The potential for constructed wetlands to treat alkaline bauxite-residue leachate: Phragmites australis growth

Migration and transformation behaviors of potentially toxic elements and the underlying mechanisms in bauxite residue: Insight from various revegetation strategies

Revegetation is a promising strategy for large-scale bauxite residue disposal and management, potentially influencing the geochemical stability of potentially toxic elements (PTEs) through rhizosphere processes. However, the geochemical behaviors of PTEs and the underlying mechanisms during bauxite residue revegetation remain unclear. This study examined the migration and transformation behaviors of PTEs and their underlying mechanisms in the bauxite residue-vegetation-leachate system under various revegetation strategies, including single and co-planting of perennial ryegrass (Lolium perenne L.) and white clover (Trifolium repens L.), over a 100-day microcosm experiment. The results showed significant decreases in pH, EC, Na, Al, and Cr levels in the leachate under various revegetation strategies, with slight increases in Cu, V, As, and Pb. Over time, the pH, EC, Na, Cr, Cu, V, Pb, and As levels in the leachate decreased, while those of Al, Fe, Mn, and Zn increased. The mean pH, EC, and concentrations of Na, Al, Fe, and Cr in the leachate of the revegetated treatments decreased by 6%-8%, 21%-33%, 2%-4%, 19%-27%, 7%-22%, and 15%-26%, respectively, while the mean concentrations of Mn, V, Zn, and As increased by 47%-134%, 26%-46%, 39%-47%, and 3%-10%, respectively, compared to the unamended treatment. Co-planting generally exhibited a greater impact on leachate components compared to single planting. Available contents of Al, Cr, and Pb decreased by 81%-83%, 57%-77%, and 55%-72%, respectively, while those of other PTEs increased in the revegetated bauxite residue. Co-planting significantly reduced the availability of PTEs compared to single planting. Except for Na and Mn, the bioaccumulation and transportation factors of PTEs in both vegetation species remained below 1 under various revegetation strategies. The migration and transformation behaviors of PTEs in the bauxite residue-vegetation-leachate system were mainly influenced by pH and nutrient levels. These findings provide new insights into the migration and transformation behaviors of PTEs during bauxite residue revegetation.

Influence of sediment quality and microbial community on the functioning capacity of a constructed wetland treating alkaline leachate after 5.5 years in operation

Constructed wetlands (CWs) have been demonstrated as a cost-effective alternative to chemical treatment systems for mine waters, with the microbial communities attributed to promoting carbonation and aiding pH neutralization. However, few data are available for the long-term use of CWs treating alkaline leachates nor the activity of microbes within them. To investigate the feasibility of CW to buffer alkaline pH, a pilot-scale wetland was implemented in 2015 to treat alkaline bauxite residue leachate. After 5.5 years, samples of supernatant water and sediment were taken at 0.5 m increments along the 11 m long wetland. Waters were analysed for pH, EC and metal(loid) content, while sediment was subjected to physico-chemical assessment and element fractionation. Microbial biomass and community were assessed by phospholipid fatty acid analysis (PLFA) and functionality by the Rapid Automated Bacterial Impedance Technique (RABIT). Evidence presented demonstrates that the CW operating for 66 months effectively treats bauxite residue leachate, with reduced influent pH from 11.5 to 7.8. Trace element analysis revealed effective reduction in Al (94.9 %), As (86.7 %) and V (57.6 %) with substrate analysis revealing a frontloading of elevated pH and trace element content in the first 5 m of the wetland. Sediment Al, As and V were present mostly (>94 % of total) in recalcitrant forms. Sediment Na was mostly soluble (48-62 %), but soils were not sodic (ESP < 15 %). Investigations into the microbial community revealed greatest biomass was in the first 5 m of the wetland, where pH, EC and metal contents were greatest. Microbial respiration using endemic Phragmites australis as a substrate demonstrates an ability to cycle recalcitrant carbon sources within a CW system. These novel microbial findings highlight the need for further investigation into the microbial communities in alkaline CWs.

