1
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Fang T, Jiang W, Zheng T, Yao X, Zhu W. Catalyst- and Solvent-Free Upcycling of Poly(Ethylene Terephthalate) Waste to Biodegradable Plastics. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024:e2403728. [PMID: 39097946 DOI: 10.1002/adma.202403728] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/13/2024] [Revised: 07/10/2024] [Indexed: 08/06/2024]
Abstract
Poly(ethylene terephthalate) (PET) is an important polymer with annual output second only to polyethylene. Due to its low biodegradability, a large amount of PET is recycled for sustainable development. However, current strategies for PET recycling are limited by low added value or small product scale. It is urgent to make a breakthrough on the principle of PET macromolecular reaction and efficiently prepare products with high added value and wide applications. Here, the catalyst- and solvent-free synthesis of biodegradable plastics are reported through novel carboxyl-ester transesterification between PET waste and bio-based hydrogenated dimer acid (HDA), which can directly substitute some terephthalic acid (TPA) units in PET chain by HDA unit. This macromolecular reaction can be facilely carried out on current equipment in the polyester industry without any additional catalyst and solvent, thus enabling low-cost and large-scale production. Furthermore, the product semi-bio-based copolyester shows excellent mechanical properties, regulable flexibility and good biodegradability, which is expected to substitute poly(butylene adipate-co-terephthalate) (PBAT) plastic as high value-added biodegradable materials. This work provides an environmental-friendly and economic strategy for the large-scale upcycling of PET waste.
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Affiliation(s)
- Tianxiang Fang
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310058, China
| | - Weipo Jiang
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310058, China
| | - Tengfei Zheng
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310058, China
| | - Xuxia Yao
- School of Materials Science and Engineering, Zhejiang University, Hangzhou, 310058, China
| | - Weipu Zhu
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, 310058, China
- Shanxi-Zheda Institute of Advanced Materials and Chemical Engineering, Taiyuan, 030000, China
- Key Laboratory of Adsorption and Separation Materials & Technologies of Zhejiang Province, Zhejiang University, Hangzhou, 310058, China
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2
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Karl CW, Arstad B, Shamsuyeva M, Lecinski J, Olafsen K, Larsen ÅG, Kubowicz S, Comerford J, Endres HJ. Upgrading and Enhancement of Recycled Polyethylene Terephthalate with Chain Extenders: In-Depth Material Characterization. Ind Eng Chem Res 2024; 63:12277-12287. [PMID: 39045228 PMCID: PMC11261598 DOI: 10.1021/acs.iecr.4c00018] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/05/2024] [Revised: 06/25/2024] [Accepted: 06/27/2024] [Indexed: 07/25/2024]
Abstract
Chemical chain extenders (CEs) can be used to restore the properties of recycled low-molecular-weight polyethylene terephthalate (PET). The aim of this work is to investigate the influence of the type and concentration of the CEs Joncryl and pyromellitic dianhydride (PMDA) on the viscosity and other rheological properties with a unique combination of different methods based on industrial samples originating from recycled PET bottles and trays. The resulting chain-extended thermoplastics were characterized by a combination of differential scanning calorimetry, viscometry, cone plate rheometry, pyrolysis-gas chromatography-mass spectroscopy, optical photothermal infrared spectroscopy, 13C solid-state- and 1H NMR liquid spectroscopy, and size exclusion chromatography. For a recycled PET mixture containing bottle and tray materials, our investigations have shown that a significantly better effect for chain elongation can be achieved with Joncryl compared to PMDA. This can presumably be attributed to water molecules formed during the use of PMDA, which accelerate the degradation of PET. The storage modulus values are therefore significantly higher for the samples with Joncryl compared to PMDA. The results of this study show that chain extension with Joncryl proceeds better compared to the reaction with PMDA.
