Flexible Zinc-Air Battery with High Energy Efficiency and Freezing Tolerance Enabled by DMSO-Based Organohydrogel Electrolyte

All-in-One Polymer Gel Electrolyte towards High-Efficiency and Stable Fiber Zinc-Air Battery

Fiber zinc-air batteries are explored as promising power systems for wearable and portable electronic devices due to their intrinsic safety and the use of ambient oxygen as cathode material. However, challenges such as limited zinc anode reversibility and sluggish cathode reaction kinetics result in poor cycling stability and low energy efficiency. To address these challenges, we design a polydopamine-based all-in-one gel electrolyte (PAGE) that simultaneously regulates the reversibility of zinc anodes and the kinetics of air cathodes through polydopamine interfacial and redox chemistry, respectively. The intrinsic catechol and carboxylate groups in PAGE regulate the transport and solvation structure of Zn2+, facilitating dendrite-free zinc deposition with a lamellar stacking morphology. Additionally, the oxidation of redox-active catechol groups in PAGE replaces the sluggish oxygen evolution reaction on the air cathode and reduces the energy barrier for charging, enabling fiber zinc-air batteries to achieve a significantly improved energy efficiency of 95 % and a longer lifespan of 40 hours. Further integration into self-powered electronic textiles underscores its potential for next-generation wearable systems.

Hydrogels and Aerogels for Versatile Photo-/Electro-Chemical and Energy-Related Applications

The development of photo-/electro-chemical and flexible electronics has stimulated research in catalysis, informatics, biomedicine, energy conversion, and storage applications. Gels (e.g., aerogel, hydrogel) comprise a range of polymers with three-dimensional (3D) network structures, where hydrophilic polyacrylamide, polyvinyl alcohol, copolymers, and hydroxides are the most widely studied for hydrogels, whereas 3D graphene, carbon, organic, and inorganic networks are widely studied for aerogels. Encapsulation of functional species with hydrogel building blocks can modify the optoelectronic, physicochemical, and mechanical properties. In addition, aerogels are a set of nanoporous or microporous 3D networks that bridge the macro- and nano-world. Different architectures modulate properties and have been adopted as a backbone substrate, enriching active sites and surface areas for photo-/electro-chemical energy conversion and storage applications. Fabrication via sol-gel processes, module assembly, and template routes have responded to professionalized features and enhanced performance. This review presents the most studied hydrogel materials, the classification of aerogel materials, and their applications in flexible sensors, batteries, supercapacitors, catalysis, biomedical, thermal insulation, etc.

Flexible Supercapacitor with Wide Electrochemical Stable Window Based on Hydrogel Electrolyte

Hydrogel electrolyte can endow supercapacitors with excellent flexibility, which has developed rapidly in recent years. However, the water-rich structures of hydrogel electrolyte are easy to freeze at subfreezing and dry at high temperatures, which will affect its energy storage characteristics. The low energy density of micro supercapacitors also hinders their development. Herein, a strategy is proposed to reduce the free water activity in the hydrogel to improve the operating voltage and the energy density of the device, which is achieved through the synergistic effect of the hydrogel skeleton, N, N'-dimethylformamide (DMF), NaClO4 and water. High concentrations of DMF and NaClO4 are introduced into sodium alginate/polyacrylamide (SA/PAAM) hydrogel through solvent exchange to obtain SA/PAAM/DMF/NaClO4 hydrogel electrolyte, which exhibited a high ionic conductivity of 82.1 mS cm-1, a high breaking strength of 563.2 kPa, and a wide voltage stability window of 3.5 V. The supercapacitor devices are assembled by the process of direct adhesion of the hydrogel electrolyte and  laser induced graphene (LIG). The micro-supercapacitor exhibited an operating voltage of 2.0 V, with a specific capacitance of 2.41 mF cm-2 and a high energy density of 1.34 µWh cm-2, and it also exhibit a high cycle stability, good flexibility, and integration performance.

