Metallurgical processes unveil the unexplored "sleeping mines" e- waste: a review

Challenges of E-Waste Dismantling in China

Electronic and electrical products have deeply permeated all aspects of life, bringing a lot of convenience to individuals. However, the generation of e-waste after their end-of-life has resulted in serious risks both to the ecological environment and human health due to a lack of scientific and effective recycling and treatments. As two major types of components in e-waste, heavy metals and plastics can not only directly enter the human body via inhalation, ingestion, and skin absorption, but also accumulate in the human body indirectly through the food chain. E-waste is full of resources such as valuable metals like gold, silver, and copper that are often discarded incorrectly. Environmental and health risks derived from unregulated e-waste dismantling activities may be finally addressed through the application of advanced e-waste recycling technology, policy support of governments, legislation on recycling laws and regulations, and the improvement of public environmental protection awareness. This review gives a brief overview of the history, current situation, and future development of e-waste in China, which may provide novel thinking and approaches to e-waste management in the world.

Augmentation in bioleaching potential of indigenous Bacillus sp. ISO1 for metals recovery from waste computer-printed circuit boards

The bio-cyanidation process of various cyanogenic microorganisms is found to be a sustainable and effective method for metals recovery from primary and secondary sources. This process has surpassed the limitations of the chemical cyanide treatment process; thus, prioritized as a promising approach for e-waste "urban mining" strategies. The main focus of the study was to enhance the bioleaching capacity of indigenous Bacillus sp. ISO1 and to implement optimized parameters in large-scale bioleaching operations. The assessment of various amino acids unveiled that like other cyanogenic microorganisms Bacillus sp. ISO1 also preferred glycine as a prime precursor for cyanide synthesis, as maximum metal solubilization was achieved with glycine amino acid. Other amino acids influenced the bacterial growth but not significantly affected the biocyanidation process. The evaluation and optimization of methionine as a lixiviant stimulator demonstrated that the addition of 1 mg/L methionine effectively enhance the production of glycine-utilizing cyanide lixiviant, that led to a significant solubilization of Cu (86%), Au (75%), and Ag (63%) metals. Furthermore, the kinetics of metal solubilization and operating conditions were explored at increased volume (i.e., 3 L working volume) of bioleaching medium to assess the industrial scale potential of this potent bacterial strain with optimized parameters such as temperature, pH, pulp density, and inoculum size. The significant recovery of Cu (˃ 60%) and other metals at this substantial volume suggested the implementation of a bioleaching process with this potent bacterial strain at industrial scale operations.

Challenges to implement and operationalize the WEEE reverse logistics system at the micro level

Waste electrical and electronic equipment (WEEE) possesses unique characteristics such as its growing production and the potential for resource extraction due to its composition. The implementation and operationalization of a reverse logistics system (RLS) for WEEE is a challenge, particularly concerning the micro level. The implementation of such systems often prioritizes urban centers and their higher population densities, generally overlooking the micro level. The latter refers to ward- or village-level divisions, which can be regarded as the smallest administrative divisions of both urban and rural areas. Furthermore, it encompasses any area facing logistical challenges regarding RLS operationalization due to factors such as geographical isolation, budgetary constraints, imbalances, social isolation, environmental aspects, and even geopolitical conflicts. This study is aimed at addressing this literature gap by discussing the challenges to implement and operationalize a WEEE RLS at the micro level. A systematic literature review was employed as our methodology. We found 13 challenges for developed and developing countries without distinction between macro and micro levels. An additional approach highlighted the significance of monitoring and controlling WEEE RLS. The challenge The population and LRS entities' lack or insufficient training and awareness received the most citations in the conducted search. These challenges were organized by operational phase and discussed from the perspective of the micro level to comprehend multifactorial local challenges involving all stakeholders in the reverse logistics of WEEE in emerging nations. This can assist local administrators and constitutes the primary contribution of this study.

