in the interspherulitic region and the width of the interlamellar region in the first stage, while dependence on the size of spherulites and thickness of spherulitic lamellae was evident in the second stage. X-ray diffraction revealed that orthorhombic α-form crystals with helical chain conformation degraded concurrently with β-form crystals with planar zigzag conformation. The nucleation of PHB crystals after 90 days of biodegradation was identified by DSC and POM, a phenomenon which impeded biodegradation. Fluorescence microscopy evidenced that the crystal structure of PHB affected the physiological behavior of soil microorganisms in contact with the surfaces of the films.

Crystallization behaviors regulations and mechanical performances enhancement approaches of polylactic acid (PLA) biodegradable materials modified by organic nucleating agents

Polylactic acid (PLA) has attracted much attention because of its good biocompatibility, biodegradability, and mechanical properties. However, the slow crystallization rate of PLA during molding leads to its poor heat resistance, which limit its diffusion for many industrial applications. In this review, the relationship between PLA crystallization and its molecular structure and processing conditions is summarized. From the perspective of the regulation of PLA crystallization by organic nucleating agents, the research progress of organic micromolecule (e.g., esters, amides, and hydrazides), organic salt, supramolecular, and macromolecule nucleating agents on the crystallization behavior of PLA is mainly introduced. The nucleation mechanism of PLA is expounded by organic nucleating agents, and the effect of the interaction force between organic nucleating agents and PLA molecular chains on the crystallization behavior of PLA is analyzed. The effects of the crystallization behavior of PLA on its mechanical properties and heat resistance are discussed. It will provide a theoretical reference for the development and application of high-efficiency nucleating agents.

The reactive compatibilization of PLA/PP blends and improvement of PLA crystallization properties induced by in situ UV irradiation

The crystallization rate of PLA in PLA/PP blends increased after reactive compatibilization during a reactive extrusion process.

Improved Weathering Performance of Poly(Lactic Acid) through Carbon Nanotubes Addition: Thermal, Microstructural, and Nanomechanical Analyses

To understand the interrelationship between the microstructure and degradation behavior of poly(lactic acid) (PLA), single-walled carbon nanotubes (CNTs) were introduced into PLA as nucleating agents. The degradation behavior of PLA-CNT nanocomposites was examined under accelerated weathering conditions with exposure to UV light, heat, and moisture. The degradation mechanism proceeded via the Norrish type II mechanism of carbonyl polyester. Differential scanning calorimetry (DSC) studies showed an increase in glass transition temperature, melting temperature, and crystallinity as a result of the degradation. However, pure PLA showed higher degradation as evidenced by increased crystallinity, lower onset decomposition temperature, embrittlement, and a higher number of micro-voids which became broader and deeper during degradation. In the PLA-CNT nanocomposites, CNTs created a tortuous pathway which inhibits the penetration of water molecules deeper into the polymer matrix, making PLA thermally stable by increasing the initial temperature of mass loss. CNTs appear to retard PLA degradation by impeding mass transfer. Our study will facilitate designing environmentally friendly packaging materials that display greater resistance to degradation in the presence of moisture and UV light.

Strategy To Improve Printability of Renewable Resource-Based Engineering Plastic Tailored for FDM Applications

This work features the first-time use of poly(trimethylene terephthalate) (PTT), a biobased engineering thermoplastic, for fused deposition modeling (FDM) applications. Additives such as chain extenders (CEs) and impact modifiers are traditionally used to improve the processability of polymers for injection molding; as a proof of concept for their use in FDM, the same strategies were applied to PTT to improve its printability. The filament processing conditions and printing parameters were optimized to generate complete, warpage-free samples. The blends were characterized through physical, thermal, viscoelastic, and morphological analyses. In the optimal blend (90 wt % PTT, 10 wt % impact modifier, and 0.5 phr CE), the filament diameter was improved by ∼150%, the size of the spherulites significantly decreased to 5% of the ∼26 μm spherulite size found in neat PTT, and the melt flow index decreased to ∼4.7 g/10 min. From this blend, FDM samples with a high impact performance of ∼61 J/m were obtained, which are comparable to other conventional FDM thermoplastics. The ability to print complete and warpage-free samples from this blend suggests a new filament feedstock material for industrial and home-use FDM applications. This paper discusses methods to improve hard-to-print polymers and presents the improved printability of PTT as proof of these methods' effectiveness.

Study of the Influence of the Reprocessing Cycles on the Final Properties of Polylactide Pieces Obtained by Injection Molding

This research work aims to study the influence of the reprocessing cycles on the mechanical, thermal, and thermomechanical properties of polylactide (PLA). To this end, PLA was subjected to as many as six extrusion cycles and the resultant pellets were shaped into pieces by injection molding. Mechanical characterization revealed that the PLA pieces presented relatively similar properties up to the third reprocessing cycle, whereas further cycles induced an intense reduction in ductility and toughness. The effect of the reprocessing cycles was also studied by the changes in the melt fluidity, which showed a significant increase after four reprocessing cycles. An increase in the bio-polyester chain mobility was also attained with the number of the reprocessing cycles that subsequently favored an increase in crystallinity of PLA. A visual inspection indicated that PLA developed certain yellowing and the pieces also became less transparent with the increasing number of reprocessing cycles. Therefore, the obtained results showed that PLA suffers a slight degradation after one or two reprocessing cycles whereas performance impairment becomes more evident above the fourth reprocessing cycle. This finding suggests that the mechanical recycling of PLA for up to three cycles of extrusion and subsequent injection molding is technically feasible.

