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Sun J, Dong J, Gao L, Zhao YQ, Moon H, Scott SL. Catalytic Upcycling of Polyolefins. Chem Rev 2024; 124:9457-9579. [PMID: 39151127 PMCID: PMC11363024 DOI: 10.1021/acs.chemrev.3c00943] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/29/2023] [Revised: 05/09/2024] [Accepted: 05/10/2024] [Indexed: 08/18/2024]
Abstract
The large production volumes of commodity polyolefins (specifically, polyethylene, polypropylene, polystyrene, and poly(vinyl chloride)), in conjunction with their low unit values and multitude of short-term uses, have resulted in a significant and pressing waste management challenge. Only a small fraction of these polyolefins is currently mechanically recycled, with the rest being incinerated, accumulating in landfills, or leaking into the natural environment. Since polyolefins are energy-rich materials, there is considerable interest in recouping some of their chemical value while simultaneously motivating more responsible end-of-life management. An emerging strategy is catalytic depolymerization, in which a portion of the C-C bonds in the polyolefin backbone is broken with the assistance of a catalyst and, in some cases, additional small molecule reagents. When the products are small molecules or materials with higher value in their own right, or as chemical feedstocks, the process is called upcycling. This review summarizes recent progress for four major catalytic upcycling strategies: hydrogenolysis, (hydro)cracking, tandem processes involving metathesis, and selective oxidation. Key considerations include macromolecular reaction mechanisms relative to small molecule mechanisms, catalyst design for macromolecular transformations, and the effect of process conditions on product selectivity. Metrics for describing polyolefin upcycling are critically evaluated, and an outlook for future advances is described.
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Affiliation(s)
- Jiakai Sun
- Department
of Chemistry and Biochemistry, University
of California, Santa
Barbara, California 93106-9510, United States
| | - Jinhu Dong
- Department
of Chemical Engineering, University of California, Santa Barbara, California 93106-5080, United
States
| | - Lijun Gao
- Department
of Chemical Engineering, University of California, Santa Barbara, California 93106-5080, United
States
| | - Yu-Quan Zhao
- Department
of Chemistry and Biochemistry, University
of California, Santa
Barbara, California 93106-9510, United States
| | - Hyunjin Moon
- Department
of Chemical Engineering, University of California, Santa Barbara, California 93106-5080, United
States
| | - Susannah L. Scott
- Department
of Chemistry and Biochemistry, University
of California, Santa
Barbara, California 93106-9510, United States
- Department
of Chemical Engineering, University of California, Santa Barbara, California 93106-5080, United
States
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2
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Mansley ZR, Paull RJ, Savereide L, Tatro S, Greenstein EP, Gosavi A, Cheng E, Wen J, Poeppelmeier KR, Notestein JM, Marks LD. Identifying Support Effects in Au-Catalyzed CO Oxidation. ACS Catal 2021. [DOI: 10.1021/acscatal.1c03156] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Zachary R. Mansley
- Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Ryan J. Paull
- Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Louisa Savereide
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Scott Tatro
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Emily P. Greenstein
- Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Abha Gosavi
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Emily Cheng
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Jianguo Wen
- Center for Nanoscale Materials, Argonne National Laboratory, Lemont, Illinois 60439, United States
| | | | - Justin M. Notestein
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Laurence D. Marks
- Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
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3
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Boukouvala C, Daniel J, Ringe E. Approaches to modelling the shape of nanocrystals. NANO CONVERGENCE 2021; 8:26. [PMID: 34499259 PMCID: PMC8429535 DOI: 10.1186/s40580-021-00275-6] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/31/2021] [Accepted: 08/05/2021] [Indexed: 05/26/2023]
Abstract
Unlike in the bulk, at the nanoscale shape dictates properties. The imperative to understand and predict nanocrystal shape led to the development, over several decades, of a large number of mathematical models and, later, their software implementations. In this review, the various mathematical approaches used to model crystal shapes are first overviewed, from the century-old Wulff construction to the year-old (2020) approach to describe supported twinned nanocrystals, together with a discussion and disambiguation of the terminology. Then, the multitude of published software implementations of these Wulff-based shape models are described in detail, describing their technical aspects, advantages and limitations. Finally, a discussion of the scientific applications of shape models to either predict shape or use shape to deduce thermodynamic and/or kinetic parameters is offered, followed by a conclusion. This review provides a guide for scientists looking to model crystal shape in a field where ever-increasingly complex crystal shapes and compositions are required to fulfil the exciting promises of nanotechnology.
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Affiliation(s)
- Christina Boukouvala
- Department of Materials Science and Metallurgy, University of Cambridge, Cambridge, CB3 0FS, UK
- Department of Earth Sciences, University of Cambridge, Cambridge, CB2 3EQ, UK
| | - Joshua Daniel
- Department of Materials Science and Metallurgy, University of Cambridge, Cambridge, CB3 0FS, UK
| | - Emilie Ringe
- Department of Materials Science and Metallurgy, University of Cambridge, Cambridge, CB3 0FS, UK.