How Thick Aqueous Alkali Should be Better for Aluminum-Air Batteries at Sub-Zero Temperatures: A Critical Anti-Freezing Concentration

The application of portable aluminum-air batteries (AABs) in extreme environments is an inevitable demand for future development. Aqueous electrolyte freezing is a major challenge for low-temperature operations. Conventionally, enlightened by the organic system in metal ion batteries, blindly increasing the concentration is regarded as an efficient technique to reduce the freezing point (FP). However, the underlying contradiction between the adjusting mechanism of the FP and OH- transportation is ignored. Herein, the aqueous alkali solution of CsOH is researched as a prototype to disclose the intrinsic conductive behavior and related solvent structure evolution. Different from these inorganic electrolyte systems, the concept of a critical anti-freezing concentration (CFC) is proposed based on a specific temperature. The relationship between hydrogen bond reconstruction and de-solvation behavior is analyzed. A high conductivity is obtained at -30 °C, which is also a recorded value in an intrinsic aqueous AAB. The homogenous dissolution of the Al anode is also observed. As a general rule, the CFC concept is also applied in both the KOH and NaOH systems.

Synergistic effect of surfactant and 1,10-decanedithiol as corrosion inhibitor for zinc anode in alkaline electrolyte of zinc-air batteries

The self-discharge by corrosion of zinc-air batteries (ZABs) will result in the reduced coulombic efficiency and lower energy efficiency. The additives in electrolyte should not only inhibit the occurrence of self-corrosion during battery dormancy, but also achieve a stable cycle of adsorption-desorption during battery operation, improving the durability of discharge cycles. But the former requires strong binding between additives and zinc to form a dense protective film, while the latter requires easy desorption of additives and zinc without affecting discharge power, which is contradictory to balance. In this study, a dynamic combination of additives and zinc, as well as a design of multi-channel strategy for the corresponding protective layer, have been proposed to solve the issues of self-corrosion and discharge cycle stability. Specifically, the surfactant (octylphenol polyoxyethylene ether phosphate (OP-10P)) and 1,10-decanedithiol (DD) have been selected as the combined anti-corrosion additives in ZABs with concentrated alkaline solution. The synergistic inhibition mechanism and the stabilization mechanism in zinc-air full cells have been studied systematically. The results indicated that the combined inhibitors inhibited the self-corrosion of Zn efficiently in the dormancy, and the inhibition efficiency reached 99.9 % at the optimized proportion. OP-10P achieve the preferential adsorption on the zinc surface, and then the chelates of DD with Zn2+ deposit on the outer layer to form the protective film with fine hydrophobic performance. The stability of ZABs in discharge and charging cycles has been improved owing to the multilayer adsorption film on zinc surface, which retains ion transport channels with the homogeneously pores to weaken the dendrites and side reactions during galvanostatic cycles. A probable model on zinc surface was established to discuss the actual working mechanism.

Recent progress in critical electrode and electrolyte materials for flexible zinc-ion batteries

With the increasing popularity of flexible and wearable electronic devices, the demand for power supplies that can be easily bent or worn is also rapidly growing. However, traditional lithium ion batteries are difficult to adapt to complex wearable devices because of their unsatisfactory flexibility and thickness as well as safety issues. Zinc-ion batteries have several advantages, including low redox potential, high theoretical capacity, high safety, and abundant reserves. These features make flexible zinc-ion batteries (FZIBs) an ideal wearable energy storage device candidate. The electrochemical performance and mechanical deformability of FZIBs were pivotally determined based on the properties of their electrode and electrolyte. Herein, we summarize some recent advances from 2015 to 2023 in the design and preparation of various electrode and electrolyte materials for FZIBs with controllable morphology and structure, excellent mechanical property, and enhanced electrochemical performance. Moreover, efforts to explore the potential practical applications of FZIBs have also been considered. Finally, we present and discuss current challenges and opportunities for the development of high-performance FZIBs.

A Review of Rechargeable Zinc-Air Batteries: Recent Progress and Future Perspectives

Zinc-air batteries (ZABs) are gaining attention as an ideal option for various applications requiring high-capacity batteries, such as portable electronics, electric vehicles, and renewable energy storage. ZABs offer advantages such as low environmental impact, enhanced safety compared to Li-ion batteries, and cost-effectiveness due to the abundance of zinc. However, early research faced challenges due to parasitic reactions at the zinc anode and slow oxygen redox kinetics. Recent advancements in restructuring the anode, utilizing alternative electrolytes, and developing bifunctional oxygen catalysts have significantly improved ZABs. Scientists have achieved battery reversibility over thousands of cycles, introduced new electrolytes, and achieved energy efficiency records surpassing 70%. Despite these achievements, there are challenges related to lower power density, shorter lifespan, and air electrode corrosion leading to performance degradation. This review paper discusses different battery configurations, and reaction mechanisms for electrically and mechanically rechargeable ZABs, and proposes remedies to enhance overall battery performance. The paper also explores recent advancements, applications, and the future prospects of electrically/mechanically rechargeable ZABs.

