Architectural adaptations of microbial fuel cells

Biohydrogen upgradation and wastewater treatment in 3-chambered bioelectrochemical system assisted with H2/O2-based redox reactions

The current need for the upgradation of biohydrogen generation and contaminant removal in two-chambered microbial electrolysis cells (MECs) compels the design of alternatives i.e. bioelectrochemical systems (BESs) to conventional reactors. In this study, a novel three-chambered design of MEC (BES-1) was developed with a common anodic chamber and a two-cathodic chambers at both ends of the anodic chamber, separated by a membrane (MEC-MEC). To facilitate electricity recovery, a microbial fuel cell (MFC) was integrated with an MEC in BES-2. Cathodic hydrogen recovery of 8.89 and 4.81 mL/L.day, and organic matter removal of 82% and 76% were obtained in BES-1 and BES-2, respectively, demonstrating their capabilities for bioremediation. Electrochemical analyses also revealed that cathodic reduction reactions improved with the effective utilization of protons during integration. Our design regulates H2/O2-associated electrochemical reactions and is beneficial for maintaining pH equilibrium. From cost and energy perspectives, the integrated BES provides a platform for two different reactions simultaneously and is capable of boosting overall hydrogen recovery and organic matter removal. Moreover, the compactness and competitiveness of such an integrated BES increase its scope for real-world applications.

Sorting Out the Latest Advances in Separators and Pilot-Scale Microbial Electrochemical Systems for Wastewater Treatment: Concomitant Development, Practical Application, and Future Perspective

To date, dozens of pilot-scale microbial fuel cell (MFC) devices have been successfully developed worldwide for treating various types of wastewater. The availability and configurations of separators are determining factors for the economic feasibility, efficiency, sustainability, and operability of these devices. Thus, the concomitant advances between the separators and pilot-scale MFC configurations deserve further clarification. The analysis of separator configurations has shown that their evolution proceeds as follows: from ion-selective to ion-non-selective, from nonpermeable to permeable, and from abiotic to biotic. Meanwhile, their cost is decreasing and their availability is increasing. Notably, the novel MFCs configured with biotic separators are superior to those configured with abiotic separators in terms of wastewater treatment efficiency and capital cost. Herein, a highly comprehensive review of pilot-scale MFCs (>100 L) has been conducted, and we conclude that the intensive stack of the liquid cathode configuration is more advantageous when wastewater treatment is the highest priority. The use of permeable biotic separators ensures hydrodynamic continuity within the MFCs and simplifies reactor configuration and operation. In addition, a systemic comparison is conducted between pilot-scale MFC devices and conventional decentralized wastewater treatment processes. MFCs showed comparable cost, higher efficiency, long-term stability, and significant superiority in carbon emission reduction. The development of separators has greatly contributed to the availability and usability of MFCs, which will play an important role in various wastewater treatment scenarios in the future.

Paradigm shift in Nutrient-Energy-Water centered sustainable wastewater treatment system through synergy of bioelectrochemical system and anaerobic digestion

With advancements in research and the necessity of improving the performance of bioelectrochemical system (BES), coupling anaerobic digestion (AD) with BES is crucial for energy gain from wastewater and bioremediation. Hybridization of BES-AD concept opens new avenues for pollutant degradation, carbon capture and nutrient-resource recovery from wastewater. The strength of merging BES-AD lies in synergy, and this approach was employed to differentiate fads from strategies with the potential for full-scale implementation and making it an energy-positive system. The integration of BES and AD system increases the overall performance and complexity of combined system and the cost of operation. From a technical standpoint, the primary determinants of BES-AD feasibility for field applications are the scalability and economic viability. High potential market for such integrated system attract industrial partners for more industrial trials and investment before commercialization. However, BES-AD with high energy efficacy and negative economics demands performance boost.

