Optimization of the shape memory effect in shape memory polymers

Rapid Volumetric Additive Manufacturing in Solid State: A Demonstration to Produce Water-Content-Dependent Cooling/Heating/Water-Responsive Shape Memory Hydrogels

In this study, we demonstrate the feasibility of rapid volumetric additive manufacturing in the solid state. This additive manufacturing technology is particularly useful in outer space missions (microgravity) and/or for harsh environment (e.g., on ships and vehicles during maneuvering, or on airplanes during flight). A special thermal gel is applied here to demonstrate the concept, that is, ultraviolet crosslinking in the solid state. The produced hydrogels are characterized and the water-content-dependent heating/cooling/water-responsive shape memory effect is revealed. Here, the shape memory feature is required to eliminate the deformation induced in the process of removing the uncrosslinked part from the crosslinked part in the last step of this additive manufacturing process.

Evolution of Shore Hardness under Uniaxial Tension/Compression in Body-Temperature Programmable Elastic Shape Memory Hybrids

Body-temperature programmable elastic shape memory hybrids (SMHs) have great potential for the comfortable fitting of wearable devices. Traditionally, shore hardness is commonly used in the characterization of elastic materials. In this paper, the evolution of shore hardness in body-temperature programmable elastic SMHs upon cyclic loading, and during the shape memory cycle, is systematically investigated. Upon cyclic loading, similar to the Mullins effect, significant softening appears, when the applied strain is over a certain value. On the other hand, after programming, in general, the measured hardness increases with increase in programming strain. However, for certain surfaces, the hardness decreases slightly and then increases rapidly. The underlying mechanism for this phenomenon is explained by the formation of micro-gaps between the inclusion and the matrix after programming. After heating, to melt the inclusions, all samples (both cyclically loaded and programmed) largely recover their original hardness.

Photo-Programmed Deformations in Rigid Liquid Crystalline Polymers Triggered by Body Temperature

Deformations triggered by body heat are desirable in the context of shape-morphing applications because, under the majority of circumstances, the human body maintains a higher temperature than that of its surroundings. However, at present, this bioenergy-triggered action is primarily limited to soft polymeric networks. Thus, herein, the programming of body temperature-triggered deformations into rigid azobenzene-containing liquid crystalline polymers (azo-LCPs) with a glass-transition temperature of 100 °C is demonstrated. To achieve this, a mechano-assisted photo-programming strategy is used to create a metastable state with room-temperature stable residual stress, which is induced by the isomerization of azobenzene. The programmed rigid azo-LCP can undergo large-amplitude body temperature-triggered shape changes within minutes and can be regenerated without any performance degradation. By changing the programming photomasks and irradiation conditions employed, various 2D to 3D shape-morphing architectures, including folded clips, inch-worm structures, spiral structures, and snap-through motions are achieved. When programmed with polarized light, the proposed strategy results in domain-selective activation, generating designed characteristics in multi-domain azo-LCPs. The reported strategy is therefore expected to broaden the applications of azo-LCPs in the fields of biomedical and flexible microelectronic devices.

Ductile Shape-Memory Polymer Composite with Enhanced Shape Recovery Ability

In recent years, shape-memory polymers (SMPs) have received extensive attention to be used as actuators in a broad range of applications such as medical and robotic devices. Their ability to recover large deformations and their capability to be stimulated remotely have made SMPs a superior choice among different smart materials in various applications. In this study, a ductile SMP composite with enhanced shape recovery ability is synthesized and characterized. This SMP composite is made by a mixture of acrylate-based crosslinkers and monomers, as well as polystyrene (PS) with UV curing. The composite can achieve almost 100% shape recovery in 2 s by hot water or hot air. This shape recovery speed is much faster than typical acrylate-based SMPs. In addition, the composite shows excellent ductility and viscoelasticity with reduced hardness. Molecular dynamics (MD) simulations are performed for understanding the curing mechanism of this composite. With the combination of the experimental and computational works, this study paves the way in front of designing and optimizing the future SMP devices.