Neutralization of bauxite residue with high calcium content in abating pH rebound by using ferrous sulfate

The high alkalinity of bauxite residue and its sustained release impose major limitation on its reuse and ecological disposal. It has been confirmed from sustained rehabilitation that gypsum can effectively reduce the alkalinity of bauxite residue by continuously releasing Ca2+ to react with carbonate and hydroxide. However, the combined bauxite residue with high calcium content exhibits stubborn alkalinity for most alkaline reduction methods employing cations to consume carbonate. In this study, we have aimed to address this knowledge gap by investigating the dose-response relationship in the alkaline reduction induced by ferrous sulfate (FS) neutralization. The pH, exchangeable sodium percentage (ESP), and CO32-/HCO3- of bauxite residue decreased from 10.6, 44.1%, and 42.7/24.5 mg/kg to 8.1, 27.7%, and 0.7/18.0 mg/kg, respectively. Approximately 20-55 days were required for the neutralization reaction to reach equilibrium. The FS induced an increase in free iron oxide (Fed) and amorphous iron oxide (Feo), and partial dissolution of alkaline minerals including calcite, cancrinite, and kaolinite in bauxite residue. Further, addition of FS also affected the kinetic dissolution process of bauxite residue; the acid neutralization capacity of bauxite residue to pH 7 decreased from 0.21 mol H+/kg solid to 0.02 mol H+/kg solid. The results showed FS to be a potential candidate for improving the characteristics of the combined bauxite residue, and guide the FS application for the disposal of the combined bauxite residue.

Enhanced nitrogen and phosphorus removal by natural pyrite-based constructed wetland with intermittent aeration

Four subsurface flow constructed wetlands (SFCWs) filled with different substrates including ceramsite, ceramsite+pyrite, ceramsite+ferrous sulfide, and ceramsite+pyrite+ferrous sulfide (labeled as SFCW-S1, SFCW-S2, SFCW-S3, and SFCW-S4) were constructed, and the removal of nitrogen and phosphorus by these SFCWs coupled with intermittent aeration in the front section was discussed. The key findings from different substrate analyses, including nitrification and denitrification rate, enzyme activity, microbial community structure, and the X-ray diffraction, revealed the nitrogen and phosphorus removal mechanism. The results showed that the nitrogen and phosphorus removal efficiency for SFCW-S1 always remained the lowest, and the phosphorus removal efficiency for SFCW-S4 was recorded as the highest one. However, after controlling the dissolved oxygen by intermittent aeration in the front section of SFCWs, the nitrogen and phosphorus removal efficiencies of SFCWs-S2 and S4 became higher than those of SFCW-S1, and SFCW-S3. It was noticed that the pollutants were removed mainly in the front section of the SFCWs. Both precipitation and adsorption on the substrate were the main mechanisms for phosphorus removal. A minute difference of nitrification rate and ammonia monooxygenase activity was observed in the SFCWs' aeration zone. The denitrification rates, nitrate reductase, nitrite reductase, and electron transport system activity for SFCW-S2 and SFCW-S4 were higher than those detected for SFCW-S1 and SFCW-S3 in the non-aerated zone. Proteobacteria was the largest phyla found in the SFCWs. Moreover, Thiobacillus occupied a large proportion found in SFCW-S2, and SFCW-S4, and it played a crucial role in pyrite-driven autotrophic denitrification.

Soil properties and earthworm populations associated with bauxite residue rehabilitation strategies

It is recognised that the establishment and function of soil biota is critical for successful mine residue rehabilitation. Bauxite residues are alkaline, saline and sodic and, whilst methods for establishing vegetation are well studied, little is known about key soil fauna such as earthworms. At a bauxite residue disposal area in Ireland, a 12-year-old rehabilitated residue was examined for evidence of earthworm populations. Five species of earthworm, dominated by Allolobophora chlorotica, were recorded in the rehabilitated residue representing the endogeic, epigeic and epi-anecic ecological groups. To further understand the potential for rehabilitated residues to support earthworm communities, a series of exposure tests was conducted. Whilst unamended residues (pH 10.2, EC 0.629 mS cm-1, ESP 54) was hostile to A. chlorotica survival, 100% survival was observed after 90 days for gypsum and organic-amended residue at salinity of up to 2.9 mS cm-1, possibly due to calcium becoming the dominant cation. Survival of earthworms at salinities higher than anticipated tolerance levels suggests that specific ion dominance plays a role in earthworm survival in saline soils. Percent mass change was negatively correlated with pH, EC and sodium content of the residues. Residue from the 12-year-old site also supported the anecic species Aporrectodea longa over 100 days. Percent mass change in residue samples retrieved from the 12-year-old site was significantly greater (p < 0.05) to that observed for a control soil. Capability of the rehabilitated residue to support earthworm populations indicates the development of a functioning soil system in rehabilitated residues.