Bioremediation of hydrocarbon by co-culturing of biosurfactant-producing bacteria in microbial fuel cell with Fe2O3-modified anode

The most common type of environmental contamination is petroleum hydrocarbons. Sustainable and environmentally friendly treatment strategies must be explored in light of the increasing challenges of toxic and critical wastewater contamination. This paper deals with the bacteria-producing biosurfactant and their employment in the bioremediation of hydrocarbon-containing waste through a microbial fuel cell (MFC) with Pseudomonas aeruginosa (exoelectrogen) as co-culture for simultaneous power generation. Staphylococcus aureus is isolated from hydrocarbon-contaminated soil and is effective in hydrocarbon degradation by utilizing hydrocarbon (engine oil) as the only carbon source. The biosurfactant was purified using silica-gel column chromatography and characterised through FTIR and GCMS, which showed its glycolipid nature. The isolated strains are later employed in the MFCs for the degradation of the hydrocarbon and power production simultaneously which has shown a power density of 6.4 W/m3 with a 93% engine oil degradation rate. A biogenic Fe2O3 nanoparticle (NP) was synthesized using Bambusa arundinacea shoot extract for anode modification. It increased the power output by 37% and gave the power density of 10.2 W/m3. Thus, simultaneous hydrocarbon bioremediation from oil-contamination and energy recovery can be achieved effectively in MFC with modified anode.

Insights on hexavalent chromium(VI) remediation strategies in abiotic and biotic dual chamber microbial fuel cells: electrochemical, physical, and metagenomics characterizations

Hexavalent chromium [Cr(VI)] is one of the most carcinogenic and mutagenic toxins, and is commonly released into the environemt from different industries, including leather tanning, pulp and paper manufacturing, and metal finishing. This study aimed to investigate the performance of dual chamber microbial fuel cells (DMFCs) equipped with a biocathode as alternative promising remediation approaches for the biological reduction of hexavalent chromium [Cr(VI)] with instantaneous power generation. A succession batch under preliminary diverse concentrations of Cr(VI) (from 5 to 60 mg L-1) was conducted to investigate the reduction mechanism of DMFCs. Compared to abiotic-cathode DMFC, biotic-cathode DMFC exhibited a much higher power density, Cr(VI) reduction, and coulombic efficiency over a wide range of Cr(VI) concentrations (i.e., 5-60 mg L-1). Furthermore, the X-ray photoelectron spectroscopy (XPS) revealed that the chemical functional groups on the surface of biotic cathode DMFC were mainly trivalent chromium (Cr(III)). Additionally, high throughput sequencing showed that the predominant anodic bacterial phyla were Firmicutes, Proteobacteria, and Deinococcota with the dominance of Clostridiumsensu strict 1, Enterobacter, Pseudomonas, Clostridiumsensu strict 11 and Lysinibacillus in the cathodic microbial community. Collectively, our results showed that the Cr(VI) removal occurred through two different mechanisms: biosorption and bioelectrochemical reduction. These findings confirmed that the DMFC could be used as a bioremediation approach for the removal of Cr(VI) commonly found in different industrial wastewater, such as tannery effluents. with simultaneous bioenergy production.

Scale-up of the bioelectrochemical system: Strategic perspectives and normalization of performance indices

Electrochemists and ecological engineers find environmental bioelectrochemistry appealing; however, there is a big gap between expectations and actual progress in bioelectrochemical system (BES). Implementing such technology opens new opportunities for novel electrochemical reactions for resource recovery and effective wastewater treatment. Loopholes of BES exist in its scaling-up applications, and numerous attempts toward practical applications (200, 1000, and 1500 L) are key successive indicators toward its commercialization. This review emphasized the critical rethinking of standardization of performance indices i.e. current generation (A/m²), net energy recovery (kWh/kg·COD), product/resource yield (mM), and economic feasibility ($/kWh) to make fair comparison with the existing treatment system. Therefore, directional perspectives, including modularity, energy-cost balance, energy and resource recovery, have been proposed for the sustainable market of BES. The current state of the art and up-gradation in resource recovery and contaminant removal warrants a systematic rethinking of functional worth and niches of BES for practical applications.

