Influence of chemical structure of hard segments on physical properties of polyurethane elastomers: a review

Preparation of CNT/CNF/PDMS/TPU Nanofiber-Based Conductive Films Based on Centrifugal Spinning Method for Strain Sensors

Flexible conductive films are a key component of strain sensors, and their performance directly affects the overall quality of the sensor. However, existing flexible conductive films struggle to maintain high conductivity while simultaneously ensuring excellent flexibility, hydrophobicity, and corrosion resistance, thereby limiting their use in harsh environments. In this paper, a novel method is proposed to fabricate flexible conductive films via centrifugal spinning to generate thermoplastic polyurethane (TPU) nanofiber substrates by employing carbon nanotubes (CNTs) and carbon nanofibers (CNFs) as conductive fillers. These fillers are anchored to the nanofibers through ultrasonic dispersion and impregnation techniques and subsequently modified with polydimethylsiloxane (PDMS). This study focuses on the effect of different ratios of CNTs to CNFs on the film properties. Research demonstrated that at a 1:1 ratio of CNTs to CNFs, with TPU at a 20% concentration and PDMS solution at 2 wt%, the conductive films crafted from these blended fillers exhibited outstanding performance, characterized by electrical conductivity (31.4 S/m), elongation at break (217.5%), and tensile cycling stability (800 cycles at 20% strain). Furthermore, the nanofiber-based conductive films were tested by attaching them to various human body parts. The tests demonstrated that these films effectively respond to motion changes at the wrist, elbow joints, and chest cavity, underscoring their potential as core components in strain sensors.

Flexible and Biocompatible Antifouling Polyurethane Surfaces Incorporating Tethered Antimicrobial Peptides through Click Reactions

Efficient, simple antibacterial materials to combat implant-associated infections are much in demand. Herein, the development of polyurethanes, both cross-linked thermoset and flexible and versatile thermoplastic, suitable for "click on demand" attachment of antibacterial compounds enabled via incorporation of an alkyne-containing diol monomer in the polymer backbone, is described. By employing different polyolic polytetrahydrofurans, isocyanates, and chain extenders, a robust and flexible material comparable to commercial thermoplastic polyurethane is prepared. A series of short synthetic antimicrobial peptides are designed, synthesized, and covalently attached in a single coupling step to generate a homogenous coating. The lead material is shown to be biocompatible and does not display any toxicity against either mouse fibroblasts or reconstructed human epidermis according to ISO and OECD guidelines. The repelling performance of the peptide-coated materials is illustrated against colonization and biofilm formation by Staphylococcus aureus and Staphylococcus epidermidis on coated plastic films and finally, on coated commercial central venous catheters employing LIVE/DEAD staining, confocal laser scanning microscopy, and bacterial counts. This study presents the successful development of a versatile and scalable polyurethane with the potential for use in the medical field to reduce the impact of bacterial biofilms.

The Influence of the Flexibility of a Polymeric Adhesive Layer on the Mechanical Response of a Composite Reinforced Concrete Slab and a Reinforced Concrete Beam Girder

This study addresses the challenges of modeling flexible connections in composite structures employing a polymeric adhesive layer. These types of connections provide a more uniform stress distribution compared to conventional rigid connectors. However, they lack standardized design rules and still require much research to sufficiently comprehend their properties. The novelty of this research lies in proposing an analytical solution to address these issues. Its aim is to investigate the influence of the stiffness of the polymer adhesive on the girder's deflection and on the maximum stresses in both the adhesive and concrete. The analyzed composite structure consists of a reinforced concrete (RC) slab and an RC beam connected with a layer of flexible polyurethane (FPU) adhesive. Analytical and numerical approaches for the description of the mechanical response of a composite bridge girder are presented. Another objective is to validate the analytical design formulas using 3D nonlinear numerical analysis, both in the case of uncracked and cracked concrete. Seven types of FPUs are tested in the uniaxial tension test, each examined at five strain rates. The obtained data is used to predict the mechanical response of the considered girder using finite element analysis (FEA) as well as with a simplified one-dimensional composite beam theory. Fair agreement is found between the FEA results and theoretical predictions. A comparison of the results obtained for these two models is performed, and the similarities and discrepancies are highlighted and discussed.

