Dry-processable carbon nanotubes for functional devices and composites

Structural, Electrical, and Optical Properties of Single-Walled Carbon Nanotubes Synthesized through Floating Catalyst Chemical Vapor Deposition

Single-walled carbon nanotube (SWCNT) thin films were synthesized by using a floating catalyst chemical vapor deposition (FCCVD) method with a low flow rate (200 sccm) of mixed gases (Ar and H2). SWCNT thin films with different thicknesses can be prepared by controlling the collection time of the SWCNTs on membrane filters. Transmission electron microscopy (TEM) showed that the SWCNTs formed bundles and that they had an average diameter of 1.46 nm. The Raman spectra of the SWCNT films suggested that the synthesized SWCNTs were very well crystallized. Although the electrical properties of SWCNTs have been widely studied so far, the Hall effect of SWCNTs has not been fully studied to explore the electrical characteristics of SWCNT thin films. In this research, Hall effect measurements have been performed to investigate the important electrical characteristics of SWCNTs, such as their carrier mobility, carrier density, Hall coefficient, conductivity, and sheet resistance. The samples with transmittance between 95 and 43% showed a high carrier density of 1021-1023 cm-3. The SWCNTs were also treated using Brønsted acids (HCl, HNO3, H2SO4) to enhance their electrical properties. After the acid treatments, the samples maintained their p-type nature. The carrier mobility and conductivity increased, and the sheet resistance decreased for all treated samples. The highest mobility of 1.5 cm2/Vs was obtained with the sulfuric acid treatment at 80 °C, while the highest conductivity (30,720 S/m) and lowest sheet resistance (43 ohm/square) were achieved with the nitric acid treatment at room temperature. Different functional groups were identified in our synthesized SWCNTs before and after the acid treatments using Fourier-Transform Infrared Spectroscopy (FTIR).

Applications of Carbon Nanotubes in the Internet of Things Era

The post-Moore's era has boosted the progress in carbon nanotube-based transistors. Indeed, the 5G communication and cloud computing stimulate the research in applications of carbon nanotubes in electronic devices. In this perspective, we deliver the readers with the latest trends in carbon nanotube research, including high-frequency transistors, biomedical sensors and actuators, brain-machine interfaces, and flexible logic devices and energy storages. Future opportunities are given for calling on scientists and engineers into the emerging topics.

Substrate adhesion evolves non-monotonically with processing time in millimeter-scale aligned carbon nanotube arrays

The advantageous intrinsic and scale-dependent properties of aligned nanofibers (NFs) and their assembly into 3D architectures motivate their use as dry adhesives and shape-engineerable materials. While controlling NF-substrate adhesion is critical for scaled manufacturing and application-specific performance, current understanding of how this property evolves with processing conditions is limited. In this report, we introduce substrate adhesion predictive capabilities by using an exemplary array of NFs, aligned carbon nanotubes (CNTs), studied as a function of their processing. Substrate adhesion is found to scale non-monotonically with process time in a hydrocarbon environment and is investigated via the tensile pull-off of mm-scale CNT arrays from their growth substrate. CNT synthesis follows two regimes: Mode I ('Growth') and Mode II ('Post-Growth'), separated by growth termination. Within 10 minutes of post-growth, experiments and modeling indicate an order-of-magnitude increase in CNT array-substrate adhesion strength (∼40 to 285 kPa) and effective elastic array modulus (∼6 to 47 MPa), and a two-orders-of-magnitude increase in the single CNT-substrate adhesion force (∼0.190 to 12.3 nN) and work of adhesion (∼0.07 to 1.5 J m^-2), where the iron catalyst is found to remain on the substrate. Growth number decay in Mode I and carbon accumulation in Mode II contribute to the mechanical response, which may imply a change in the deformation mechanism. Predictive capabilities of the model are assessed for previously studied NF arrays, suggesting that the current framework can enable the future design and manufacture of high-value NF array applications.