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Affiliation(s)
- Christian W. Karl
- SINTEF
Materials and Nanotechnology, Polymer and
Composite Materials Group, P.O. Box 124 Blindern, 0314 Oslo, Norway
| | - Bjørnar Arstad
- SINTEF
Process Technology, Process Chemistry and
Functional Materials Group, P.O. Box
124 Blindern, 0314 Oslo, Norway
| | - Madina Shamsuyeva
- IKK—Institute
of Plastics and Circular Economy, Leibniz
Universität Hannover, An der Universität 2, 30823 Garbsen, Germany
| | - Jacek Lecinski
- IKK—Institute
of Plastics and Circular Economy, Leibniz
Universität Hannover, An der Universität 2, 30823 Garbsen, Germany
| | - Kjell Olafsen
- SINTEF
Materials and Nanotechnology, Polymer and
Composite Materials Group, P.O. Box 124 Blindern, 0314 Oslo, Norway
| | - Åge Gellein Larsen
- SINTEF
Materials and Nanotechnology, Polymer and
Composite Materials Group, P.O. Box 124 Blindern, 0314 Oslo, Norway
| | - Stephan Kubowicz
- SINTEF
Materials and Nanotechnology, Polymer and
Composite Materials Group, P.O. Box 124 Blindern, 0314 Oslo, Norway
| | - James Comerford
- SINTEF
Process Technology, Process Chemistry and
Functional Materials Group, P.O. Box
124 Blindern, 0314 Oslo, Norway
| | - Hans-Josef Endres
- IKK—Institute
of Plastics and Circular Economy, Leibniz
Universität Hannover, An der Universität 2, 30823 Garbsen, Germany
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3
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Qin L, Li X, Ren G, Yuan R, Wang X, Hu Z, Ye C, Zou Y, Ding P, Zhang H, Cai Q. Closed-Loop Polymer-to-Polymer Upcycling of Waste Poly (Ethylene Terephthalate) into Biodegradable and Programmable Materials. CHEMSUSCHEM 2024; 17:e202301781. [PMID: 38409634 DOI: 10.1002/cssc.202301781] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/29/2023] [Revised: 02/22/2024] [Accepted: 02/26/2024] [Indexed: 02/28/2024]
Abstract
Poly(ethylene terephthalate) (PET), extensively employed in bottles, film, and fiber manufacture, has generated persistent environmental contamination due to its non-degradable nature. The resolution of this issue requires the conversion of waste PET into valuable products, often achieved through depolymerization into monomers. However, the laborious purification procedures involved in the extraction of monomers pose challenges and constraints on the complete utilization of PET. Herein, a strategy is demonstrated for the polymer-to-polymer upcycling of waste PET into high-value biodegradable and programmable materials named PEXT. This process involves reversible transesterifications dependent on ester bonds, wherein commercially available X-monomers from aliphatic diacids and diols are introduced, utilizing existing industrial equipment for complete PET utilization. PEXT features a programmable molecular structure, delivering tailored mechanical, thermal, and biodegradation performance. Notably, PEXT exhibits superior mechanical performance, with a maximal elongation at break of 3419.2 % and a toughness of 270.79 MJ m-3. These characteristics make PEXT suitable for numerous applications, including shape-memory materials, transparent films, and fracture-resistant stretchable components. Significantly, PEXT allows closed-loop recycling within specific biodegradable analogs by reprograming PET or X-monomers. This strategy not only offers cost-effective advantages in large-scale upcycling of waste PET into advanced materials but also demonstrates its enormous prospect in environmental conservation.