Structure-Based Multilevel Descriptors for High-throughput Screening of Elastomers

To discover new materials, high-throughput screening (HTS) with machine learning (ML) requires universally available descriptors that can accurately predict the desired properties. For elastomers, experimental and simulation data in current descriptors may not be available for all candidates of interest, hindering elastomer discovery through HTS. To address this challenge, we introduce structure-based multilevel (SM) descriptors of elastomers derived solely from molecular structure that is universally available. Our SM descriptors are hierarchically organized to capture both local soft and hard segment structures as well as the global structures of elastomers. With the SM-Morgan Fingerprint (SM-MF) descriptor, one of our SM descriptors, a machine learning model accurately predicts elastomer toughness with a remarkable accuracy of 0.91. Furthermore, an HTS pipeline is established to swiftly screen elastomers with targeted toughness. We also demonstrate the generality and applicability of SM descriptors by using them to construct HTS pipelines for screening elastomers with a targeted critical strain or Young's modulus. The user-friendliness and low computational cost of SM descriptors make them a promising tool to significantly enhance HTS in the search for novel materials.

Cellulose acetate/polyurethane blend as support matrix with high optical transparency and improved mechanical properties for photocatalyst CeO2 nanoparticles immobilization

Advanced manufacturing technologies for efficient catalytic materials have triggered the rational design of catalysts as well as extensive investigation into preparative methodologies. Herein, we report the preparation of new versatile cellulose acetate/polyurethane (CA/PU) blends for efficient immobilization of CeO2 nanoparticles, the appropriate composition of polymer mixture being chosen after rigorous analysis (SEM, FTIR, optical, mechanical). The band gap energy for hybrid films ranged between 3.02 eV and 2.05 eV, the lowest value being measured for the film with Co-doped CeO2 NPs (B3 film). The best results in photodegradation of methylene blue under visible-light irradiation was attained after 50 min for B3 film (rate constant k = 45.34× 10-3 min-1), while the total mineralization of MB in the same conditions as evaluated by HPLC-ESI MS and TOC analyses was achieved after 90 min. Effect of co-ions (SO42-, Cl- or NO3-) on photocatalytic performance was studied, and scavenger tests were used to identify the active species involved in the photocatalytic mechanism. Also, the photocatalytic efficiency of B3 sample was tested for rhodamine B, metronidazole and 4-nitrophenol degradation. Evaluation of the stability and integrity of hybrid film after 5 catalysis cycles reveal that the photocatalytic potential is retained with no substantial structural changes.

Stress Relaxation Behaviour Modeling in Rigid Polyurethane (PU) Elastomeric Materials

Polyurethane (PU) has been used in a variety of industries during the past few years due to its exceptional qualities, including strong mechanical strength, good abrasion resistance, toughness, low-temperature flexibility, etc. More specifically, PU is easily "tailored" to satisfy particular requirements. There is a lot of potential for its use in broader applications due to this structure-property link. Ordinary polyurethane items cannot satisfy people's increased demands for comfort, quality, and novelty as living standards rise. The development of functional polyurethane has recently received tremendous commercial and academic attention as a result. In this study, the rheological behavior of a polyurethane elastomer of the PUR (rigid polyurethane) type was examined. The study's specific goal was to examine stress relaxation for various bands of specified strains. We also suggested the use of a modified Kelvin-Voigt model to describe the stress relaxation process from the perspective of the author. For the purpose of verification, materials with two different Shore hardness ratings-80 and 90 ShA, respectively-were chosen. The outcomes made it possible to positively validate the suggested description in a variety of deformations ranging from 50% to 100%.