Contribution of configurations, electrode and membrane materials, electron transfer mechanisms, and cost of components on the current and future development of microbial fuel cells

Microbial fuel cells (MFCs) are a technology that can be applied to both the wastewater treatment and bioenergy generation. This work discusses the contribution of improvements regarding the configurations, electrode materials, membrane materials, electron transfer mechanisms, and materials cost on the current and future development of MFCs. Analysis of the most recent scientific publications on the field denotes that dual-chamber MFCs configuration offers the greatest potential due to the excellent ability to be adapted to different operating environments. Carbon-based materials show the best performance, biocompatibility of carbon-brush anode favors the formation of the biofilm in a mixed consortium and in wastewater as a substrate resembles the conditions of real scenarios. Carbon-cloth cathode modified with nanotechnology favors the conductive properties of the electrode. Ceramic clay membranes emerge as an interesting low-cost membrane with a proton conductivity of 0.0817 S cm^-1, close to that obtained with the Nafion membrane. The use of nanotechnology in the electrodes also enhances electron transfer in MFCs. It increases the active sites at the anode and improves the interface with microorganisms. At the cathode, it favors its catalytic properties and the oxygen reduction reaction. These features together favor MFCs performance through energy production and substrate degradation with values above 2.0 W m^-2 and 90% respectively. All the recent advances in MFCs are gradually contributing to enable technological alternatives that, in addition to wastewater treatment, generate energy in a sustainable manner. It is important to continue the research efforts worldwide to make MFCs an available and affordable technology for industry and society.

Improvement of zero waste sustainable recovery using microbial energy generation systems: A comprehensive review

Microbial energy generation systems, i.e., bioelectrochemical systems (BESs) are promising sustainable technologies that have been used in different fields of application such as biofuel production, biosensor, nutrient recovery, wastewater treatment, and heavy metals removal. However, BESs face great challenges such as large-scale application in real time, low power performance, and suitable materials for their configuration. This review paper aimed to discuss the use of BES systems such as conventional microbial fuel cells (MFCs), as well as plant microbial fuel cell (P-MFC), sediment microbial fuel cell (S-MFC), constructed wetland microbial fuel cell (CW-MFC), osmotic microbial fuel cell (OsMFC), photo-bioelectrochemical fuel cell (PBFC), and MFC-Fenton systems in the zero waste sustainable recovery process. Firstly, the configuration and electrode materials used in BESs as the main sources to improve the performance of these technologies are discussed. Additionally, zero waste recovery process from solid and wastewater feedstock, i.e., energy recovery: electricity generation (from 12 to 26,680 mW m^-2) and fuel generation, i.e., H₂ (170 ± 2.7 L^-1 L^-1 d^-1) and CH₄ (107.6 ± 3.2 mL^-1 g^-1), nutrient recovery of 100% (PO₄³-P), and 13-99% (NH₄⁺-N), heavy metal removal/recovery: water recovery, nitrate (100%), sulfate (53-99%), and sulfide recovery/removal (99%), antibiotic, dye removal, and other product recovery are critically analyzed in this review paper. Finally, the perspective and challenges, and future outlook are highlighted. There is no doubt that BES technologies are an economical option for the simultaneous zero waste elimination and energy recovery. However, more research is required to carry out the large-scale application of BES, as well as their commercialization.

Fundamental understanding of microbial fuel cell technology: Recent development and challenges

The research on microbial fuel cells (MFCs) is rising tremendously but its commercialization is restricted by several microbiological, material, and economic constraints. Hence, a systematic assessment of the research articles published previously focusing on potential upcoming directions in this field is necessary. A detailed multi-perspective analysis of various techniques for enhancing the efficiency of MFC in terms of electric power production is presented in this paper. A brief discussion on the central aspects of different issues are preceded by an extensive analysis of the strategies that can be introduced to optimize power generation and reduce energy losses. Various applications of MFCs in a broad spectrum ranging from biomedical to underwater monitoring rather than electricity production and wastewater treatment are also presented followed by relevant possible case studies. Mathematical modeling is used to understand the concepts that cannot be understood experimentally. These methods relate electrode geometries to microbiological reactions occurring inside the MFC chamber, which explains the system's behavior and can be improved. Finally, directions for future research in the field of MFCs have been suggested. This article can be beneficial for engineers and researchers concerned about the challenges faced in the application of MFC.