Oxygen Reduction Kinetics of Fe-N-C Single Atom Catalysts Boosted by Pyridinic N Vacancy for Temperature-Adaptive Zn-Air Batteries

The design of temperature-adaptive Zn-air batteries (ZABs) with long life spans and high energy efficiencies is challenging owing to sluggish oxygen reduction reaction (ORR) kinetics and an unstable Zn/electrolyte interface. Herein, a quasi-solid-state ZAB is designed by combining atomically dispersed Fe-N-C catalysts containing pyridinic N vacancies (FeNC-VN) with a polarized organo-hydrogel electrolyte. First-principles calculation predicts that adjacent VN sites effectively enhance the covalency of Fe-Nx moieties and moderately weaken *OH binding energies, significantly boosting the ORR kinetics and stability. In situ Raman spectra reveal the dynamic evolution of *O2- and *OOH on the FeNC-VN cathode in the aqueous ZAB, proving that the 4e- associative mechanism is dominant. Moreover, the ethylene glycol-modulated organo-hydrogel electrolyte forms a zincophilic protective layer on the Zn anode surface and tailors the [Zn(H2O)6]2+ solvation sheath, effectively guiding epitaxial deposition of Zn2+ on the Zn (002) plane and suppressing side reactions. The assembled quasi-solid-state ZAB demonstrates a long life span of over 1076 h at 2 mA cm-2 at -20 °C, outperforming most reported ZABs.

Synergistic strengthening of PVA ionic conductive hydrogels using aramid nanofibers and tannic acid for mechanically robust, antifreezing, water-retaining and antibacterial flexible sensors

Ion-conductive hydrogels with multi-functionality have gained significant attraction as flexible sensors in various fields such as wearable health monitoring and human motion detection, owing to their high ion conductivity, excellent flexibility and stretchability, and easy availability. In this work, multifunctional ion-conductive hydrogel with excellent mechanical properties, antifreezing properties, water retention and antibacterial performance was fabricated by the freeze-thaw crosslinking between polyvinyl alcohol (PVA) and aramid nanofibers (ANF), and the subsequent solution immersion crosslinking in a mixture of tannic acid (TA) and CaCl2 solution (DMSO/H2O as co-solvent). The rational engineering of a multi-spatial distributed hydrogen bond and Ca2+ coordination bond networks within the hydrogel led to a significant improvement in mechanical properties. Furthermore, through the introduction of TA and binary solvents (DMSO/H2O), the hydrogel had witnessed a substantial enhancement in its antimicrobial properties and water retention capacity. The resultant PAT5/CaCl2-5% (DMSO/H2O) hydrogel exhibited outstanding elongation at break (754.73%), tensile strength (6.25 MPa), electrical conductivity (3.09 S/m), which can be employed in flexible sensors to monitor real-time functional motion for human under diverse conditions. As such, this innovation opens up a novel pathway for envisioning flexible sensor devices, particularly in the realm of human activity monitoring.

Electrolyte Modulation Strategies for Low-Temperature Zn Batteries

Aqueous rechargeable Zn metal batteries (ARZBs) are extensively studied recently because of their low-cost, high-safety, long lifespan, and other unique merits. However, the terrible ion conductivity and insufficient interfacial redox dynamics at low temperatures restrict their extended applications under harsh environments such as polar inspections, deep sea exploration, and daily use in cold regions. Electrolyte modulation is considered to be an effective way to achieve low-temperature operation for ARZBs. In this review, first, the fundamentals of the liquid-solid transition of water at low temperatures are revealed, and an in-depth understanding of the critical factors for inferior performance at low temperatures is given. Furthermore, the electrolyte modulation strategies are categorized into anion/concentration regulation, organic co-solvent/additive introduction, anti-freezing hydrogels construction, and eutectic mixture design strategies, and emphasize the recent progress of these strategies in low-temperature Zn batteries. Finally, promising design principles for better electrolytes are recommended and future research directions about high-performance ARZBs at low temperatures are provided.