Plant available Al and Na in rehabilitated bauxite residue: a field study assessment

Bauxite residue is a high volume by-product generated during the extraction of alumina from bauxite ore (Bayer process). The long-term containment of residue is associated with environmental risks due to potential dusting and surface run-off. While rehabilitation of residue is viewed as a suitable approach for minimizing this risk, there is need for completion criteria. In particular, elevated sodium and aluminium are cited as inhibitory to plant growth and guideline values for satisfactory exchangeable sodium percentage (ESP) vary. Further, there is little information on the efficiency of standard soil assessment techniques in predicting plant available amounts of Al and Na for rehabilitated residue. This work aimed to evaluate the efficiency of soil extractants (NH₄OAC and NH₄Cl for cation; KCl for Al) for determining cation and Al content in field rehabilitated bauxite residue after 1 and 8 years. Depending on the method used, the ESP of residue varied significantly, and all were above the standard guideline values. Successful establishment of Holcus lanatus L. (Yorkshire fog) over 8 years together with absence of nutrient deficiency or elevated uptake of Na and Al indicates that the proposed ESP target of < 9.5 is both stringent and difficult to achieve under field conditions. Findings indicate that at ESP of ca. 20% (determined using NH₄OAc) and 30-40% (using NH₄Cl) may be more realistic target values for establishing vegetation in rehabilitated bauxite residue.

Phosphogypsum stabilization of bauxite residue: Conversion of its alkaline characteristics

Reduction of the high alkalinity of bauxite residue is a key problem to solve to make it suitable for plant growth and comprehensive utilization. In this study, phosphogypsum, a waste product from the phosphate fertilizer industry, was used to drive the alkaline transformation of the bauxite residue. Under optimal water washing conditions (liquid/solid ratio of 2 mL/g, 30°C, 24 hr), the impact of quantity added, reaction time and reaction mechanism during phosphogypsum application were investigated. Phosphogypsum addition effectively lowered pH levels and reduced the soluble alkalinity by 92.2%. It was found that the concentration of soluble Na and Ca ions in the supernatant increased gradually, whilst the exchangeable Na⁺ and Ca²⁺ in solid phase changed 112 mg/kg and 259 mg/kg, respectively. Ca²⁺ became the dominant element in the solid phase (phosphogypsum addition of 2%, liquid/solid ratio of 2 mL/g, 30°C, 12 hr). X-ray diffraction data indicated that cancrinite and hydrogarnet were the primary alkaline minerals. SEM images suggested that phosphogypsum could promote the formation of stable macro-aggregates, whilst the content of Ca²⁺ increased from 5.6% to 18.2% and Na reduced from 6.8% to 2.4%. Treatment with phosphogypsum could significantly promote the transformation of alkalinity cations by neutralization, precipitation and replacement reactions. This research provided a feasible method to promote soil formation of bauxite residue by phosphogypsum amendment.

The potential for constructed wetland mechanisms to treat alkaline bauxite residue leachate: carbonation and precipitate characterisation

Leachates emanating from bauxite residue disposal areas are alkaline and require neutralisation prior to discharge. The use of passive technologies such as constructed wetlands has received increasing interest as possible treatments for alkaline leachates, including bauxite residues. Mechanisms proposed for wetland effectiveness have included calcite precipitation but it is not clear if such a pathway is feasible in the relatively low Ca residue leachates. Carbonation of Ca-spiked residue leachate treatments was conducted to observe rates of pH decrease and precipitate formation. For all treatments, carbonation effectively decreased pH to ca. 10.5 which remained stable following aeration. Decreases in Al content of 83-93% were also observed. Precipitates retrieved from carbonation experiments and from a constructed wetland trial were characterised using XRD, SEM, XPS and EDX. Calcium carbonates formed in Ca-spiked treatments and dawsonite precipitation occur in the absence of Ca. Rinsing of precipitates removes surface calcium indicating soluble forms adsorbed on precipitates. The results demonstrate that carbonation of bauxite residue leachate is an important component of passive treatments and neutralisation.

Re-using bauxite residues: benefits beyond (critical raw) material recovery

Since the world economy has been confronted with an increasing risk of supply shortages of critical raw materials (CRMs), there has been a major interest in identifying alternative secondary sources of CRMs. Bauxite residues from alumina production are available at a multi-million tonnes scale worldwide. So far, attempts have been made to find alternative re-use applications for bauxite residues, for instance in cement / pig iron production. However, bauxite residues also constitute an untapped secondary source of CRMs. Depending on their geological origin and processing protocol, bauxite residues can contain considerable amounts of valuable elements. The obvious primary consideration for CRM recovery from such residues is the economic value of the materials contained. However, there are further benefits from re-use of bauxite residues in general, and from CRM recovery in particular. These go beyond monetary values (e.g. reduced investment / operational costs resulting from savings in disposal). For instance, benefits for the environment and health can be achieved by abatement of tailing storage as well as by reduction of emissions from conventional primary mining. Whereas certain tools (e.g. life-cycle analysis) can be used to quantify the latter, other benefits (in particular sustained social and technological development) are harder to quantify. This review evaluates strategies of bauxite residue re-use / recycling and identifies associated benefits beyond elemental recovery. Furthermore, methodologies to translate risks and benefits into quantifiable data are discussed. Ultimately, such quantitative data are a prerequisite for facilitating decision-making regarding bauxite residue re-use / recycling and a stepping stone towards developing a zero-waste alumina production process. © 2018 The Authors. Journal of Chemical Technology & Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.