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Affiliation(s)
- Lidong Qin
- Chemistry and Chemical Engineering Guangdong Laboratory, Shantou, 515031, China
- School of Pharmaceutical Sciences, Changchun University of Chinese Medicine, Changchun, 130117, China
| | - Xiaoxu Li
- Chemistry and Chemical Engineering Guangdong Laboratory, Shantou, 515031, China
- School of Pharmaceutical Sciences, Changchun University of Chinese Medicine, Changchun, 130117, China
| | - Geng Ren
- Chemistry and Chemical Engineering Guangdong Laboratory, Shantou, 515031, China
| | - Rongyan Yuan
- Chemistry and Chemical Engineering Guangdong Laboratory, Shantou, 515031, China
| | - Xinyu Wang
- Chemistry and Chemical Engineering Guangdong Laboratory, Shantou, 515031, China
| | - Zexu Hu
- Chemistry and Chemical Engineering Guangdong Laboratory, Shantou, 515031, China
| | - Chenwu Ye
- Chemistry and Chemical Engineering Guangdong Laboratory, Shantou, 515031, China
| | - Yangyang Zou
- Chemistry and Chemical Engineering Guangdong Laboratory, Shantou, 515031, China
| | - Peiqing Ding
- Chemistry and Chemical Engineering Guangdong Laboratory, Shantou, 515031, China
| | - Hongjie Zhang
- College of Materials Science and Engineering, Zhejiang Sci-Tech University, Hangzhou, 310018, China
| | - Qiuquan Cai
- Chemistry and Chemical Engineering Guangdong Laboratory, Shantou, 515031, China
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4
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Pu M, Fang C, Zhou X, Wang D, Lin Y, Lei W, Li L. Recent Advances in Environment-Friendly Polyurethanes from Polyols Recovered from the Recycling and Renewable Resources: A Review. Polymers (Basel) 2024; 16:1889. [PMID: 39000744 PMCID: PMC11244063 DOI: 10.3390/polym16131889] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/03/2024] [Revised: 06/25/2024] [Accepted: 06/27/2024] [Indexed: 07/17/2024] Open
Abstract
Polyurethane (PU) is among the most universal polymers and has been extensively applied in many fields, such as construction, machinery, furniture, clothing, textile, packaging and biomedicine. Traditionally, as the main starting materials for PU, polyols deeply depend on petroleum stock. From the perspective of recycling and environmental friendliness, advanced PU synthesis, using diversified resources as feedstocks, aims to develop versatile products with excellent properties to achieve the transformation from a fossil fuel-driven energy economy to renewable and sustainable ones. This review focuses on the recent development in the synthesis and modification of PU by extracting value-added monomers for polyols from waste polymers and natural bio-based polymers, such as the recycled waste polymers: polyethylene terephthalate (PET), PU and polycarbonate (PC); the biomaterials: vegetable oil, lignin, cashew nut shell liquid and plant straw; and biomacromolecules: polysaccharides and protein. To design these advanced polyurethane formulations, it is essential to understand the structure-property relationships of PU from recycling polyols. In a word, this bottom-up path provides a material recycling approach to PU design for printing and packaging, as well as biomedical, building and wearable electronics applications.
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Affiliation(s)
- Mengyuan Pu
- School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, China; (M.P.); (D.W.)
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Changqing Fang
- School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, China; (M.P.); (D.W.)
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Xing Zhou
- School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, China; (M.P.); (D.W.)
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Dong Wang
- School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, China; (M.P.); (D.W.)
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Yangyang Lin
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Wanqing Lei
- School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.L.); (W.L.)
| | - Lu Li
- Key Laboratory of Auxiliary Chemistry and Technology for Chemical Industry, Ministry of Education, Shaanxi University of Science and Technology, Xi’an 710021, China;
- Shaanxi Collaborative Innovation Center of Industrial Auxiliary Chemistry and Technology, Shaanxi University of Science and Technology, Xi’an 710021, China
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5
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Olazabal I, Luna Barrios EJ, De Meester S, Jehanno C, Sardon H. Overcoming the Limitations of Organocatalyzed Glycolysis of Poly(ethylene terephthalate) to Facilitate the Recycling of Complex Waste Under Mild Conditions. ACS APPLIED POLYMER MATERIALS 2024; 6:4226-4232. [PMID: 38633816 PMCID: PMC11019730 DOI: 10.1021/acsapm.4c00326] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/30/2024] [Revised: 02/16/2024] [Accepted: 02/16/2024] [Indexed: 04/19/2024]
Abstract
Although multiple methods have been reported in the literature for the chemical recycling of poly(ethylene terephthalate) (PET), large-scale depolymerization is not yet widely employed. The main reasons for the limited adoption of chemical recycling of PET are the harsh conditions required and the lack of selectivity. In this study, the organocatalytic glycolysis of PET mediated by organic bases at low temperatures is studied, and routes to avoid the deactivation of the catalyst are explored. It is shown that the formation of terephthalic acid by uncontrolled hydrolysis leads to issues which can be resolved using potassium tert-butoxide as a cocatalyst. Finally, complex PET waste obtained from a mechanical recycling plant was depolymerized under optimized conditions, obtaining bis(2-hydroxyethyl) terephthalate yields >90% in less than 15 min at only 100 °C. These results open the way to efficient recycling of PET-enriched waste streams under milder conditions.