Triple-Shape Memory Behavior of Modified Lactide/Glycolide Copolymers

The paper presents the formation and properties of biodegradable thermoplastic blends with triple-shape memory behavior, which were obtained by the blending and extrusion of poly(l-lactide-co-glycolide) and bioresorbable aliphatic oligoesters with side hydroxyl groups: oligo (butylene succinate-co-butylene citrate) and oligo(butylene citrate). Addition of the oligoesters to poly (l-lactide-co-glycolide) reduces the glass transition temperature (Tg) and also increases the flexibility and shape memory behavior of the final blends. Among the tested blends, materials containing less than 20 wt % of oligo (butylene succinate-co-butylene citrate) seem especially promising for biomedical applications as materials for manufacturing bioresorbable implants with high flexibility and relatively good mechanical properties. These blends show compatibility, exhibiting one glass transition temperature and macroscopically uniform physical properties.

Vitrimer-Like Shape Memory Polymers: Characterization and Applications in Reshaping and Manufacturing

The shape memory effect (SME) refers to the ability of a material to recover its original shape, but only in the presence of a right stimulus. Most polymers, either thermo-plastic or thermoset, can have the SME, although the actual shape memory performance varies according to the exact material and how the material is processed. Vitrimer, which is between thermoset and thermo-plastic, is featured by the reversible cross-linking. Vitrimer-like shape memory polymers (SMPs) combine the vitrimer-like behavior (associated with dissociative covalent adaptable networks) and SME, and can be utilized to achieve many novel functions that are difficult to be realized by conventional polymers. In the first part of this paper, a commercial polymer is used to demonstrate how to characterize the vitrimer-like behavior based on the heating-responsive SME. In the second part, a series of cases are presented to reveal the potential applications of vitrimer-like SMPs and their composites. It is concluded that the vitrimer-like feature not only enables many new ways in reshaping polymers, but also can bring forward new approaches in manufacturing, such as, rapid 3D printing in solid state on space/air/sea missions.

Heating/Solvent Responsive Shape-Memory Polymers for Implant Biomedical Devices in Minimally Invasive Surgery: Current Status and Challenge

This review is about the fundamentals and practical issues in applying both heating and solvent responsive shape memory polymers (SMPs) for implant biomedical devices via minimally invasive surgery. After revealing the general requirements in the design of biomedical devices based on SMPs and the fundamentals for the shape-memory effect in SMPs, the underlying mechanisms, characterization methods, and several representative biomedical applications, including vascular stents, tissue scaffolds, occlusion devices, drug delivery systems, and the current R&D status of them, are discussed. The new opportunities arising from emerging technologies, such as 3D printing, and new materials, such as vitrimer, are also highlighted. Finally, the major challenge that limits the practical clinical applications of SMPs at present is addressed.

A Brief Review of the Shape Memory Phenomena in Polymers and Their Typical Sensor Applications

In this brief review, an introduction of the underlying mechanisms for the shape memory effect (SME) and various shape memory phenomena in polymers is presented first. After that, a summary of typical applications in sensors based on either heating or wetting activated shape recovery using largely commercial engineering polymers, which are programmed by means of in-plane pre-deformation (load applied in the length/width direction) or out-of-plane pre-deformation (load applied in the thickness direction), is presented. As demonstrated by a number of examples, many low-cost engineering polymers are well suited to, for instance, anti-counterfeit and over-heating/wetting monitoring applications via visual sensation and/or tactual sensation, and many existing technologies and products (e.g., holography, 3D printing, nano-imprinting, electro-spinning, lenticular lens, Fresnel lens, QR/bar code, Moiré pattern, FRID, structural coloring, etc.) can be integrated with the shape memory feature.