Rechargeable Zinc-Air Batteries: Advances, Challenges, and Prospects

Rechargeable zinc-air batteries (Re-ZABs) are one of the most promising next-generation batteries that can hold more energy while being cost-effective and safer than existing devices. Nevertheless, zinc dendrites, non-portability, and limited charge-discharge cycles have long been obstacles to the commercialization of Re-ZABs. Over the past 30 years, milestone breakthroughs have been made in technical indicators (safety, high energy density, and long battery life), battery components (air cathode, zinc anode, and gas diffusion layer), and battery configurations (flexibility and portability), however, a comprehensive review on advanced design strategies for Re-ZABs system from multiple angles is still lacking. This review underscores the progress and strategies proposed so far to pursuit the high-efficiency Re-ZABs system, including the aspects of rechargeability (from primary to rechargeable), air cathode (from unifunctional to bifunctional), zinc anode (from dendritic to stable), electrolytes (from aqueous to non-aqueous), battery configurations (from non-portable to portable), and industrialization progress (from laboratorial to practical). Critical appraisals of the advanced modification approaches (such as surface/interface modulation, nanoconfinement catalysis, defect electrochemistry, synergistic electrocatalysis, etc.) are highlighted for cost-effective flexible Re-ZABs with good sustainability and high energy density. Finally, insights are further rendered properly for the future research directions of advanced zinc-air batteries.

Failure Mechanism, Electrolyte Design, and Electrolyte/Electrode Interface Regulation for Low-Temperature Zinc-Based Batteries

With more renewable energy developed to satisfy the human need in the energy crisis, electricity storage is critical in power utilization and storage. Due to its high safety, high nature reserve, and high energy density, the zinc-based battery is drawing increasing attention. Together with the expansion of human activities, the low-temperature battery is developed to satisfy the power demand in extreme environments, and as a critical component, electrolytes shall have a low freezing point and satisfying electrochemical properties in cold conditions. In this review, the development of low-temperature electrolytes for zinc-based batteries will be comprehensively introduced. First, the failure mechanism of zinc-based battery at low temperature will be illustrated. Second, five main types of low-temperature electrolytes will be introduced in detail. Finally, the regulation of electrolyte/electrode surface at low temperature will be discussed. This review aims to provide a guideline for low-temperature electrolyte design from the perspective of molecular behavior regulation.

Recent progress in structural modification of polymer gel electrolytes for use in solid-state zinc-ion batteries

Zinc-ion batteries are one of the promising energy storage devices, which have the advantages of environmental friendliness, high safety and low price and are expected to be used in large-scale battery application fields. However, four prominent water-induced adverse reactions, including zinc dendrite formation, zinc corrosion, passivation and the hydrogen evolution reaction in aqueous systems, seriously shorten the cycling life of zinc-ion batteries and greatly hinder their development. Based on this, polymer gel electrolytes have been developed to alleviate these issues due to their unique network structure, which can reduce water activity and suppress water-induced side reactions. Based on the challenges of polymer gel electrolytes, this review systematically summarizes the latest research progress in the use of additives in them and explores new perspectives in response to the existing problems with polymer electrolytes. In order to expand the performance of polymer gel electrolytes in zinc-ion batteries, a range of different types of additives are added via physical/chemical crosslinking, such as organic or inorganic substances, natural plants, etc. In addition, different types of additives and polymerization crosslinking from different angles essentially improve the ionic conductivity of the gel electrolyte, inhibit the growth of zinc dendrites, and reduce hydrogen evolution and oxygen-absorbed corrosion. After these modifications of polymer gel electrolytes, a more stable and superior electrochemical performance of zinc-ion batteries can be obtained, which provides some strategies for solid-state zinc-ion batteries.