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Affiliation(s)
- Ion Olazabal
- POLYMAT,
University of the Basque Country UPV/EHU, Joxe Mari Korta Center, Avda. Tolosa 72, 20018 Donostia-San Sebastián, Spain
| | - Emelin J. Luna Barrios
- POLYMAT,
University of the Basque Country UPV/EHU, Joxe Mari Korta Center, Avda. Tolosa 72, 20018 Donostia-San Sebastián, Spain
- Department
of Green Chemistry and Technology, Ghent
University, Graaf Karel
De Goedelaan 5, Kortrijk 8500, Belgium
| | - Steven De Meester
- Department
of Green Chemistry and Technology, Ghent
University, Graaf Karel
De Goedelaan 5, Kortrijk 8500, Belgium
| | - Coralie Jehanno
- POLYMAT,
University of the Basque Country UPV/EHU, Joxe Mari Korta Center, Avda. Tolosa 72, 20018 Donostia-San Sebastián, Spain
- POLYKEY, Avda. Tolosa 72, 20018 Donostia-San Sebastian, Spain
| | - Haritz Sardon
- POLYMAT,
University of the Basque Country UPV/EHU, Joxe Mari Korta Center, Avda. Tolosa 72, 20018 Donostia-San Sebastián, Spain
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6
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Jiang M, Wang X, Xi W, Yang P, Zhou H, Duan J, Ratova M, Wu D. Chemical catalytic upgrading of polyethylene terephthalate plastic waste into value-added materials, fuels and chemicals. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 912:169342. [PMID: 38123093 DOI: 10.1016/j.scitotenv.2023.169342] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/06/2023] [Revised: 11/18/2023] [Accepted: 12/11/2023] [Indexed: 12/23/2023]
Abstract
The substantial production of polyethylene terephthalate (PET) products, coupled with high abandonment rates, results in significant environmental pollution and resource wastage. This has prompted global attention to the development of rational strategies for PET waste treatment. In the context of renewability and sustainability, catalytic chemical technology provides an effective means to recycle and upcycle PET waste into valuable resources. In this review, we initially provide an overview of strategies employed in the thermocatalytic process to recycle PET waste into valuable carbon materials, fuels and typical refined chemicals. The effect of catalysts on the quality and quantity of specific products is highlighted. Next, we introduce the development of renewable-energy-driven electrocatalytic and photocatalytic systems for sustainable PET waste upcycling, focusing on rational catalysts, innovative catalytic system design, and corresponding underlying catalytic mechanisms. Moreover, we discuss advantages and disadvantages of three chemical catalytic strategies. Finally, existing limitations and outlook toward controllable selectivity and yield enhancement of value-added products and PET upvaluing technology for scale-up applications are proposed. This review aims to inspire the exploration of waste-to-treasure technologies for renewable-energy-driven waste management toward a circular economy.
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Affiliation(s)
- Mingkun Jiang
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Xiali Wang
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Wanlong Xi
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Peng Yang
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Hexin Zhou
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Junyuan Duan
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China
| | - Marina Ratova
- Faculty of Science and Engineering, Manchester Metropolitan University, Chester Street, Manchester M1 5GD, UK
| | - Dan Wu
- Key Laboratory of Green Chemical Engineering Process of Ministry of Education, Hubei Key Laboratory of Plasma Chemistry and New Materials, School of Materials Science and Engineering, Wuhan Institute of Technology, Wuhan 430205, Hubei, PR China.
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7
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Zeng W, Zhao Y, Zhang F, Li R, Tang M, Chang X, Wang Y, Wu F, Han B, Liu Z. A general strategy for recycling polyester wastes into carboxylic acids and hydrocarbons. Nat Commun 2024; 15:160. [PMID: 38167384 PMCID: PMC10761813 DOI: 10.1038/s41467-023-44604-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/20/2023] [Accepted: 12/21/2023] [Indexed: 01/05/2024] Open
Abstract
Chemical recycling of plastic wastes is of great significance for sustainable development, which also represents a largely untapped opportunity for the synthesis of value-added chemicals. Herein, we report a novel and general strategy to degrade polyesters via directly breaking the Calkoxy-O bond by nucleophilic substitution of halide anion of ionic liquids under mild conditions. Combined with hydrogenation over Pd/C, 1-butyl-2,3-dimethylimidazolium bromide can realize the deconstruction of various polyesters including aromatic and aliphatic ones, copolyesters and polyester mixtures into corresponding carboxylic acids and alkanes; meanwhile, tetrabutylphosphonium bromide can also achieve direct decomposition of the polyesters with β-H into carboxylic acids and alkenes under hydrogen- and metal-free conditions. It is found that the hydrogen-bonding interaction between ionic liquid and ester group in polyester enhances the nucleophilicity of halide anion and activates the Calkoxy-O bond. The findings demonstrate how polyester wastes can be a viable feedstock for the production of carboxylic acids and hydrocarbons.