Biocompatible thermo- and magneto-responsive shape-memory polyurethane bionanocomposites

Thermo- and magneto-responsive shape-memory bionanocomposites based on a bio-based polyurethane and magnetite nanoparticles were prepared. Due to the structure of the reactants, the behavior of the polyurethane matrix differs from common polyurethanes, since the soft segment was formed by a diisocyanate and a chain extender, whereas the macrodiol served as hard segment. The influence of the magnetite nanoparticles on the thermal and mechanical properties and the shape-memory behavior was studied. It was observed that magnetite nanoparticles interacted with macrodiol-rich domains and decreased the overall crystallinity of the material, although their presence did not affect the mechanical properties to a great extent. At the same time, the magnetite nanoparticles increased the shape fixity and contributed to shape recovery. The bionanocomposites exhibited magnetic behavior and could be easily heated in an alternating magnetic field, allowing fast and almost complete shape recovery. Preliminary cytotoxicity, hemocompatibility, and cell adhesion analysis suggest that the new materials are benign and potentially useful for biomedical applications.

Characterization of polymeric shape memory materials

After a short discussion of various shape memory related phenomena and the basic working mechanisms behind the shape memory effect (SME) in polymeric shape memory materials (SMMs), standard techniques and procedures to characterize these types of materials are reviewed in details (including the concerns in the selection of testing methods and parameters). Although the focus of this paper is on the heating-responsive SME, important issues in the chemo-responsive SME are addressed. Furthermore, some other shape memory related phenomena, such as various kinds of temperature memory effect (TME), and multiple-SME etc., and optimization of the shape memory performance of a shape memory polymer (SMP) via tailoring the programming parameters are included.

Novel poly(tetramethylene ether)glycol and poly(ε-caprolactone) based dynamic network via quadruple hydrogen bonding with triple-shape effect and self-healing capacity

A novel dynamic network was successfully prepared via self-complementary quadruple hydrogen bonding through Upy-telechelic poly(tetremethylene ether) glycol (PTMEG) and four-arm star-shaped poly(ε-caprolactone) ((4)PCL) precursors. The structure and the dynamic feature were identified by FT-IR and (1)H NMR. The differential scanning calorimetry (DSC) analysis indicated that the crystalline PCL and PTMEG segments show a separated melting peak, and the aggregation of Upy dimer was also observed. The dynamic mechanical analyzer (DMA) test reveals that the storage modulus of the network drops evidently across the thermal transition. These characteristics of the network ensure that it exhibits a triple-shape effect, and the composition of the network influences the performance of shape memory effect. The variation of the fixing ratio of the network in each deformation step is quite according to the crystallinity of the dominant segment. The reversibility of the quadruple hydrogen bonding between Upy dimer endues the network with self-healing capacity, and the damage and healing test of the network revealed that increasing the content of the PTMEG segment will be of benefit to self-healing performance.

Facile fabrication of a well-defined poly(p-dioxanone) dynamic network from metallosupramolecular interactions to obtain an excellent shape-memory effect

A novel poly(p-dioxanone) dynamic network was fabricated from metallosupramolecular interactions via an elaborate synthetic strategy which shows excellent shape-memory performance.

Superior shape memory properties and microstructure evolution of poly(ether-b-amide12) elastomer enhanced by poly(ε-caprolactone)

While the recovery ratio of PEBA decreases marginally with PCL content, the maximum recovery stresses (σ_max) increase greatly despite of the deformation temperature, indicating an enhancement of the recovery stress.

Triple-shape effect in polymer-based composites by cleverly matching geometry of active component with heating method

A triple-shape effect is created for a segmented device consisting of an active component encapsulated in a highly flexible polymer network. Segments with the same composition but different interface areas can be recovered independently either at specific field strengths (Hsw ) during inductive heating, at a specific time during environmentally heating, or at different airflow during inductive heating at constant H. Herein the type of heating method regulates the sequence order.

"Grafting to" as a novel and simple approach for triple-shape memory polymers

Maleated-polystyrene-b-poly(ethylene-co-butylene)-b-polystyrene (m-SEBS) is a block copolymer with two melting temperatures belonging to soft poly(ethylene-co-butylene) (EB) and hard polystyrene (PS) segments. As EB segments contain anhydride reactive groups, this allows grafting polybutylene succinate (PBS) as another soft segment to m-SEBS backbone to obtain triple-shape memory polymers based on two transition temperatures, i.e., Tm values of EB (at 55-65 °C) and PBS (at 105-115 °C). The present work shows a novel and simple approach of "grafting to" to develop triple-shape memory polymers.