The Influence of Long-Time Storage on the Structure and Properties of Multi-Block Thermoplastic Polyurethanes Based on Poly(butylene adipate) Diol and Polycaprolactone Diol

A series of semi-crystalline multi-block thermoplastic polyurethanes (TPU), containing poly(butylene adipate) (PBA), polycaprolactone (PCL) and their equimolar mixture (PBA/PCL) as a soft segment was synthesized. The changes in the physical-mechanical and thermal properties of the materials observed in the course of a 36-month storage at room temperature were related to the corresponding structural evolution. The latter was monitored using Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), wide-angle X-ray diffraction (WAXS) and mechanical tests (tensile strength test). The effects of the composition of the soft segment on the phase separation and crystallization of the soft segment were analyzed in detail. It was found that the melting temperature of the crystalline phase increases with storage time, which is associated with hindering of the phase separation of the hard and soft segments of the TPU samples as it was detected by FTIR.

Recent Progress of Non-Isocyanate Polyurethane Foam and Their Challenges

Polyurethane foams (PUFs) are a significant group of polymeric foam materials. Thanks to their outstanding mechanical, chemical, and physical properties, they are implemented successfully in a wide range of applications. Conventionally, PUFs are obtained in polyaddition reactions between polyols, diisoycyanate, and water to get a CO₂ foaming agent. The toxicity of isocyanate has attracted considerable attention from both scientists and industry professionals to explore cleaner synthesis routes for polyurethanes excluding the use of isocyanate. The polyaddition of cyclic carbonates (CCs) and polyfunctional amines in the presence of an external blowing agent or by self-blowing appears to be the most promising route to substitute the conventional PUFs process and to produce isocyanate-free polyurethane foams (NIPUFs). Especially for polyhydroxyurethane foams (PHUFs), the use of a blowing agent is essential to regenerate the gas responsible for the creation of the cells that are the basis of the foam. In this review, we report on the use of different blowing agents, such as Poly(methylhydrogensiloxane) (PHMS) and liquid fluorohydrocarbons for the preparation of NIPUFs. Furthermore, the preparation of NIPUFs using the self-blowing technique to produce gas without external blowing agents is assessed. Finally, various biologically derived NIPUFs are presented, including self-blown NIPUFs and NIPUFs with an external blowing agent.

Curing Kinetics of Methylene Diphenyl Diisocyanate-Based Polyurethane Elastomers

The curing kinetics of MDI-based polyurethane elastomers were studied by non-isothermal differential scanning calorimetry (DSC). The kinetic parameters of the reaction system were calculated by the Kissinger method. The changing activation energy was observed by the Flynn−Wall−Ozawa method and the Friedman method. The results of model free fitting showed that the curing reaction could be divided into two stages, showing a change in reaction order when α > 0.45 and a piecewise curing mechanism function of the MDI-based polyurethane elastomers reaction system was deduced by autocatalytic model. The extrapolation method was used to determine the optimum curing conditions for the system, which can accurately describe the curing process. In addition, the optimal curing conditions are when: the constant temperature curing temperature of the system is 81 °C, the curing time is 29 min, and the post-curing temperature is 203 °C.

Synthesis and Study of Physical and Mechanical Properties of Urethane-Containing Elastomers Based on Epoxyurethane Oligomers with Controlled Crystallinity

The influence of the molecular weight of oligoamine, oligoether, and the type of diisocyanate on the physical and mechanical properties of elastomers with urethane hydroxyl hard segments was studied. For this purpose, oligoetherdiamines with molecular weights ~1008 and ~1400 g mol⁻¹ were synthesized by a three-stage method. Epoxyurethane oligomers were synthesized according to a two-step route with an oligodiisocyanate as an intermediate product. A series of 12 elastomers with controlled crystallinity were synthesized from these elastomers and amines. The deformation and strength properties of the elastomers were studied.

