Biphasic GaIn Alloy Constructed Stable Percolation Network in Polymer Composites over Ultrabroad Temperature Region

Flexible and adaptable polymer composites with high-performance reliability over wide temperature range are imperative for various applications. However, the distinct filler-matrix thermomechanical behaviors often cause severe structure damage and performance degradation upon large thermal shock. To address this issue, a general strategy is proposed to construct leakage-free, self-adaptive, stable percolation networks in polymer composites over wide temperature (77-473 K) with biphasic Ga35In65 alloy. The in situ micro-CT technology, for the first time, reveals the conformable phase transitions of Ga35In65 alloys in the polymer matrix that help repair the disruptive conductive networks over large temperature variations. The cryo-expanded Ga compensates the disruptive carbon networks at low temperatures, and flowable Ga and melted In at high temperatures conformably fill and repair the deboned interfaces and yielded crevices. As a proof-of-concept, this temperature-resistant composite demonstrates superb electrical conductivity and electromagnetic interference shielding properties and stability even after a large temperature shock (ΔT = 396 K). Furthermore, the superiority of the construction of temperature self-adaptive networks within the composite enables them for additive manufacturing of application-oriented components. This work offers helpful inspiration for developing high-performance polymer composites for extreme-temperature applications.

Evaluation of Piezoresistive and Electrical Properties of Conductive Nanocomposite Based on Castor-Oil Polyurethane Filled with MWCNT and Carbon Black

Flexible films of a conductive polymer nanocomposite-based castor oil polyurethane (PUR), filled with different concentrations of carbon black (CB) nanoparticles or multiwall carbon nanotubes (MWCNTs), were obtained by a casting method. The piezoresistive, electrical, and dielectric properties of the PUR/MWCNT and PUR/CB composites were compared. The dc electrical conductivity of both PUR/MWCNT and PUR/CB nanocomposites exhibited strong dependences on the concentration of conducting nanofillers. Their percolation thresholds were 1.56 and 1.5 mass%, respectively. Above the threshold percolation level, the electrical conductivity value increased from 1.65 × 10^-12 for the matrix PUR to 2.3 × 10^-3 and 1.24 × 10^-5 S/m for PUR/MWCNT and PUR/CB samples, respectively. Due to the better CB dispersion in the PUR matrix, the PUR/CB nanocomposite exhibited a lower percolation threshold value, corroborated by scanning electron microscopy images. The real part of the alternating conductivity of the nanocomposites was in accordance with Jonscher's law, indicating that conduction occurred by hopping between states in the conducting nanofillers. The piezoresistive properties were investigated under tensile cycles. The nanocomposites exhibited piezoresistive responses and, thus, could be used as piezoresistive sensors.

Polyhedral oligosilsesquioxane-modified boron nitride enhances the mechanical properties of polyimide nanocomposites

A novel high-strength polyimide (PI) nanocomposite film was designed and constructed by the copolymerization of epoxidized polyhedral oligomeric silsesquioxane-modified hexagonal boron nitride and polyamic acid (PAA). The composite filler (EPPOSS@Gh-BN) was composed of silane coupling agent KH550 modified hexagonal boron nitride (Gh-BN) and epoxidized polyhedral oligomeric silsesquioxanes (EPPOSS), which improved not only the dispersion of the h-BN but also the effective interfacial stress transfer, leading to an enhanced mechanical strength of the resultant PI nanocomposite film of 114 MPa even with a slight EPPOSS@Gh-BN loading of 0.30 wt%, and the storage modulus was increased by more than 30% to 4 GPa compared to pure PI. Meanwhile, the PI/EPPOSS@Gh-BN nanocomposite has better heat transfer performance, higher hydrophobicity, lower dielectric properties, and higher heat stability than pure PI, and is therefore expected to provide an ideal platform for the development of highly flexible electronics in the future.

A novel high-strength polyimide nanocomposite film was obtained by the copolymerization of epoxidized polyhedral oligomeric silsesquioxane-modified hexagonal boron nitride and polyamic acid.

Recent progress on improving the mechanical, thermal and electrical conductivity properties of polyimide matrix composites from nanofillers perspective for technological applications

The adoption of polymer nanocomposites in the design/manufacturing of parts for engineering and technological applications showcases their outstanding properties. Among the polymer nanocomposites, polyimide (PI) nanocomposites have attracted much attention as a composite material capable of withstanding mechanical, thermal and electrical stresses, hence engineered for use in harsh environments. However, the nanocomposites are limited to the application area that demands conduction polymer and polymer composites due to the low electrical conductivity of PI. Although, there has been advancement in improving the mechanical, thermal and electrical properties of PI nanocomposites. Thus, the review focuses on recent progress on improving the mechanical, thermal and electrical conductivity properties of PI nanocomposites via the incorporation of carbon nanotubes (CNTs), graphene and graphene oxide (GO) fillers into the PI matrix. The review summarises the influence of CNTs, graphene and GO on the mechanical and conductivity properties of PI nanocomposites. The authors ended the review with advancement, challenges and recommendations for future improvement of PI reinforced conductive nanofillers composites. Therefore, the review study proffers an understanding of the improvement and selection of PI nanocomposites material for mechanical, thermal and electrical conductivity applications. Additionally, in the area of conductive polymer nanocomposites, this review will also pave way for future study.

Matching Rheology, Conductivity and Joule Effect in PU/CNT Nanocomposites

We investigated polyurethane (PU)–carbon nanotube (CNT) nanocomposites (PU/CNT) in a range of concentrations from 1 to 8 wt% CNT as hot melt adhesives. We studied the thermal properties of the nanocomposites, which is relevant from an applied point of view. The phase angle plots versus complex modulus results revealed the existence of a maximum above a given CNT concentration. The intensity of the peak and associated relaxation time was analyzed with percolation theory, leading to a new method to determine the rheological percolation threshold. A lower threshold value was obtained from the electrical conductivity data, which was justified recalling that the hopping/tunnelling effect takes place in the nanocomposite, as stated by previous studies in the literature. Joule effect studies indicated that the heating effect was very significant, reaching temperature increases, ΔT, of 60 °C for low voltages. For the first time, the percolation equation was applied to the ΔT to obtain the corresponding threshold. Stimulus-responsive systems were conceived considering the correlation between the ΔT and the conductivity. The case of PU/CNT nanocomposites acting as hot melt adhesives that are welded/unglued by applying/removing an electrical voltage is presented.

Nanoscale Mechanical Properties and Indentation Recovery of PI@GO Composites Measured Using AFM

Polyimide@graphene oxide (PI@GO) composites were prepared by way of a simple solution blending method. The nanoscale hardness and Young’s modulus of the composites were measured using nanoindentation based on atomic force microscopy (AFM). A nanoscale hardness of ~0.65 GPa and an elastic modulus of ~6.5 GPa were reached with a load of ~55 μN. The indentation recovery on the surface of PI@GO was evaluated. The results show that relatively low GO content can remarkably improve the nanoscale mechanical properties of PI.