Self-Assembled Construction of Robust and Super Elastic Graphene Aerogel for High-Efficient Formaldehyde Removal and Multifunctional Application

Multi-scale microstructural construction in ultralight graphene aerogels enables super elasticity and unprecedented durability for impact protection materials

Ultralight graphene aerogels have gained extensive recognition in the impact protection field. However, attaining both elasticity and durability at low material density is challenging due to their intrinsic conflicts. Inspired by the mantis ootheca, we present a simultaneous improvement in the elasticity, durability, and density restrictions of ultralight graphene aerogels via constructing a multiscale honeycomb microstructure (MHM) within the graphene skeleton. This approach enables resulting graphene aerogel to achieve a strength per unit volume of 284.6 cm3 mg-1, the ability to recover its shape within 10 ms after an impact at 3.569 m/s, and maintain 97.2 % of its sample height after 20,000 cycles at 90 % strain. The operand analyses and calculation results reveal that the MHM structure facilitates this aerogel's dual-stage stress transfer pathway. Initially, the macroscale honeycomb structure (millimeter-scale) of the graphene aerogels bear and transmit stress to the surrounding regions, followed by the microscale honeycomb structure (micron-scale) deformation to convert stress kinetic energy into elastic potential energy. This two-stage stress transition mechanism of the MHM structure can effectively mitigate excessive local stress and suppress strain localization, thus providing remarkable elasticity and durability. Ultimately, the obtained graphene aerogel demonstrates promising applications as a fall height detection device and impact protective material.

Emulsion-Based Multiscale Structural Design Realizes Lightweight and Superelastic Graphene Aerogels for Electromagnetic Interference Shielding

Ultralight graphene aerogels with high electrical conductivity and superelasticity are demanded yet difficult to produce. A versatile emulsion-based approach is demonstrate to optimize multiscale structure of lightweight, elastic, and conductive graphene aerogels. By constructing Pickering emulsion using graphene oxide (GO), poly (amic acid) (PAA), and octadeyl amine (ODA), micron-level close-pore structure is realized while thermal shrinkage mismatch between GO and PAA creates numerous nanowrinkles during thermal annealing. GO nanosheets are bridged by PAA-derived carbon, enhancing the structural integrity at molecular level. These multiscale structural features facilitate rapid electron transport and efficient load transfer, conferring graphene aerogels with intriguing mechanical and electromagnetic interference (EMI) shielding properties. The emulsion-based graphene aerogel with an ultralow density of ≈3.0 mg cm-3 integrates outstanding electrical conductivity, air-caliber thermal insulation, high EMI shielding effectiveness of 75.0 dB, and 90% strain compressibility with superb fatigue resistance. Intriguingly, thanks to the gel-like rheological behavior of the emulsion, ultralight graphene scaffolds with programmable geometries are obtained by 3D printing. This work provides a general approach for the preparation of ultralight and superelastic graphene aerogels with excellent EMI shielding properties, showing broad application prospects in various fields.

Electrothermal Transformations within Graphene-Based Aerogels through High-Temperature Flash Joule Heating

Flash Joule heating of highly porous graphene oxide (GO) aerogel monoliths to ultrahigh temperatures is exploited as a low carbon footprint technology to engineer functional aerogel materials. Aerogel Joule heating to up to 3000 K is demonstrated for the first time, with fast heating kinetics (∼300 K·min-1), enabling rapid and energy-efficient flash heating treatments. The wide applicability of ultrahigh-temperature flash Joule heating is exploited in a range of material fabrication challenges. Ultrahigh-temperature Joule heating is used for rapid graphitic annealing of hydrothermal GO aerogels at fast time scales (30-300 s) and substantially reduced energy costs. Flash aerogel heating to ultrahigh temperatures is exploited for the in situ synthesis of ultrafine nanoparticles (Pt, Cu, and MoO2) embedded within the hybrid aerogel structure. The shockwave heating approach enables high through-volume uniformity of the formed nanoparticles, while nanoparticle size can be readily tuned through controlling Joule-heating durations between 1 and 10 s. As such, the ultrahigh-temperature Joule-heating approach introduced here has important implications for a wide variety of applications for graphene-based aerogels, including 3D thermoelectric materials, extreme temperature sensors, and aerogel catalysts in flow (electro)chemistry.

Morphology and Dynamics in Hydrated Graphene Oxide/Branched Poly(ethyleneimine) Nanocomposites: An In Silico Investigation

Graphene oxide (GO)-branched poly(ethyleneimine) (BPEI) hydrated mixtures were studied by means of fully atomistic molecular dynamics simulations to assess the effects of the size of polymers and the composition on the morphology of the complexes, the energetics of the systems and the dynamics of water and ions within composites. The presence of cationic polymers of both generations hindered the formation of stacked GO conformations, leading to a disordered porous structure. The smaller polymer was found to be more efficient at separating the GO flakes due to its more efficient packing. The variation in the relative content of the polymeric and the GO moieties provided indications for the existence of an optimal composition in which interaction between the two components was more favorable, implying more stable structures. The large number of hydrogen-bonding donors afforded by the branched molecules resulted in a preferential association with water and hindered its access to the surface of the GO flakes, particularly in polymer-rich systems. The mapping of water translational dynamics revealed the existence of populations with distinctly different mobilities, depending upon the state of their association. The average rate of water transport was found to depend sensitively on the mobility of the freely to move molecules, which was varied strongly with composition. The rate of ionic transport was found to be very limited below a threshold in terms of polymer content. Both, water diffusivity and ionic transport were enhanced in the systems with the larger branched polymers, particularly with a lower polymer content, due to the higher availability of free volume for the respective moieties. The detail afforded in the present work provides a new insight for the fabrication of BPEI/GO composites with a controlled microstructure, enhanced stability and adjustable water transport and ionic mobility.

A Review of Graphene-Based Materials/Polymer Composite Aerogels

The fabrication of composite materials is an effective way to improve the performance of a single material and expand its application range. In recent years, graphene-based materials/polymer composite aerogels have become a hot research field for preparing high-performance composites due to their special synergistic effects in mechanical and functional properties. In this paper, the preparation methods, structures, interactions, properties, and applications of graphene-based materials/polymer composite aerogels are discussed, and their development trend is projected. This paper aims to arouse extensive research interests in multidisciplinary fields and provide guidance for the rational design of advanced aerogel materials, which could then encourage efforts to use these new kinds of advanced materials in basic research and commercial applications.