Aliphatic Polyurethane Elastomers Quaternized with Silane-Functionalized TiO2 Nanoparticles with UV-Shielding Features

The design of high-performance nanocomposites with improved mechanical, thermal or optical properties compared to starting polymers has generated special interest due to their use in a wide range of targeted applications. In the present work, polymer nanocomposites composed of polyurethane elastomers based on polycaprolactone or polycaprolactone/poly(ethylene glycol) soft segments and titanium dioxide (TiO2) nanoparticles as an inorganic filler were prepared and characterized. Initially, the surface of TiO2 nanoparticles was modified with (3-iodopropyl) trimethoxysilane as a coupling agent, and thereafter, the tertiary amine groups from polyurethane hard segments were quaternized with the silane-modified TiO2 nanoparticles in order to ensure covalent binding of the nanoparticles on the polymeric chains. In the preparation of polymer nanocomposites, two quaternization degrees were taken into account (1/1 and 1/0.5 molar ratios), and the resulting nanocomposite coatings were characterized by various methods (Fourier transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy, contact angle, thermogravimetric analysis, dynamic mechanical thermal analysis). The mechanical parameters of the samples evaluated by tensile testing confirm the elastomeric character of the polyurethanes and of the corresponding composites, indicating the obtaining of highly flexible materials. The absorbance/transmittance measurements of PU/TiO2 thin films in the wavelength range of 200-700 nm show that these partially block UV-A radiation and all UV-B radiation from sunlight and could possibly be used as UV-protective elastomeric coatings.

Highly stretchable, high efficiency room temperature self-healing polyurethane adhesive based on hydrogen bonds – applicable to solid rocket propellants

The introduction of weak hydrogen bonds based on the isophorone structure enables the polymer to have high stretchability and self-healing ability at room temperature to heal propellant damage.

Influence of trisilanol isooctyl POSS content on the structure, morphology and rheological properties of thermoplastic polyurethane (TPU)

In this study, thermoplastic polyurethanes (TPUs) containing trisilanol isooctyl polyhedral oligomeric silsesquioxane (POSS), a reactive nanofiller, were synthesized and characterized rheologically and morphologically, and the effects of POSS content on the melt thermal stability of the TPUs are investigated. Samples containing 0, 0.23, 0.57, 1.14, and 2.23% (w/w) POSS were synthesized by reactive extrusion and characterized by Fourier transform infrared spectroscopy (FTIR), oscillatory and extensional rheometry, atomic force microscopy (AFM), and small- and wide-angle X-ray scattering (SAXS and WAXS, respectively). The rheological properties of molten TPU are time-dependent and the melt thermal stability of the TPU is maximal at 1.14% of POSS. The addition of 0.23 and 0.57% POSS promotes strain-hardening at low extensional strain rates (0.01 and 0.10 s−1), not affecting the extensional characteristics at higher strain rates. The addition of increasing amounts of POSS leads to the formation of POSS-rich clusters well dispersed in the TPU matrix. SAXS and WAXS results show that the POSS domains are amorphous and that POSS does not modify the crystalline structure of TPU. Therefore, this work indicates that synthesizing TPU in the presence of trisilanol isooctyl POSS can increase the melt thermal stability of the polymer, facilitating its processing.

Recent Advances in Functional Polyurethane and Its Application in Leather Manufacture: A Review

Over last few years, polyurethane (PU) has been applied in a number of areas because of its remarkable features, such as excellent mechanical strength, good abrasion resistance, toughness, low temperature flexibility, etc. More specifically, PU can be easily "tailor made" to meet specific demands. This structure-property relationship endows great potential for use in wider applications. With the improvement of living standards, ordinary polyurethane products cannot meet people's growing needs for comfort, quality, and novelty. This has recently drawn enormous commercial and academic attention to the development of functional polyurethane. Among the major applications, PU is one of the prominent retanning agents and coating materials in leather manufacturing. This review gives a summary of academic study in the field of functional PU as well as its recent application in leather manufacture.