Silica-Mediated Formation of Nickel Sulfide Nanosheets on CNT Films for Versatile Energy Storage

An effective, nondestructive, and universal strategy to homogeneously modify freestanding carbon nanotube (CNT) films with various active species is essential to achieve functional electrodes for flexible electrochemical energy storage, which is challenging and has attracted considerable research interest. In this work, a generalizable concept, to utilize silicon oxide as the intermediate to uniformly decorate various metal sulfide nanostructures throughout CNT films is reported. Taking nickel sulfide nanosheet/CNT (NS/CNT) films, in which the NS nanosheets are homogeneously attached on the intact few-walled CNTs, as an example, the sheet-like NS provides sufficient active sites for redox reactions and the CNT network acts as an efficient electron highway, maintaining the structural integrity of the composite and also buffering volume changes. These merits enable NS/CNT films to meet the requirements of versatile energy storage applications. When used for supercapacitors, a high specific capacitance (2699.7 F g^-1 /10 A g^-1 ), outstanding rate performance at extremely high rates (1527 F g^-1 /250 A g^-1 ), remarkable cycling stability, and excellent flexibility can be achieved, among the best performance so far. Moreover, it also delivers excellent performance in the storage of Li and Na ions, meaning it is also potentially suitable for Li/Na ion batteries.

Epitaxial Welding of Carbon Nanotube Networks for Aqueous Battery Current Collectors

Carbon nanomaterials are desirable candidates for lightweight, highly conductive, and corrosion-resistant current collectors. However, a key obstacle is their weak interconnection between adjacent nanostructures, which renders orders of magnitude lower electrical conductivity and mechanical strength in the bulk assemblies. Here we report an "epitaxial welding" strategy to engineer carbon nanotubes (CNTs) into highly crystalline and interconnected structures. Solution-based polyacrylonitrile was conformally coated on CNTs as "nanoglue" to physically join CNTs into a network, followed by a rapid high-temperature annealing (>2800 K, overall ∼30 min) to graphitize the polymer coating into crystalline layers that also bridge the adjacent CNTs to form an interconnected structure. The contact-welded CNTs (W-CNTs) exhibit both a high conductivity (∼1500 S/cm) and a high tensile strength (∼120 MPa), which are 5 and 20 times higher than the unwelded CNTs, respectively. In addition, the W-CNTs display chemical and electrochemical stabilities in strong acidic/alkaline electrolytes (>6 mol/L) when potentiostatically stressing at both cathodic and anodic potentials. With these exceptional properties, the W-CNT films are optimal as high-performance current collectors and were demonstrated in the state-of-the-art aqueous battery using a "water-in-salt" electrolyte.

Self-plied and twist-stable carbon nanotube yarn artificial muscles driven by organic solvent adsorption

Artificial yarn/fiber muscles have recently attracted considerable interest for various applications. These muscles can provide large-stroke tensile and torsional actuations, resulting from inserted twists. However, tensional tethering of twisted muscles is generally needed to avoid muscle snarling and untwisting. In this paper a carbon nanotube (CNT) yarn muscle that is tethering-free and twist-stable is reported. The yarn muscle is prepared by allowing the self-plying of a coiled CNT yarn. When driven by acetone adsorption, this muscle shows decoupled actuations, which provide fast and reversible ∼13.3% contraction strain against a constant stress corresponding to ∼38 000 times the muscle weight but almost zero torsional strokes. The cycling test shows that the self-plied muscle has very good structural stability and actuation reversibility. Applied joule heating can help increase the desorption of acetone and increase the operation frequency of the self-plied muscle. Furthermore, by controlling the coupling between the joule heating and acetone adsorption/desorption, tensile actuations from negative to positive have been achieved. This twist-stable feature could considerably facilitate the practical applications of such muscle.

Process-morphology scaling relations quantify self-organization in capillary densified nanofiber arrays

Model-informed experiments reveal that cellular pattern formation in capillary-densified aligned carbon nanotube arrays is governed not only by their height, but also by substrate adhesion strength.

Crosslinked Carbon Nanotube Aerogel Films Decorated with Cobalt Oxides for Flexible Rechargeable Zn-Air Batteries

Air electrodes with high catalytic activity are of great importance for rechargeable zinc-air batteries. Herein, a flexible, binder-free composite air electrode for zinc-air batteries is reported, which utilizes a lightweight, conductive, and crosslinked aerogel film of carbon nanotubes (CNTs) functioned as a 3D catalyst-supporting scaffold for bifunctional cobalt (II/III) oxides and as a current collector. The composite electrode shows high catalytic activities for both oxygen reduction reaction and oxygen evolution reaction, resulting from the synergistic effect of nitrogen-doped CNTs and spinel Co₃ O₄ nanoparticles. Solid-state Zn-air batteries assembled using such free-standing air electrodes (without the need of additional current collectors) are bendable and show low resistances, low charge/discharge overpotentials, and a high cyclic stability.