- Department of Earth Sciences, University of Cambridge, Cambridge, CB2 3EQ, UK.
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4
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Celik G, Kennedy RM, Hackler RA, Ferrandon M, Tennakoon A, Patnaik S, LaPointe AM, Ammal SC, Heyden A, Perras F, Pruski M, Scott SL, Poeppelmeier KR, Sadow AD, Delferro M. Upcycling Single-Use Polyethylene into High-Quality Liquid Products. ACS CENTRAL SCIENCE 2019; 5:1795-1803. [PMID: 31807681 PMCID: PMC6891864 DOI: 10.1021/acscentsci.9b00722] [Citation(s) in RCA: 170] [Impact Index Per Article: 28.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/18/2019] [Indexed: 05/18/2023]
Abstract
Our civilization relies on synthetic polymers for all aspects of modern life; yet, inefficient recycling and extremely slow environmental degradation of plastics are causing increasing concern about their widespread use. After a single use, many of these materials are currently treated as waste, underutilizing their inherent chemical and energy value. In this study, energy-rich polyethylene (PE) macromolecules are catalytically transformed into value-added products by hydrogenolysis using well-dispersed Pt nanoparticles (NPs) supported on SrTiO3 perovskite nanocuboids by atomic layer deposition. Pt/SrTiO3 completely converts PE (M n = 8000-158,000 Da) or a single-use plastic bag (M n = 31,000 Da) into high-quality liquid products, such as lubricants and waxes, characterized by a narrow distribution of oligomeric chains, at 170 psi H2 and 300 °C under solvent-free conditions for reaction durations up to 96 h. The binding of PE onto the catalyst surface contributes to the number averaged molecular weight (M n) and the narrow polydispersity (Đ) of the final liquid product. Solid-state nuclear magnetic resonance of 13C-enriched PE adsorption studies and density functional theory computations suggest that PE adsorption is more favorable on Pt sites than that on the SrTiO3 support. Smaller Pt NPs with higher concentrations of undercoordinated Pt sites over-hydrogenolyzed PE to undesired light hydrocarbons.
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Affiliation(s)
- Gokhan Celik
- Chemical
Sciences and Engineering Division, Argonne
National Laboratory, Lemont, Illinois 60439, United States
| | - Robert M. Kennedy
- Chemical
Sciences and Engineering Division, Argonne
National Laboratory, Lemont, Illinois 60439, United States
| | - Ryan A. Hackler
- Chemical
Sciences and Engineering Division, Argonne
National Laboratory, Lemont, Illinois 60439, United States
| | - Magali Ferrandon
- Chemical
Sciences and Engineering Division, Argonne
National Laboratory, Lemont, Illinois 60439, United States
| | - Akalanka Tennakoon
- U.S.
DOE Ames Laboratory, Ames, Iowa 50011, United States
- Department
of Chemistry, Iowa State University, Ames, Iowa 50011, United States
| | - Smita Patnaik
- U.S.
DOE Ames Laboratory, Ames, Iowa 50011, United States
- Department
of Chemistry, Iowa State University, Ames, Iowa 50011, United States
| | - Anne M. LaPointe
- Department
of Chemistry and Chemical Biology, Cornell
University, Ithaca, New York 14583, United
States
| | - Salai C. Ammal
- Department
of Chemical Engineering, University of South
Carolina, Columbia, South Carolina 29208, United States
| | - Andreas Heyden
- Department
of Chemical Engineering, University of South
Carolina, Columbia, South Carolina 29208, United States
| | | | - Marek Pruski
- U.S.
DOE Ames Laboratory, Ames, Iowa 50011, United States
- Department
of Chemistry, Iowa State University, Ames, Iowa 50011, United States
| | - Susannah L. Scott
- Department
of Chemical Engineering, University of California, Santa Barbara, California 93106, United States
| | - Kenneth R. Poeppelmeier
- Department
of Chemistry, Northwestern University, Evanston, Illinois 60208, United States
- (K.R.P.) E-mail:
| | - Aaron D. Sadow
- U.S.