Spatial distribution of heavy metals, salinity and alkalinity in soils around bauxite residue disposal area

The existence of bauxite residue disposal area (BRDA) is a serious problem in China owing to the huge quantity as well as toxicity and high alkalinity of bauxite residue. To assess the impact of uncontrolled release of bauxite residue on soil, 80 surface soil samples from areas nearby the BRDA in China, were tested to obtain the levels of heavy metals, as well as exchangeable sodium percentage, pH, electrical conductivity (EC), and total alkalinity (TA). High levels of total concentrations of Cd, V, Pb, and Mo were detected in the study area, along with high pH and exchangeable Na, K, Ca, and Mg. Spatial distribution generated by Kriging interpolation of data on surface soils indicated variabilities in the concentrations of heavy metals, alkalinity, and salinity. Factor analyses confirmed the spatial distribution variance and the influence of prevailing winds. The enrichment factors of soil showed extreme enrichment of Mo, moderate enrichment of Cd and V; and high synthesis scores for soil salinization degree were noted from the eastern to southeastern region of the BRDA. This study provides a range of strategies with significant effort in planning, implementation, and monitoring activities to ensure effective dust control in BRDA management.

The intensified constructed wetlands are promising for treatment of ammonia stripped effluent: Nitrogen transformations and removal pathways

This study investigated the treatment performance and nitrogen removal mechanism of highly alkaline ammonia-stripped digestate effluent in horizontal subsurface flow constructed wetlands (CWs). A promising nitrogen removal performance (up to 91%) was observed in CWs coupled with intensified configurations, i.e., aeration and effluent recirculation. The results clearly supported that the higher aeration ratio and presence of effluent recirculation are important to improve the alkalinity and pollutant removal in CWs. The influent pH (>10) was significantly decreased to 8.2-8.8 under the volumetric hydraulic loading rates of 0.105 and 0.21 d^-1 in the CWs. Simultaneously, up to 91% of NH₄⁺-N removal was achieved under the operation of a higher aeration ratio and effluent recirculation. Biological nitrogen transformations accounted for 94% of the consumption of alkalinity in the CWs. The significant enrichment of δ¹⁵N-NH₄⁺ in the effluent (47-58‰) strongly supports the occurrence of microbial transformations for NH₄⁺-N removal. However, relatively lower enrichment factors of δ¹⁵N-NH₄⁺ (-1.8‰ to -11.6‰) compared to the values reported in previous studies reflected the inhibition effect of the high pH alkaline environment on nitrifiers in these CWs.

Plant assays and avoidance tests with collembola and earthworms demonstrate rehabilitation success in bauxite residue

Bauxite residues are a by-product of alumina manufacture from bauxite ore and are commonly disposed of in purpose-built bauxite residue disposal areas (BRDAs). Revegetation is viewed as the most effective way to landscape and rehabilitate closed BRDAS and physicochemical assessment remains the primary indicator of rehabilitation success. Little is known about the ability of keystone mesofaunal species to colonise and establish in these environments yet the long-term success of rehabilitation is dependent on residues becoming suitable habitats for such groups. Using six different residue treatments (untreated, leached, organic application, organic amended, and two revegetated field treatments) together with OECD test soil, this study assessed the characteristics of residues with plant germination and seedling development using the Rhizotest™ approach with Lepidium sativum, Sinapis alba, and Sorghum bicolor. Avoidance tests with soil mesofauna Eisenia foetida together with growth and reproduction tests for Folsomia candida were conducted to determine possibility of inhibition in residue soils. Unamended residue is inhibitory to plant growth and mesofaunal establishment. Amendment improves the physicochemical properties of the residue, and data revealed that both gypsum and organic addition is required to promote conditions favourable to plant growth and mesofauna establishment. Earthworms avoid residues with elevated Na content but will choose substrate with high soluble Ca content. F. candida preferentially moves to residues from field treatments, and both mortality and reproduction rates are comparable or superior to OECD soil. On the basis of these assays, we propose that bauxite residue can be transformed to a soil-like medium capable of supporting keystone species.