Strong and resilient alumina nanotube and CNT/alumina hybrid foams with tuneable elastic properties

Alumina foams from anisotropic structured carbon nanotube structures are studied for their unique mechanical and thermal performance characteristics.

Horizontal carbon nanotube alignment

The production of horizontally aligned carbon nanotubes offers a rapid means of realizing a myriad of self-assembled near-atom-scale technologies - from novel photonic crystals to nanoscale transistors. The ability to reproducibly align anisotropic nanostructures has huge technological value. Here we review the present state-of-the-art in horizontal carbon nanotube alignment. For both in and ex situ approaches, we quantitatively assess the reported linear packing densities alongside the degree of alignment possible for each of these core methodologies.

Continuous Preparation of Carbon Nanotube Film and Its Applications in Fuel and Solar Cells

So far, simultaneously realizing the continuous, controllable, and scalable preparation of carbon nanotube (CNT) film has remained a big challenge. Here, we report a scalable approach to continuously prepare CNT film with good control of film size and thickness. This is achieved through the layer-by-layer condensation and deposition of a cylindrical CNT assembly that is continuously produced from a floating catalyst CVD reactor on a paper strip. The promising applications of such a film are demonstrated by directly using it as an effective protecting layer for the Pt/C catalyst in proton exchange membrane fuel cells and as an efficient counter electrode material in quantum-dot-sensitized solar cells.

Continuous Preparation of Copper/Carbon Nanotube Composite Films and Application in Solar Cells

Realizing the continuous and large scale preparation of particle/carbon nanotube (CNT) composites with enhanced functionalities, and broad applications in energy conversion, harvesting, and storage systems, remains as a big challenge. Here, we report a scalable strategy to continuously prepare particle/CNT composite films in which particles are confined by CNT films. This is achieved by the continuous condensation and deposition of a cylindrical assembly of CNTs on a paper strip and the in situ incorporation of particles during the layer-by-layer deposition process. A Cu/CNT composite film is prepared as an example; such a film exhibits very high power conversion efficiency when it is used as a counter electrode in a solar cell, compared with previous materials under otherwise identical conditions. The proposed method can be extended to other CNT-based composite films with excellent functionalities for wide applications.

Strong, flexible and thermal-resistant CNT/polyarylacetylene nanocomposite films

A new nanocomposite with excellent tensile strength, flexibility and heat-resistance.

Carbon nanotube–silicon heterojunction solar cells with surface-textured Si and solution-processed carbon nanotube films

Solution-processed carbon nanotube films fit with textured Si substrates, yielding solar cells with dark surface and improved power conversion efficiency.

Bulk Nanostructured Materials Based on Two-Dimensional Building Blocks: A Roadmap

The family of two-dimensional (2D) materials, in particular MXenes, can now be greatly expanded based on a new "double metal" strategy as reported by Anasori, Xie, and Beidaghi et al. in this issue of ACS Nano. Now that a diverse array of well-defined nanoscale building blocks, especially the 2D systems, has become available, we are better prepared to think about scaling up nanomaterials in the broader context of materials science and engineering. In this Perspective, we construct a roadmap for assembling nanoscale building blocks into bulk nanostructured materials, and define some of the critical challenges and goals. Two-dimensional sheets are uniquely well-suited in this roadmap for constructing dense, bulk-sized samples with scalable material performance or interesting emergent properties.

Strong and Conductive Dry Carbon Nanotube Films by Microcombing

In order to maximize the carbon nanotube (CNT) buckypaper properties, it is critical to improve their alignment and reduce their waviness. In this paper, a novel approach, microcombing, is reported to fabricate aligned CNT films with a uniform structure. High level of nanotube alignment and straightness was achieved using sharp surgical blades with microsized features at the blade edges to comb single layer of CNT sheet. These microcombs also reduced structural defects within the film and enhanced the nanotube packing density. Following the microcombing approach, the as-produced CNT films demonstrated a tensile strength of up to 3.2 GPa, Young's modulus of up to 172 GPa, and electrical conductivity of up to 1.8 × 10(5) S m(-1) , which are much superior to previously reported CNT films or buckypapers. More importantly, this novel technique requires less rigorous process control and can construct CNT films with reproducible properties.

Effect of side-chain halogenation on the interactions of conjugated polymers with SWNTs

Halogenation of polyfluorene side-chain ends with bromine or iodine causes significant differences in the nanotube species that are dispersed in solvent, indicating that subtle changes in polymer structure can affect polymer-nanotube interactions.