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Affiliation(s)
- Wei Zeng
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, 100190, Beijing, China
- University of Chinese Academy of Sciences, 100049, Beijing, China
| | - Yanfei Zhao
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, 100190, Beijing, China
- University of Chinese Academy of Sciences, 100049, Beijing, China
| | - Fengtao Zhang
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, 100190, Beijing, China
| | - Rongxiang Li
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, 100190, Beijing, China
- University of Chinese Academy of Sciences, 100049, Beijing, China
| | - Minhao Tang
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, 100190, Beijing, China
- University of Chinese Academy of Sciences, 100049, Beijing, China
| | - Xiaoqian Chang
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, 100190, Beijing, China
- University of Chinese Academy of Sciences, 100049, Beijing, China
| | - Ying Wang
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, 100190, Beijing, China
- University of Chinese Academy of Sciences, 100049, Beijing, China
| | - Fengtian Wu
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, 100190, Beijing, China
| | - Buxing Han
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, 100190, Beijing, China
- University of Chinese Academy of Sciences, 100049, Beijing, China
| | - Zhimin Liu
- Beijing National Laboratory for Molecular Sciences, CAS Laboratory of Colloid and Interface and Thermodynamics, CAS Research/Education Center for Excellence in Molecular Sciences, Center for Carbon Neutral Chemistry, Institute of Chemistry, Chinese Academy of Sciences, 100190, Beijing, China.
- University of Chinese Academy of Sciences, 100049, Beijing, China.
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8
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Recupido F, Lama GC, Steffen S, Dreyer C, Seidlitz H, Russo V, Lavorgna M, De Luca Bossa F, Silvano S, Boggioni L, Verdolotti L. Efficient recycling pathway of bio-based composite polyurethane foams via sustainable diamine. ECOTOXICOLOGY AND ENVIRONMENTAL SAFETY 2024; 269:115758. [PMID: 38128448 DOI: 10.1016/j.ecoenv.2023.115758] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/01/2023] [Revised: 11/09/2023] [Accepted: 11/26/2023] [Indexed: 12/23/2023]
Abstract
Aminolysis is widely recognized as a valuable chemical route for depolymerizing polymeric materials containing ester, amide, or urethane functional groups, including polyurethane foams. Bio-based polyurethane foams, pristine and reinforced with 40 wt% of sustainable fillers, were depolymerized in the presence of bio-derived butane-1,4-diamine, BDA. A process comparison was made using fossil-derived ethane-1,2-diamine, EDA, by varying amine/polyurethane ratio (F/A, 1:1 and 1:0.6). The obtained depolymerized systems were analyzed by FTIR and NMR characterizations to understand the effect of both diamines on the degradation pathway. The use of bio-based BDA seemed to be more effective with respect to conventional EDA, owing to its stronger basicity (and thus higher nucleophilicity), corresponding to faster depolymerization rates. BDA-based depolymerized systems were then employed to prepare second-generation bio-based composite polyurethane foams by partial replacement of isocyanate components (20 wt%). The morphological, mechanical, and thermal conductivity properties of the second-generation polyurethane foams were evaluated. The best performances (σ10 %=71 ± 9 kPa, λ = 0.042 ± 0.015 W∙ m-1 ∙K-1) were attained by employing the lowest F/A ratio (1:0.6); this demonstrates their potential application in different sectors such as packaging or construction, fulfilling the paradigm of the circular economy.