Reactive Compatibilization of PLA/PA11 Blends and Their Application in Additive Manufacturing

The aim of this work was to study the properties of polylatic acid/polyamide 11 (PLA/PA11) blends compatibilized with a multifunctionalized epoxide, Joncryl®, and to evaluate the performance of such blends processed by Fused Deposition Modeling (FDM) 3D printing, compared to those produced by injection molding method. Blends containing different Joncryl contents from 0.5 to 3 wt% were prepared by twin-screw extrusion. Evaluation of thermal, rheological and mechanical properties of such blends proved that Joncryl acted as a compatibilizer. Results showed that Joncryl effects on blends properties were improved with increasing its content. A significant reduction of PA11 dispersed phases diameter and an improvement of tensile properties with a ductile behavior were achieved for the highest Joncryl contents. A significant elongation of PA11 dispersed phases was observed into FDM filaments and dog bone shaped specimens produced thereafter. Despite this peculiar morphology, FDM printed samples exhibited only enhanced stiffness but poor reinforcement and elongation at break in comparison with injected ones.

Effect of Dicumyl Peroxide on a Poly(lactic acid) (PLA)/Poly(butylene succinate) (PBS)/Functionalized Chitosan-Based Nanobiocomposite for Packaging: A Reactive Extrusion Study

Nanobiocomposites with balanced mechanical characteristics are fabricated from poly(lactic acid) (PLA)/poly(butylene succinate) (PBS)blend at a weight ratio of 80/20 in association with varying concentrations of functionalized chitosan (FCH) through reactive extrusion at a temperature of 185 °C. The combined effect of FCH and dicumyl peroxide (DCP) showed insignificant change in tensile strength with a remarkable increase in % elongation at break (∼45%) values. Addition of DCP also caused increase in the molecular weight (M _w ∼ 22%) of the PLA/PBS/1DFCH nanobiocomposite, which is attributed to the cross-linking/branching effect of FCH on the polymers. The interfacial polymer-filler adhesion is also improved, which is observed from the field-emission scanning electron microscopy images of PLA/PBS/1DFCH. For PLA/PBS/1DFCH, the crystallization rate and nucleation density of PLA are increased because of cross-linked/branched structures are developed, which acted as nucleating sites. Therefore, the present work facilitates a simple extrusion processing with a combination of balanced thermal and mechanical properties, improved hydrophobicity (∼27%), and UV-C-blocking efficiency, which draw the possibility for the utilization of the ecofriendly nanobiocomposite in the packing of UV-sensitive materials on a commercial level.

Toughening modification of PLLA by combination of copolymerization and in situ reactive blending

PLLA/PLLA-b-PBAT-b-PLLA/(PLLA-b-PGMA)₃ blends with different ratio.

The effect of two commercial melt strength enhancer additives on the thermal, rheological and morphological properties of polylactide

The effect of two commercial melt strength enhancer additives, Paraloid BPMS-250 (BPMS) and Biostrength 700 (BIOS), on the thermal, rheological and morphological properties of polylactide (PLA) was studied. Thermal analyses showed that both the BPMS and BIOS additives decreased the ability of PLA to crystallize. The rheological tests indicated that zero-shear viscosity and storage modulus of the PLA/BPMS and PLA/BIOS blends were significantly increased with the additive content. These could be attributed to the entanglements between the PLA chains with those of the high molecular weight additive, creating a physical network which reduces the segmental mobility of PLA and improves the melt elasticity of the blend. The entanglement molecular weights (Me) of PLA/BPMS and PLA/BIOS blends were lower than those of unprocessed and processed PLA (Me≈4×104 g/mol), which suggests greater chain entanglements and a higher entanglement density (ve). The elongational viscosity (ηE) and melt strength values were estimated using a screw-extrusion capillary rheometer, where the PLA/BIOS blends presented the highest values. Finally, scanning electron microscopy on the samples was carried out to assess the blend morphology.

Poly(lactic acid)/polypropylene and compatibilized poly(lactic acid)/polypropylene blends prepared by a vane extruder: analysis of the mechanical properties, morphology and thermal behavior

Poly(lactic acid) (PLA)/polypropylene (PP) blends with different weight fractions were prepared by a novel vane extruder. The mechanical properties, morphology, crystallization behavior and thermal stability of the blends were investigated. The tensile strength, flexural strength and elongation at break decreased nonlinearly when the PP content was not more than 50 wt% and then increased with an increase in the PP content. The flexural modulus decreased with increasing PP weight fraction. The PLA/PP 90:10 blend exhibited the optimum impact strength. Scanning electron microscopy measurements revealed that the PLA/PP blends were immiscible. Phase separation occurred significantly at a blend ratio of 50:50. Regarding the PLA/PP 90:10 blend, the mean diameter of the disperse-phase PP particles was the smallest at 1.11 μm. Differential scanning calorimetry measurements showed that low content of PP enhanced the crystallization of PLA. The PLA component in the blends impeded the crystallization of PP when PP was used as the matrix. The thermogravimetric analysis measurement involved a two-step decomposition process of the blends. The thermal resistance of the blends was improved by compounding with PP. As compatibilizers, both the maleic anhydride-grafted PP and the ethylene/n-butyl acrylate/glycidyl methacrylate terpolymer helped improve the mechanical properties, crystallization property and thermal resistance of the PLA/PP blends.

Preparation, characterization and properties of PLA/TiO2 nanocomposites based on a novel vane extruder

Polylactide/TiO₂ nanocomposites with different contents of nanoscale TiO₂ were prepared by melt blending with a vane extruder in this work.