DOE Ames Laboratory, Ames, Iowa 50011, United States
- Department
of Chemistry, Iowa State University, Ames, Iowa 50011, United States
- (A.D.S.) E-mail:
| | - Massimiliano Delferro
- Chemical
Sciences and Engineering Division, Argonne
National Laboratory, Lemont, Illinois 60439, United States
- (M.D.) E-mail:
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5
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Replication of SMSI via ALD: TiO2 Overcoats Increase Pt-Catalyzed Acrolein Hydrogenation Selectivity. Catal Letters 2018. [DOI: 10.1007/s10562-018-2458-5] [Citation(s) in RCA: 13] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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Chen BR, Crosby LA, George C, Kennedy RM, Schweitzer NM, Wen J, Van Duyne RP, Stair PC, Poeppelmeier KR, Marks LD, Bedzyk MJ. Morphology and CO Oxidation Activity of Pd Nanoparticles on SrTiO3 Nanopolyhedra. ACS Catal 2018. [DOI: 10.1021/acscatal.7b04173] [Citation(s) in RCA: 30] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Bor-Rong Chen
- Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Lawrence A. Crosby
- Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Cassandra George
- Department of Chemistry, Northwestern University, Evanston, Illinois 60208, United States
| | - Robert M. Kennedy
- Department of Chemistry, Northwestern University, Evanston, Illinois 60208, United States
| | - Neil M. Schweitzer
- Department of Chemical and Biological Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Jianguo Wen
- Center for Nanoscale Materials, Argonne National Laboratory, Lemont, Illinois 60439, United States
| | - Richard P. Van Duyne
- Department of Chemistry, Northwestern University, Evanston, Illinois 60208, United States
| | - Peter C. Stair
- Department of Chemistry, Northwestern University, Evanston, Illinois 60208, United States
- Chemical Sciences & Engineering Division, Argonne National Laboratory, Lemont, Illinois 60439, United States
| | - Kenneth R. Poeppelmeier
- Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
- Department of Chemistry, Northwestern University, Evanston, Illinois 60208, United States
- Chemical Sciences & Engineering Division, Argonne National Laboratory, Lemont, Illinois 60439, United States
| | - Laurence D. Marks
- Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
| | - Michael J. Bedzyk
- Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208, United States
- Department of Physics and Astronomy, Northwestern University, Evanston, Illinois 60208, United States
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7
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Engelhardt CM, Kennedy RM, Enterkin JA, Poeppelmeier KR, Ellis DE, Marshall CL, Stair PC. Structure Sensitivity of Acrolein Hydrogenation by Platinum Nanoparticles on Ba
x
Sr
1−
x
TiO
3
Nanocuboids. ChemCatChem 2018. [DOI: 10.1002/cctc.201701505] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
| | - Robert M. Kennedy
- Department of Chemistry Northwestern University Evanston IL 60208 USA
| | - James A. Enterkin
- Chemical Sciences and Engineering Division Argonne National Laboratory Lemont IL USA
| | - Kenneth R. Poeppelmeier
- Department of Chemistry Northwestern University Evanston IL 60208 USA
- Chemical Sciences and Engineering Division Argonne National Laboratory Lemont IL USA
| | - Donald E. Ellis
- Applied Physics Program Northwestern University Evanston IL 60208 USA
- Department of Chemistry Northwestern University Evanston IL 60208 USA
| | | | - Peter C. Stair
- Department of Chemistry Northwestern University Evanston IL 60208 USA
- Chemical Sciences and Engineering Division Argonne National Laboratory Lemont IL USA
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8
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Crosby LA, Kennedy RM, Chen BR, Wen J, Poeppelmeier KR, Bedzyk MJ, Marks LD. Complex surface structure of (110) terminated strontium titanate nanododecahedra. NANOSCALE 2016; 8:16606-16611. [PMID: 27722722 DOI: 10.1039/c6nr05516h] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/06/2023]
Abstract
The surface structure of (110) faceted strontium titanate nanoparticles synthesized via solvothermal method has been resolved using high-resolution electron microscopy (HREM). We demonstrate that the surface is a titania-rich structure containing tetrahedrally coordinated TiO4 units similar to the family of (n × 1) reconstructions observed on (110) surfaces of bulk crystalline strontium titanate. When compared with prior results for (001) terminated strontium titanate single crystals made with traditional transmission electron microscopy (TEM) sample preparation techniques, the results demonstrate that many models for oxide nanoparticles need to be revisited. This work serves as a reminder that attention must be paid to the surface of nanoparticles. Even with a simple perovskite as the starting point the end result can be very complex. As more materials are synthesized on the nanoscale, this will become increasingly important to take into consideration.
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Affiliation(s)
- Lawrence A Crosby
- Department of Materials Science and Engineering, Northwestern University, Evanston, IL 60208, USA
| | - Robert M Kennedy
- Department of Chemistry, Northwestern University, Evanston, IL 60208, USA
| | - Bor-Rong Chen
- Department of Materials Science and Engineering, Northwestern University, Evanston, IL 60208, USA
| | - Jianguo Wen
- Center for Nanoscale Materials, Argonne National Laboratory, Lemont, IL 60439, USA
| | | | - Michael J Bedzyk
- Department of Materials Science and Engineering, Northwestern University, Evanston, IL 60208, USA
| | - Laurence D Marks
- Department of Materials Science and Engineering, Northwestern University, Evanston, IL 60208, USA
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9
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O’Neill BJ, Jackson DHK, Lee J, Canlas C, Stair PC, Marshall CL, Elam JW, Kuech TF, Dumesic JA, Huber GW. Catalyst Design with Atomic Layer Deposition. ACS Catal 2015. [DOI: 10.1021/cs501862h] [Citation(s) in RCA: 514] [Impact Index Per Article: 51.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
Affiliation(s)
| | | | | | | | - Peter C. Stair
- Department
of Chemistry, Northwestern University, Evanston, Illinois 60208, United States
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