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Affiliation(s)
- Federica Recupido
- Institute of Polymers, Composites and Biomaterials, Italian National Research Council, P.le. E. Fermi 1, 80055 Portici, Naples, Italy
| | - Giuseppe Cesare Lama
- Institute of Polymers, Composites and Biomaterials, Italian National Research Council, P.le. E. Fermi 1, 80055 Portici, Naples, Italy
| | - Sebastian Steffen
- Fraunhofer-Institute for Applied Polymer Research IAP Research Division Polymeric Materials and Composites PYCO, Schmiedestrasse 5, 15745 Wildau, Germany
| | - Christian Dreyer
- Fraunhofer-Institute for Applied Polymer Research IAP Research Division Polymeric Materials and Composites PYCO, Schmiedestrasse 5, 15745 Wildau, Germany
| | - Holger Seidlitz
- Fraunhofer-Institute for Applied Polymer Research IAP Research Division Polymeric Materials and Composites PYCO, Schmiedestrasse 5, 15745 Wildau, Germany
| | - Vincenzo Russo
- Department of Chemical Sciences, University of Naples, Federico II, Via Cinthia 4, 80126 Naples, Italy
| | - Marino Lavorgna
- Institute of Polymers, Composites and Biomaterials, Italian National Research Council, P.le. E. Fermi 1, 80055 Portici, Naples, Italy
| | - Ferdinando De Luca Bossa
- Institute of Polymers, Composites and Biomaterials, Italian National Research Council, P.le. E. Fermi 1, 80055 Portici, Naples, Italy
| | - Selena Silvano
- Institute of Chemical Sciences and Technologies "G. Natta, Italian National Research Council, Via A. Corti 12, 20133 Milan, Italy
| | - Laura Boggioni
- Institute of Chemical Sciences and Technologies "G. Natta, Italian National Research Council, Via A. Corti 12, 20133 Milan, Italy.
| | - Letizia Verdolotti
- Institute of Polymers, Composites and Biomaterials, Italian National Research Council, P.le. E. Fermi 1, 80055 Portici, Naples, Italy.
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9
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Kulkarni A, Quintens G, Pitet LM. Trends in Polyester Upcycling for Diversifying a Problematic Waste Stream. Macromolecules 2023. [DOI: 10.1021/acs.macromol.2c02054] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/06/2023]
Affiliation(s)
- Amruta Kulkarni
- Advanced Functional Polymers (AFP) Laboratory, Institute for Materials Research (imo-imomec), Hasselt University, Martelarenlaan 42, 3500 Hasselt, Belgium
| | - Greg Quintens
- Advanced Functional Polymers (AFP) Laboratory, Institute for Materials Research (imo-imomec), Hasselt University, Martelarenlaan 42, 3500 Hasselt, Belgium
| | - Louis M. Pitet
- Advanced Functional Polymers (AFP) Laboratory, Institute for Materials Research (imo-imomec), Hasselt University, Martelarenlaan 42, 3500 Hasselt, Belgium
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10
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Hoang CN, Nguyen NT, Ta ST, Nguyen NN, Hoang D. Acidolysis of Poly(ethylene terephthalate) Waste Using Succinic Acid under Microwave Irradiation as a New Chemical Upcycling Method. ACS OMEGA 2022; 7:47285-47295. [PMID: 36570295 PMCID: PMC9773965 DOI: 10.1021/acsomega.2c06642] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/14/2022] [Accepted: 11/22/2022] [Indexed: 06/17/2023]
Abstract
A novel method of chemical upcycling of used poly(ethylene terephthalate) (PET) bottles by acidolysis with succinic acid (SA) was performed under microwave irradiation. The long polyester chain of PET was efficiently fragmented into small molecules and oligomers, such as terephthalic acid and α,ω-dicarboxylic acid oligo(ethylene succinate-co-terephthalate) (OEST). Various input molar ratios of SA/PET from 1.0 to 2.5 were used, and the product mixtures were separated successfully. The recovered terephthalic acid can be reused as a basic chemical. The α,ω-dicarboxylic acid OEST was used as a curing agent for epoxy resin. The recovered SA can be reused for further PET acidolysis. Structures of OEST were identified by Fourier transform infrared (FTIR) spectroscopy, 1H NMR spectroscopy, and electrospray ionization-mass spectrometry (ESI-MS). The presence of succinic anhydride as a side product was confirmed by FTIR and ESI-MS analyses. The evaporation of SA and the formation of volatile succinic anhydride compete with the acidolysis of PET. The minimum SA/PET ratio of 1.0 was selected so that the acidolysis was effective and without the SA recovery step by MEK treatment. OEST-1.0 was used for curing diglycidyl ether of bisphenol A. The structures and thermal properties of cured adducts were confirmed by FTIR and differential scanning calorimetry (DSC). This chemical upcycling method of PET is eco-friendly without the use of a solvent and a catalyst for the reaction, and all materials were recovered and they could be reused for novel polymer preparation.