Hydraulic and biotic impacts on neutralisation of high-pH waters

The management of alkaline (pH11-12.5) leachate is an important issue associated with the conditioning, afteruse or disposal of steel slags. Passive in-gassing of atmospheric CO₂ is a low cost option for reducing Ca(OH)₂ alkalinity, as Ca(OH)₂ is neutralised by carbonic acid to produce CaCO₃. The relative effectiveness of such treatment can be affected by both the system geometry (i.e. stepped cascades versus settlement ponds) and biological colonization. Sterilized mesocosm experiments run over periods of 20days showed that, due to more water mixing and enhanced CO₂ dissolution at the weirs, the cascade systems (pH11.2→9.6) are more effective than settlement ponds (pH11.2→11.0) for lowering leachate alkalinity in all the tested conditions. The presence of an active microbial biofilm resulted in significantly more pH reduction in ponds (pH11.2→9.5), but had a small impact on the cascade systems (pH11.2→9.4). The pH variation in biofilm colonized systems shows a diurnal cycle of 1 to 1.5pH units due to CO₂ uptake and release associated with respiration and photosynthesis. The results demonstrate that, where gradient permits, aeration via stepped cascades are the best option for neutralisation of steel slag leachates, and where feasible, the development of biofilm communities can also help reduce alkalinity.

Microbial Fermentation of Organic Carbon Substrates Drives Rapid pH Neutralization and Element Removal in Bauxite Residue Leachate

Globally, mineral processing activities produce an estimated 680 GL/yr of alkaline wastewater. Neutralizing pH and removing dissolved elements are the main goals of wastewater treatment prior to discharge. Here, we present the first study to explicitly evaluate the role of microbial communities in driving pH neutralization and element removal in alkaline wastewaters by fermentation of organic carbon, using bauxite residue leachate as a model system, and evaluate the effects of organic carbon complexity and microbial inoculum addition rates on the performance of these treatment systems at laboratory scale. Rates and extents of pH neutralization were higher in bioreactors fed with simpler organic carbon substrates (glucose and banana: 6 days to reach pH ≤ 8) than those fed with more complex organic carbon substrates (eucalyptus mulch: 15 days to reach pH ≤ 8; woodchips: equilibrium pH around 9). Concentrations of dissolved Al, As, B, Mo, Na, S, and V all significantly decreased after bioremediation. Increasing soil inoculant addition rate accelerated rates and extent of pH neutralization and element removal up to 0.1 wt %; further increases had little effect. Overall, glucose added at 1.8 wt % and soil inoculum added at 0.1 wt % provided the most effective minimal combination of carbon substrate and inoculum to drive pH neutralization and element removal.

Effect of ferrous sulfate and nitrohumic acid neutralization on the leaching of metals from a combined bauxite residue

Bauxite residue neutralization is intended to open opportunities for revegetation and reuse of the residue. Ferrous sulfate (FS) and nitrohumic acid (NA) were two kinds of materials studied for pH reduction of the residue from 10.6 to 8.3 and 8.1, respectively. The effects of FS and NA on the leaching of metals from a combined bauxite residue were investigated by using sequential and multiple extraction procedures. Neutralization with FS and NA restricted the leaching of Al, V, and Pb from the residue but promoted the leaching of Fe, Cu, Mn, and Ni, consistent with the changes in the potentially mobile fractions. With the exceptions of Pb and Ni, leaching of metals increased during a 10-day extraction period. However, the maximum leaching of Al, V, Pb, Fe, Cu, Mn, and Ni from neutralized bauxite residue were 0.46 mg/L, 59.3, 12.9, 167, 95.3, 15.5, and 14.5 μg/L, respectively, which were under the corresponding limits in the National Standard (GB/T 14848-93). Although it is necessary to consider the continued leaching of metals during neutralization, both maximum and accumulation leaching concentrations of metals from a combined bauxite residue were too low to pose a potential environmental risk.

Effectiveness of a constructed wetland for treating alkaline bauxite residue leachate: a 1-year field study

Increasing volumes of bauxite residues and their associated leachates represent a significant environmental challenge to the alumina industry. Constructed wetlands have been proposed as a potential approach for leachate treatment, but there is limited data on field-scale applications. The research presented here provides preliminary evaluation of a purpose-built constructed wetland to buffer leachate from a bauxite residue disposal site in Ireland. Data collected over a 1-year period demonstrated that the pH of bauxite residue leachates could be effectively reduced from ca. pH 10.3 to 8.1 but was influenced by influent variability and temporal changes. The wetland was also effective in decreasing elemental loading, and sequential extractions suggested that the bulk of the sediment-bound metal inventory was in hard-to-leach phases. Elemental analysis of Phragmites australis showed that although vegetation displayed seasonal variation, no trace elements were at concentrations of concern.