Emission characteristics of (halogenated) polycyclic aromatic hydrocarbons during printed circuit board combustion and estimated emission intensity of a typical e-waste dismantling site in South China

The pollution of polycyclic aromatic hydrocarbons (PAHs) and halogenated PAHs (Cl/Br-PAHs) caused by electronic waste dismantling activities have attracted considerable attention. The present study investigated the emissions and formation of PAHs and Cl/Br-PAHs based on the combustion of printed circuit boards simulating electronic waste dismantling process. The emission factor of ΣPAHs was 648 ± 56 ng/g, which was much lower than that of ΣCl/Br-PAHs (8.80 × 104 ± 9.14 × 103 ng/g). From 25 to 600 °C, the emission rate of ΣPAHs reached a sub-peak of 7.39 ± 1.85 ng/(g•min) at 350 °C, then increased gradually with the fastest rate of 19.9 ± 21.8 ng/(g•min) at 600 °C, whereas that of ΣCl/Br-PAHs was the fastest at 350 °C with a rate of 597 ± 106 ng/(g•min), then decreased gradually. The present study suggested that the formation pathways of PAHs and Cl/Br-PAHs are by de novo synthesis. Low molecular weight PAHs were readily partitioned into gas and particle phases, whereas high molecular weight fused PAHs were only detected in oil phase. However, the proportion of Cl/Br-PAHs in particle and oil phases were different from that of gas phase, whereas similar to that of the total emission. In addition, PAH and Cl/Br-PAH emission factors were used to estimate the emission intensity of pyrometallurgy project in Guiyu Circular Economy Industrial Park, and it was shown that approximately 1.30 kg PAHs and 176 kg Cl/Br-PAHs would be emitted annually. This study revealed that Cl/Br-PAHs would be formed by de novo synthesis, and for the first time provided the emission factors of Cl/Br-PAHs during the heat treatment process of printed circuit board, as well as estimated the contribution of pyrometallurgy, a new electronic waste recovery technology, to environmental Cl/Br-PAH pollution, which provides potential scientific information for governmental decision-making on the control of Cl/Br-PAHs.

Exploring bioleaching potential of indigenous Bacillus sporothermodurans ISO1 for metals recovery from PCBs through sequential leaching process

The low efficiency and selectivity limitations of biohydrometallurgy technique compel the researchers to explore novel microbial strains acclimated to metal existence site with higher toxicity tolerance and bioleaching capability in order to improve the role of bioleaching process for e-waste management. The current study aimed to explore bioleaching potential of indigenous Bacillus sporothermodurans ISO1; isolated from metal habituated site. The statistical approach was utilized to optimize a variety of culture variables including temperature, pH, glycine concentration and pulp density that impact bio-cyanide production and leaching efficiency. The highest dissolution of Cu and Ag, 78% and 37% respectively, was obtained at 40 °C, pH 8, glycine concentration 5 g L^-1, and pulp density 10 g L^-1 through One Factor at a Time (OFAT), which was further increased up to 95% Cu and 44% Ag recovery through the interactive effect of key factors in the Response Surface Methodology (RSM) approach. Furthermore, Chemo-biohydrometallurgy approach was utilized to overwhelm the specificity limitation; as higher concentration of Cu in computer printed circuit boards (CPCBs) causes interference to recover other metals. The sequential leaching through ferric chloride (FeCl₃), recovered Cu prior to bio-cyanidation by B. sporothermodurans ISO1 and resulted in the improved leaching of Ag (57%), Au (67%), Pt (60%), etc. The current work reports on B. sporothermodurans ISO1, a new Bacillus strain that exhibits highest toxicity tolerance (EC50 = 425 g L^-1) than earlier reported stains and has higher leaching potential that can be implemented to large-scale biometallurgical process for e-waste treatment to achieve the agenda of sustainable development goal (SDG) under the strategies of urban mining.