Sustainable zinc-air battery chemistry: advances, challenges and prospects

Sustainable zinc-air batteries (ZABs) are considered promising energy storage devices owing to their inherent safety, high energy density, wide operating temperature window, environmental friendliness, etc., showing great prospect for future large-scale applications. Thus, tremendous efforts have been devoted to addressing the critical challenges associated with sustainable ZABs, aiming to significantly improve their energy efficiency and prolong their operation lifespan. The growing interest in sustainable ZABs requires in-depth research on oxygen electrocatalysts, electrolytes, and Zn anodes, which have not been systematically reviewed to date. In this review, the fundamentals of ZABs, oxygen electrocatalysts for air cathodes, physicochemical properties of ZAB electrolytes, and issues and strategies for the stabilization of Zn anodes are systematically summarized from the perspective of fundamental characteristics and design principles. Meanwhile, significant advances in the in situ/operando characterization of ZABs are highlighted to provide insights into the reaction mechanism and dynamic evolution of the electrolyte|electrode interface. Finally, several critical thoughts and perspectives are provided regarding the challenges and opportunities for sustainable ZABs. Therefore, this review provides a thorough understanding of the advanced sustainable ZAB chemistry, hoping that this timely and comprehensive review can shed light on the upcoming research horizons of this prosperous area.

Preparation of lignin-based hydrogels, their properties and applications

Polymers obtained from biomass are a concerning alternative to petro-based polymers because of their low cost of manufacturing, biocompatibility, ecofriendly and biodegradability. Lignin as the second richest and the only polyaromatics bio-polymer in plant which has been most studied for the numerous applications in different fields. But, in the past decade, the exploitation of lignin for the preparation of new smart materials with improved properties has been broadly sought, because lignin valorization plays one of the primary challenging issues of the pulp and paper industry and lignocellulosic biorefinery. Although, well suited chemical structure of lignin comprises of many functional hydrophilic and active groups, such as phenolic hydroxyls, carboxyls and methoxyls, which provides a great potential to be applied in the preparation of biodegradable hydrogels. In this review, lignin hydrogel is covered with preparation strategies, properties and applications. This review reports some important properties, such as mechanical, adhesive, self-healing, conductive, antibacterial and antifreezing properties were then discussed. Furthermore, herein also reviewed the current applications of lignin hydrogel, including dye adsorption, smart materials for stimuli sensitive, wearable electronics for biomedical applications and flexible supercapacitors. Overall, this review covers recent progresses regarding lignin-based hydrogel and constitutes a timely review of this promising material.

Mechanically Strong, Freeze-Resistant, and Ionically Conductive Organohydrogels for Flexible Strain Sensors and Batteries

Conductive hydrogels as promising material candidates for soft electronics have been rapidly developed in recent years. However, the low ionic conductivity, limited mechanical properties, and insufficient freeze-resistance greatly limit their applications for flexible and wearable electronics. Herein, aramid nanofiber (ANF)-reinforced poly(vinyl alcohol) (PVA) organohydrogels containing dimethyl sulfoxide (DMSO)/H2 O mixed solvents with outstanding freeze-resistance are fabricated through solution casting and 3D printing methods. The organohydrogels show both high tensile strength and toughness due to the synergistic effect of ANFs and DMSO in the system, which promotes PVA crystallization and intermolecular hydrogen bonding interactions between PVA molecules as well as ANFs and PVA, confirmed by a suite of characterization and molecular dynamics simulations. The organohydrogels also exhibit ultrahigh ionic conductivity, ranging from 1.1 to 34.3 S m-1 at -50 to 60 °C. Building on these excellent material properties, the organohydrogel-based strain sensors and solid-state zinc-air batteries (ZABs) are fabricated, which have a broad working temperature range. Particularly, the ZABs not only exhibit high specific capacity (262 mAh g-1 ) with ultra-long cycling life (355 cycles, 118 h) even at -30 °C, but also can work properly under various deformation states, manifesting their great potential applications in soft robotics and wearable electronics.