Scalability of microbial electrochemical technologies: Applications and challenges

During wastewater treatment, microbial electrochemical technologies (METs) are a promising means for in situ energy harvesting and resource recovery. The primary constraint for such systems is scaling them up from the laboratory to practical applications. Currently, most research (∼90%) has been limited to benchtop models because of bioelectrochemical, economic, and engineering design limitations. Field trials, i.e., 1.5 m³ bioelectric toilet, 1000 L microbial electrolysis cell and industrial applications of METs have been conducted, and their results serve as positive indicators of their readiness for practical applications. Multiple startup companies have invested in the pilot-scale demonstrations of METs for industrial effluent treatment. Recently, advances in membrane/electrode modification, understanding of microbe-electrode interaction, and feasibility of electrochemical redox reactions have provided new directions for realizing the practical application. This study reviews the scaling-up challenges, success stories for onsite use, and readiness level of METs for commercialization that is inexpensive and sustainable.

Optimum dose of Chaetoceros for controlling methanogenesis to improve power production of microbial fuel cell

The marine algae Chaetoceros contains hexadecatrienoic acid, which suppresses methanogen development and improves the coulombic efficiency (CE) of microbial fuel cells (MFC). To inhibit the methanogens, optimum concentration of marine algae should be added to the anaerobic sludge to enhance the performance of MFC. A varying concentration of Chaetoceros ranging from 1 to 20 mg/mL was carried out for pretreatment of an anaerobic-mix consortium to suppress methanogens. MFC inoculated with pretreated anaerobic sludge with 10 mg/mL Chaetoceros showed a maximum power density of 21.62 W/m³ and a maximum CE of 37.25%, which was considerably higher than the treatment with other concentrations. At 10 mg/mL concentration, Tafel analysis of the anode in the MFC showed a higher exchange current density of 66.35 mA/m² and a lower charge transfer resistance of 0.97 Ω.m², revealing higher bio-electrochemical activity. The performance of MFC improved when the concentration of Chaetoceros was increased up to 10 mg/mL, but then began to decline as the concentration increased further. Thus, the optimum dose of Chaetoceros to be added in the mix-anaerobic consortium to optimize the power performance of MFC was determined, which can be carried out in scaled-up MFCs.

Role and Important Properties of a Membrane with Its Recent Advancement in a Microbial Fuel Cell

Microbial fuel cells (MFC) are an emerging technology for wastewater treatment that utilizes the metabolism of microorganisms to generate electricity from the organic matter present in water directly. The principle of MFC is the same as hydrogen fuel cell and has three main components (i.e., anode, cathode, and proton exchange membrane). The membrane separates the anode and cathode chambers and keeps the anaerobic and aerobic conditions in the two chambers, respectively. This review paper describes the state-of-the-art membrane materials particularly suited for MFC and discusses the recent development to obtain robust, sustainable, and cost-effective membranes. Nafion 117, Flemion, and Hyflon are the typical commercially available membranes used in MFC. Use of non-fluorinated polymeric membrane materials such as sulfonated silicon dioxide (S-SiO2) in sulfonated polystyrene ethylene butylene polystyrene (SSEBS), sulfonated polyether ether ketone (SPEEK) and graphene oxide sulfonated polyether ether ketone (GO/SPEEK) membranes showed promising output and proved to be an alternative material to Nafion 117. There are many challenges to selecting a suitable membrane for a scaled-up MFC system so that the technology become technically and economically viable.

