Compatibilization effect of TiO2 nanoparticles on the phase structure of PET/PP/TiO2 nanocomposites

On Lightweight Shape Memory Vitrimer Composites

Lightweight materials are highly desired in many engineering applications. A popular approach to obtain lightweight polymers is to prepare polymeric syntactic foams by dispersing hollow particles, such as hollow glass microbubbles (HGMs), in a polymer matrix. Integrating shape memory vitrimers (SMVs) in fabricating these syntactic foams enhances their appeal due to the multifunctionality of SMVs. The SMV-based syntactic foams have many potential applications, including actuators, insulators, and sandwich cores. However, there is a knowledge gap in understanding the effect of the HGM volume fraction on different material properties and behaviors. In this study, we prepared an SMV-based syntactic foam to investigate the influence of the HGM volume fractions on a broad set of properties. Four sample groups, containing 40, 50, 60, and 70% HGMs by volume, were tested and compared to a control pure SMV group. A series of analyses and various chemical, physical, mechanical, thermal, rheological, and functional experiments were conducted to explore the feasibility of ultralight foams. Notably, the effect of HGM volume fractions on the rheological properties was methodically evaluated. The self-healing capability of the syntactic foam was also assessed for healing at low and high temperatures. This study proves the viability of manufacturing multifunctional ultralightweight SMV-based syntactic foams, which are instrumental for designing ultralightweight engineering structures and devices.

Enhancing Mechanical Properties of Graft-Type Nanocomposites Using Organically Modified SiO2 and Polypropylene Containing Reactive Methoxy Groups

In situ grafting of a reactive matrix and nanofillers is a promising strategy to fabricate graft-type polypropylene (PP)-based nanocomposites, where the grafting efficiency is affected by the initial dispersion of nanofillers in the matrix. In this work, influences of surface organic modification of nanofillers were investigated on properties of PP/SiO₂ nanocomposites using poly(propylene-co-octenyltrimethoxysilane) as a reactive matrix. The surface modification of SiO₂, especially with longer alkyl chains, led to improved dispersion of nanoparticles, thus promoting the grafting reaction and mechanical properties. The combination of in situ grafting and surface modification of nanofillers provided several benefits, most notably in balancing the strength and the toughness, which could not be achieved by the grafting alone.

Morphology, Rheological and Mechanical Properties of Isotropic and Anisotropic PP/rPET/GnP Nanocomposite Samples

The effect of graphene nanoplatelets (GnPs) on the morphology, rheological, and mechanical properties of isotropic and anisotropic polypropylene (PP)/recycled polyethylene terephthalate (rPET)-based nanocomposite are reported. All the samples were prepared by melt mixing. PP/rPET and PP/rPET/GnP isotropic sheets were prepared by compression molding, whereas the anisotropic fibers were spun using a drawing module of a capillary viscometer. The results obtained showed that the viscosity of the blend is reduced by the presence of GnP due to the lubricating effect of the graphene platelets. However, the Cox–Merz rule is not respected. Compared to the PP/rPET blend, the GnP led to a slight increase in the elastic modulus. However, it causes a slight decrease in elongation at break. Morphological analysis revealed a poor adhesion between the PP and PET phases. Moreover, GnPs distribute around the droplets of the PET phase with a honey-like appearance. Finally, the effect of the orientation on both systems gives rise not only to fibers with higher modulus values, but also with high deformability and a fibrillar morphology of the dispersed PET phase. A fragile-ductile transition driven by the orientation was observed in both systems.

Enhancement of the fatigue life of recycled PP by incorporation of recycled opaque PET collected from household milk bottle wastes

Opaque PET (Polyethylene terephthalate) was recently introduced as a dairy packaging, mainly for milk bottles. Opaque PET, obtained as PET filled with mineral nanoparticles, allows for a reduction of bottles' thickness, thus a cost reduction for industrials. For this reason, the use of opaque PET is steadily increasing. However, its recyclability is nowadays an issue: although the recycling channels are well established for transparent PET, the presence of opaque PET in the household wastes weakens the existing recycling channels. Besides, many initiatives are launched in Europe to turn wastes into resources, as one key to a more circular economy. One of the biggest challenges is an efficient sorting of the plastic solid wastes since the PET is not miscible with other plastics such as polypropylene (PP) from the bottle caps and polyethylene (PE) from the other milk bottles. In this work, the mechanical properties of uncompatibilized blends of opaque PET (rPET-O) with recycled polypropylene (rPP) have been studied; both are collected from household wastes. The tensile properties and the fatigue life of rPP, monitored by in-situ digital image correlation and in-situ infrared thermography, are increased by the incorporation of rPET-O. rPET-O/rPP blends may be substituted to rPP for similar applications, with no need to sort the caps from the bottles. Thus, as a concept, the incorporation of opaque PET into the PP recycling sector may be a new route to absorb some of the growing amounts of opaque PET.

Polypropylene-Based Nanocomposite with Enhanced Aging Stability by Surface Grafting of Silica Nanofillers with a Silane Coupling Agent Containing an Antioxidant

Simultaneous improvement in the mechanical properties and lifetime of polymer nanocomposites is crucially significant to further extend the versatility of polymer materials and reduce environmental impact. In this study, we fabricated reinforced polypropylene (PP)-based nanocomposites with improved aging stability by the addition of surface-modified well-ordered silica nanospheres with a silane coupling agent (SCA) containing hindered phenol antioxidant as a filler. Uniform grafting of the SCA on the filler surface contributed to homogeneous dispersion of the filler into the matrix, leading to improved properties (e.g., stiffness and ductility) and uniform distribution of the antioxidant component into the entire nanocomposite by filler dispersion. The grafting of SCA also likely provides an inhibitory effect on antioxidant migration, which leads to loss of polymer stability during the aging process. This novel idea for the material design of PP-based nanocomposites, which simultaneously enhances their mechanical properties and lifetime, is promising for application in the fabrication of various types of polymer nanocomposites.

The Effect of Titanium Dioxide Surface Modification on the Dispersion, Morphology, and Mechanical Properties of Recycled PP/PET/TiO2 PBNANOs

Titanium dioxide (TiO₂) nanoparticles have recently appeared in PET waste because of the introduction of opaque PET bottles. We prepare polymer blend nanocomposites (PBNANOs) by adding hydrophilic (hphi), hydrophobic (hpho), and hydrophobically modified (hphoM) titanium dioxide (TiO₂) nanoparticles to 80rPP/20rPET recycled blends. Contact angle measurements show that the degree of hydrophilicity of TiO₂ decreases in the order hphi > hpho > hphoM. A reduction of rPET droplet size occurs with the addition of TiO₂ nanoparticles. The hydrophilic/hydrophobic balance controls the nanoparticles location. Transmission electron microscopy (TEM_ shows that hphi TiO₂ preferentially locates inside the PET droplets and hpho at both the interface and PP matrix. HphoM also locates within the PP matrix and at the interface, but large loadings (12%) can completely cover the surfaces of the droplets forming a physical barrier that avoids coalescence, leading to the formation of smaller droplets. A good correlation is found between the crystallization rate of PET (determined by DSC) and nanoparticles location, where hphi TiO₂ induces the highest PET crystallization rate. PET lamellar morphology (revealed by TEM) is also dependent on particle location. The mechanical behavior improves in the elastic regime with TiO₂ addition, but the plastic deformation of the material is limited and strongly depends on the type of TiO₂ employed.

Nanoparticle induced miscibility in LCST polymer blends: critically assessing the enthalpic and entropic effects

The use of polymer blends widened the possibility of creating materials with multilayered architectures.