Flexible Zinc-Air Batteries with Ampere-Hour Capacities and Wide-Temperature Adaptabilities

Flexible Zn-air batteries (FZABs) have significant potentials as efficient energy storage devices for wearable electronics because of their safeties and high energy-to-cost ratios. However, their application is limited by their short cycle lives, low discharge capacities per cycle, and high charge/discharge polarizations. Accordingly, herein, a poly(sodium acrylate)-polyvinyl alcohol (PANa-PVA)-ionic liquid (IL) hydrogel (PANa-PVA-IL) is prepared using a hygroscopic IL, 1-ethyl-3-methylimidazolium chloride, as an additive for twin-chain PANa-PVA. PANa-PVA-IL exhibits a high conductivity of 306.9 mS cm^-1 and a water uptake of 2515 wt% at room temperature. Moreover, a low-cost bifunctional catalyst, namely, Co₉ S₈ nanoparticles anchored on N- and S-co-doped activated carbon black pearls 2000 (Co₉ S₈ -NSABP), is synthesized, which demonstrates a low O₂ reversibility potential gap of 0.629 V. FZABs based on PANa-PVA-IL and Co₉ S₈ -NSABP demonstrate high discharge capacities of 1.67 mAh cm^-2 per cycle and long cycle lives of 330 h. Large-scale flexible rechargeable Zn-air pouch cells exhibit total capacities of 1.03 Ah and energy densities of 246 Wh kg_cell ^-1 . This study provides new information about hydrogels with high ionic conductivities and water uptakes and should facilitate the application of FZABs in wearable electronics.

Regulation of Released Alkali from Gel Polymer Electrolyte in Quasi-Solid State Zn-Air Battery

Gel polymer electrolyte (GPE) in quasi-solid state Zn-air battery (QSZAB) will release alkali during cycling, resulting in gradual dehydration of GPE, corrosion of Zn electrode, Zn dendrites growth, and therefore inferior performance. Here, hollow Sn microspheres are prepared on Zn substrate by the technique of colloidal self-assembly. The inner surfaces of hollow Sn microspheres are modified by 2-hydroxypropyl-β-cyclodextrin (hollow Sn-inner HPβCD) to regulate the released alkali at GPE|anode interface. The hollow Sn-inner HPβCD can lessen the leakage of released alkali, make stored alkali diffuse back to GPE during the charging process, and mitigate the loss of soluble Zn(OH)₄ ^2- to suppress Zn dendrites growth. Resultantly, GPE in QSZAB with hollow Sn-inner HPβCD exhibits a high retention capacity for alkaline solution. The cell also exhibits a long cyclic lifespan of 127 h due to the effective regulation of released alkali, which outperforms QSZAB without hollow Sn-inner HPβCD by 7.94 times. This work rivets the regulation of released alkali at GPE|anode interface, providing new insight to improve QSZABs' performance.

Design of co-continuous structure of cellulose/PAA-based alkaline solid polyelectrolyte for flexible zinc-air battery

In order to prepare high ionic conductivity and robust mechanical properties of alkaline solid polyelectrolyte (ASPE) for applications in flexible wearable devices, a co-continuous structure membrane was designed using in-situ polymerization to introduce cross-linked polyacrylic acid (N-PAA) into the cellulose network constructed by regenerated degreasing cotton (RDC). The resultant ASPE membrane showed high ionic conductivity (430 mS·cm^-1 at 25 °C), strong mechanical properties, and excellent alkaline stabilities, proving the viability of cellulose for use in energy storage systems. Surprisingly, the sandwich-shaped zinc-air battery assembled using RDC/N-PAA/KOH membranes as electrolytes exhibits superior values of cycling stability, discharge time, specific capacity (731.5 mAh·g^-1), peak power density (40.25 mW·cm^-2), and mechanical flexibility. Even under bending conditions, the zinc-air batteries still possess stable energy supply performance, suggesting this novel solid polyelectrolyte has promising application for wearable technology.

From room temperature to harsh temperature applications: Fundamentals and perspectives on electrolytes in zinc metal batteries

As one of the most competitive candidates for the next-generation energy storage systems, the emerging rechargeable zinc metal battery (ZMB) is inevitably influenced by beyond-room-temperature conditions, resulting in inferior performances. Although much attention has been paid to evaluating the performance of ZMBs under extreme temperatures in recent years, most academic electrolyte research has not provided adequate information about physical properties or practical testing protocols of their electrolytes, making it difficult to assess their true performance. The growing interest in ZMBs is calling for in-depth research on electrolyte behavior under harsh practical conditions, which has not been systematically reviewed yet. Hence, in this review, we first showcase the fundamentals behind the failure of ZMBs in terms of temperature influence and then present a comprehensive understanding of the current electrolyte strategies to improve battery performance at harsh temperatures. Last, we offer perspectives on the advance of ZMB electrolytes toward industrial application.