Polymethyl methacrylate nanofiber-reinforced epoxy composite for shape-memory applications

Polymethyl methacrylate (PMMA) nanofiber-reinforced diglycidyl ether of bisphenol A shape memory epoxy composites were fabricated and their shape-memory properties were investigated. The PMMA nanofibers were found to be randomly distributed, while the tensile strength and Young’s modulus increased with increase in the percentage of PMMA. The glass transition temperature of the composites was found to decrease marginally with the addition of PMMA nanofibers. The shape recovery experiments showed that at low strain percentages, the composites exhibited excellent strain recovery. However, at higher strain percentages, the percentage of recovery was found to decrease gradually with increase in filler concentration.

Shaping tissue with shape memory materials

After being severely and quasi-plastically deformed, shape memory materials are able to return to their original shape at the presence of the right stimulus. After a brief presentation about the fundamentals, including various shape memory effects, working mechanisms, and typical shape memory materials for biomedical applications, we summarize some major applications in shaping tissue with shape memory materials. The focus is on some most recent development. Outlook is also discussed at the end of this paper.

High transition temperature shape memory polymer composites based on bismaleimide resin

Bismaleimide–allyl phenol polymer system exhibiting shape memory characteristics and possessing transition temperature of up to 220°C ( Ttrans) was synthesized by coreacting 2,2-bis 4[(4-maleimidophenoxy)phenyl]propane (BMIP) and o,o′-diallylbisphenol A (DABA) with a bismaleimide-end-capped poly(tetramethyleneoxide) (BMI-PTMO). BMI-PTMO that served as shape memory polymer was synthesized and characterized using Fourier-transform infrared (FTIR), nuclear magnetic resonance, chemical analysis and size exclusion chromatography. The cured network containing varying proportions of poly(tetramethyleneoxide) was synthesized by varying the concentration of BMI-PTMO in the ternary blend. Cure characteristics were investigated by FTIR, differential scanning calorimetry and rheometry. Elastic memory composites were processed using carbon fabric from varying blend composition at fixed resin to reinforcement ratio. PTMO enhanced the flexibility of the network. The system as a whole possessing high transition temperature, its storage modulus decreased with increase in PTMO content. The polymer possessed good shape recovery characteristics and the recovery time decreased with increasing concentration of the shape memory component. The system showed shape recovery of 88–98% in about a minute at Ttrans. The extent of shape recovery was a direct function of PTMO concentration. The recovery time showed an inverse relationship to the modulus ratio.

Memory-effects of magnetic nanocomposites

The thermally induced shape memory effect (SME) is the capability of a material to fix a temporary (deformed) shape and recover a 'memorized' permanent shape in response to heat. SMEs in polymers have enabled a variety of applications including deployable space structures, biomedical devices, adaptive optical devices, smart dry adhesives and fasteners. By the incorporation of magnetic nanoparticles (mNP) into shape-memory polymer (SMP), a magnetically controlled SME has been realized. Magnetic actuation of nanocomposites enables remotely controlled devices based on SMP, which might be useful in medical technology, e.g. remotely controlled catheters or drug delivery systems. Here, an overview of the recent advances in the field of magnetic actuation of SMP is presented. Special emphasis is given on the magnetically controlled recovery of SMP with one switching temperature T(sw) (dual-shape effect) or with two T(sw)s (triple-shape effect). The use of magnetic field to change the apparent switching temperature (T(sw,app)) of the dual or triple-shape nanocomposites is described. Finally, the capability of magnetic nanocomposites to remember the magnetic field strength (H) initially used to deform the sample (magnetic-memory effect) is addressed. The distinguished advantages of magnetic heating over conventional heating methods make these multifunctional nanocomposites attractive candidates for in vivo applications.