Development of trickling bio-electrochemical reactor (TrickBER) for large scale energy efficient wastewater treatment

Bioelectrochemical systems such as microbial fuel cells are novel systems; those directly transform the chemical energy contained in organics of wastewater into electrical energy by the metabolic action of the microbial community. During the last two decades, bioelectrochemical systems astonishingly increased their wastewater treatment capabilities, sustainability, and power output. However, studies on scalable architectural designs of bioelectrochemical systems received less attention. Lower power yield and high cost are two major limitations for scaling up of bioelectrochemical systems. This study reports a low cost, scalable, air cathode bio-electrochemical reactor, constructed by adopting a trickling filtration approach (TrickBER) and operated in continuous mode. Various facets of construction, installation, and operation of TrickBER were investigated and optimized to achieve an efficient performance. TrickBER was found suitable in simultaneous electricity generation during continuous wastewater treatment and, in the future, could be used in small/cottage industries.

Protein Engineering of Electron Transfer Components from Electroactive Geobacter Bacteria

Electrogenic microorganisms possess unique redox biological features, being capable of transferring electrons to the cell exterior and converting highly toxic compounds into nonhazardous forms. These microorganisms have led to the development of Microbial Electrochemical Technologies (METs), which include applications in the fields of bioremediation and bioenergy production. The optimization of these technologies involves efforts from several different disciplines, ranging from microbiology to materials science. Geobacter bacteria have served as a model for understanding the mechanisms underlying the phenomenon of extracellular electron transfer, which is highly dependent on a multitude of multiheme cytochromes (MCs). MCs are, therefore, logical targets for rational protein engineering to improve the extracellular electron transfer rates of these bacteria. However, the presence of several heme groups complicates the detailed redox characterization of MCs. In this Review, the main characteristics of electroactive Geobacter bacteria, their potential to develop microbial electrochemical technologies and the main features of MCs are initially highlighted. This is followed by a detailed description of the current methodologies that assist the characterization of the functional redox networks in MCs. Finally, it is discussed how this information can be explored to design optimal Geobacter-mutated strains with improved capabilities in METs.

Blending of microbial inocula: An effective strategy for performance enhancement of clayware Biophotovoltaics microbial fuel cells

Performance of clayware Biophotovoltaics (BPVs) with three variants of inocula namely anoxygenic photosynthetic bacteria (APB) rich Effective microbes (EM), Up-flow anaerobic sludge blanket reactor (UASB) sludge, SUPER-MIX the blend of EM and UASB inoculum were evaluated on the basis of electrical output and pollutant removal. SUPER-MIX inocula with microbial community comprising of 28.42% APB and 71.58% of other microbes resulted in peak power density of 275 mW/m², 69.3 ± 1.74% Coulombic efficiency and 91 ± 3.96% organic matter removal. The higher performance of the SUPER-MIX than EM and UASB inocula was due to the syntrophic associations of the various APBs and other heterogenous microorganisms in perfect blend which improved biocatalytic electron transfer, electro-kinetic activities with higher redox current and bio-capacitance. The promising performance of clayware BPVs with SUPER-MIX inocula indicate the possibility of BPVs to move towards the scale-up process to minimize the investment towards pure culture by effective blending strategies of inocula.

Modeling and optimization strategies towards performance enhancement of microbial fuel cells

Considering the complexity associated with bioelectrochemical processes, the performance of a microbial fuel cell (MFC) is governed by input operating parameters. For scaled-up applications, a MFC system needs to be modeled from engineering perspectives in terms of optimum operating conditions to get higher performance and energy recovery. Several conceptual numerical models to advanced computational simulation approaches have been developed to represent simple-form of a complex MFC system. Application of mathematical and computation models are explored to establish the relationship between operating input-variables and power output. The present review discusses about the complexity of system, modeling strategies used and reality of such modeling for scaling-up applications of MFCs. Additionally, the selection of an appropriate mathematical model reduces the computational duration and provides better understanding of the system process. It also explores the possibility and progress towards commercialization of MFCs and thus the need of development of model-based optimization and process-control approaches.