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Affiliation(s)
- Cuong N. Hoang
- Department
of Polymer Chemistry, University of Science,
Vietnam National University, Ho Chi Minh City700000, Vietnam
- Vietnam
National University, Ho Chi Minh
City700000, Vietnam
| | - Ngan T. Nguyen
- Department
of Polymer Chemistry, University of Science,
Vietnam National University, Ho Chi Minh City700000, Vietnam
- Vietnam
National University, Ho Chi Minh
City700000, Vietnam
| | - Sang T. Ta
- Department
of Polymer Chemistry, University of Science,
Vietnam National University, Ho Chi Minh City700000, Vietnam
- Vietnam
National University, Ho Chi Minh
City700000, Vietnam
| | - Nguyen Ngan Nguyen
- Department
of Polymer and Composite Materials, University
of Science, Vietnam National University, Ho Chi Minh City700000, Vietnam
- Center
for Advancing Electronics Dresden (CFAED) and Faculty of Chemistry
and Food Chemistry, Technische Universität
Dresden, Dresden01062, Germany
| | - DongQuy Hoang
- Department
of Polymer and Composite Materials, University
of Science, Vietnam National University, Ho Chi Minh City700000, Vietnam
- Vietnam
National University, Ho Chi Minh
City700000, Vietnam
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11
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Lee PS, Jung SM. Single‐catalyst
reactions from depolymerization to repolymerization: Transformation of polyethylene terephthalate to polyisocyanurate foam with deep eutectic solvents. J Appl Polym Sci 2022. [DOI: 10.1002/app.53205] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Pyung Soo Lee
- Department of Chemical Engineering and Material Science Chung‐Ang University Seoul South Korea
- Department of Intelligent Energy and Industry Chung‐Ang University Seoul South Korea
| | - Simon MoonGeun Jung
- Green Carbon Research Center Korea Research Institute of Chemical Technology Daejeon South Korea
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12
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Lejarazu-Larrañaga A, Landaburu-Aguirre J, Senán-Salinas J, Ortiz JM, Molina S. Thin Film Composite Polyamide Reverse Osmosis Membrane Technology towards a Circular Economy. MEMBRANES 2022; 12:membranes12090864. [PMID: 36135883 PMCID: PMC9502371 DOI: 10.3390/membranes12090864] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/09/2022] [Revised: 08/29/2022] [Accepted: 09/04/2022] [Indexed: 05/31/2023]
Abstract
It is estimated that Reverse Osmosis (RO) desalination will produce, by 2025, more than 2,000,000 end-of-life membranes annually worldwide. This review examines the implementation of circular economy principles in RO technology through a comprehensive analysis of the RO membrane life cycle (manufacturing, usage, and end-of-life management). Future RO design should incorporate a biobased composition (biopolymers, recycled materials, and green solvents), improve the durability of the membranes (fouling and chlorine resistance), and facilitate the recyclability of the modules. Moreover, proper membrane maintenance at the usage phase, attained through the implementation of feed pre-treatment, early fouling detection, and membrane cleaning methods can help extend the service time of RO elements. Currently, end-of-life membranes are dumped in landfills, which is contrary to the waste hierarchy. This review analyses up to now developed alternative valorisation routes of end-of-life RO membranes, including reuse, direct and indirect recycling, and energy recovery, placing a special focus on emerging indirect recycling strategies. Lastly, Life Cycle Assessment is presented as a holistic methodology to evaluate the environmental and economic burdens of membrane recycling strategies. According to the European Commission's objectives set through the Green Deal, future perspectives indicate that end-of-life membrane valorisation strategies will keep gaining increasing interest in the upcoming years.
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Affiliation(s)
| | | | - Jorge Senán-Salinas
- BETA Tech. Center, University of Vic-Central University of Catalonia, Ctra. de Roda, 70, 08500 Vic, Spain
| | - Juan Manuel Ortiz
- IMDEA Water Institute, Avenida Punto Com, 2, Alcalá de Henares, 28805 Madrid, Spain
| | - Serena Molina
- IMDEA Water Institute, Avenida Punto Com, 2, Alcalá de Henares, 28805 Madrid, Spain
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