Development and life cycle assessment of an auto circulating bio-electrochemical reactor for energy positive continuous wastewater treatment

Bioelectrochemical systems like microbial fuel cells (MFCs) are quaint systems known to metamorphose the chemical energy of organic matter into electrical energy using catalytic activity of microorganisms. A novel continuous Auto Circulating Bio-Electrochemical Reactor (AutoCirBER) was developed to fulfil the gap of 'simple, inexpensive and compact design' that can continuously treat larger amount of organic wastewater at shorter residence time and without consuming external energy for liquid mixing. AutoCirBER eliminated the need for external agitation for liquid-mixing and therefore, energy requirements. AutoCirBER was operated in continuous-mode and hydraulic retention time was optimized. The reactor underwent performance check-up viz. COD removal, net power output, columbic efficiency, sludge generation and an attributional life cycle assessment (LCA) was also conducted. AutoCirBER was sustainable to run in continuous-mode and showed more than 90.4% of COD removal, and 59.55 W.h net annual energy recovery. Experimental LCA of AutoCirBER also displays its environmental feasibility in longer run.

Optimisation of the internal structure of ceramic membranes for electricity production in urine-fed microbial fuel cells

The need to find a feasible alternative to commercial membranes for microbial fuel cells (MFCs) poses an important challenge for the practical implementation of this technology. This work aims to analyse the influence of the internal structure of low-cost terracotta clay-based membranes on the behaviour of MFCs. To this purpose, 9 different combinations of temperature and time were used to prepare 27 MFC separators. The results show that the temperature has a significant effect on both porosity and pore size distribution, whereas the ramp time do not show a significant influence on these parameters. It was observed that kilning temperatures higher than 1030 °C dramatically reduce the porosity of the samples, reaching a minimum value of 16.85%, whereas the pore size increases as the temperature also increases. Among the membranes with similar porosities, those with a medium pore size distribution exhibited the lowest bulk resistance allowing MFCs to reach the highest power output (94.67 μW cm^-2). These results demonstrate the importance of not only the porosity but also the pore size distribution of the separator in terms of MFC performance and longevity, which for these experiments was for 90 days.

Characterization of a new composite membrane for point of need paper-based micro-scale microbial fuel cell analytical devices

Microbial fuel cells (MFCs) can evolve in a viable technology if environmentally sound materials are developed and became available at low cost for these devices. This is especially important not only for the designing of large wastewater treatment systems, but also for the fabrication of low-cost, single-use devices. In this work we synthesized membranes by a simple procedure involving easily-biodegradable and economic materials such as poly (vinyl alcohol) (PVA), chitosan (CS) and the composite PVA:CS. Membranes were chemical and physically characterized and compared to Nafion^®. Performance was studied using the membrane as separator in a typical H-Type MFCs showing that PVA:CS membrane outperform Nafion^® 4 times (power production) while being 75 times more economic. We found that performance in MFC depends over interactions among several membrane characteristics such as oxygen permeability and ion conductivity. Moreover, we design a paper-based micro-scale MFC, which was used as a toxicity assay using 16 μL samples containing formaldehyde as a model toxicant. The PVA:CS membrane presented here can offer low environmental impact and become a very interesting option for point of need single-use analytical devices, especially in low-income countries where burning is used as disposal method, and toxic fluoride fumes (from Nafion^®) can be released to the environment.

Suppressing methanogens and enriching electrogens in bioelectrochemical systems

Suppression of methanogens is considered as one of the main challenges in achieving the practical application of several types of bioelectrochemical system (BES). Feasibility of mixed culture as an inoculum in BES is mainly restricted by methanogenic population. Methanogens compete with electrogens (in bioanodes) or acetogens (in biocathodes) for substrate which results in diminishing Coulombic efficiency. Selection of particular inoculum pretreatment method affects the microbial diversity in anodic/cathodic microenvironments and hence the performance of BES. This review discusses various physical, chemical and biological pretreatment methods for suppressing the growth of methanogens. Selective microbial enrichment in anodic/cathodic biofilm can be promoted with bioaugmentation and/or applied external potential approach to harvest maximum Coulombs from the substrate. For field application of BES, physical pretreatment methods can be proposed with intermittent addition of chemical inhibitors and conversion of methane to electricity in order to make the process inexpensive along with recovering the maximum energy.