Modeling biological denitrification in the presence of metal ions and elevated chloride content: Insights into abiotic and biotic mechanisms regulating metal bioprecipitation

Biological denitrification is a critical process in which microorganisms convert nitrate to nitrogen gas. Metal ions, such as those found in industrial wastewater, can be toxic to microorganisms and impede denitrification. It is critical to identify the mechanisms that allow microorganisms to tolerate metal ions and understand how these mechanisms can be utilized to improve denitrification efficiency by modeling the process. This study presents a mathematical model of biological denitrification in the presence of metal ions. The model includes key biotic and abiotic mechanisms and is based on pilot scale results. The model predicts the bioprecipitation of metal ions due to pH shift and alkalinity production during the metabolic activity of microorganisms. The model parameters are estimated to fit the experimental results and the mechanisms regulating metal detoxification via biological metal precipitation are presented. The model provides a valuable tool for understanding the behavior of denitrification systems in the presence of metal ions and can be used to optimize these systems for more efficient and effective treatment of industrial wastewater.

Global research into the relationship between electronic waste and health over the last 10 years: A scientometric analysis

Introduction

The aims of this research were to conduct the first holistic and deep scientometric analysis of electronic waste and health and provide with the prediction of research trends and hot topics.

Method

A comprehensive literature search was conducted via the Web of Science Core collection databases on 26 August 2022 to identify all articles related to electronic waste and health. A total of 652 records have been extracted from the Web of Science after applying inclusion and exclusion criteria and were analyzed using bibliometrix software of R-package, VOSviewer, and CiteSpace, visualized by tables and diagrams.

Result

The number of publications and total citations had shown a general growth trend from 2012 to 2021, with an average annual growth rate of 23.74%. Mainland China was the significant nation with the greatest number of publications, citations, and international links. The journal publishing the most was "Science of the Total Environment" (n = 56). Huo X and Hu XJ were the top two author contributing to this field with the highest h-index (23). Over time, the focus in this field shifted to exposure to heavy metal, polychlorinated biphenyls, polybrominated biphenyl ethers, and poly- and perfluorinated alkyl substances from electronic waste, and managements, such as hydrometallurgy.

Discussion

By this scientometric analysis, we found that the most active country, journal, organization and author contributing to this filed, as well as high impact documents and references and research hotspots. Also, we found that the hotspots might be exposure to toxic substances from electronic waste procession, its impact on human health and relevant managements. And evironmentally friendly materials to replace heavy metal mate rials, and environmentally friendly and effective recycling methods of electronic waste need to be further studied.

The (un)shared responsibility in the reverse logistics of portable batteries: A Brazilian case

The Brazilian National Solid Waste Policy (BNSWP) determines that reverse logistics (RL) of waste batteries is mandatory and adopts the principle of shared responsibility among stakeholders. In this work, we sought to diagnose the current state of the RL chain for batteries in Vale do Aço, Brazil, and identify challenges and potentialities related to its improvement. Data were obtained by means of questionnaires sent to the main stakeholders involved in the batteries RL chain and by consultation of official Brazilian databases. The results showed that the main obstacles to the implementation of the RL of portable batteries in the region are: the lack of information by consumers and retailers regarding the BNSWP and management of waste batteries; the existence of few collection and consolidation points in the region; lack of municipal waste management plans; and lack of sustainability of waste picker organizations. The identified potentialities were: the good receptivity of environmental education actions by the population; the possibility of taking advantage of direct logistics of local retail chains to collect waste; the existence of a special waste management and transportation company in the region; and the existence of waste picker organizations interested in integrating the RL system. Finally, by a SWOT analysis, strategies for the implementation of a more effective RL system were drawn up. This work can serve as a basis for the structuring and implementation of the batteries RL system at the Metropolitan Region of Vale do Aço (MRVA) and can be a reference for other settings.

Copper recovery through biohydrometallurgy route: chemical and physical characterization of magnetic (m), non-magnetic (nm) and mix samples from obsolete smartphones

The more modern electronics are, the smaller and complex printed circuit boards are. Thus, these materials are continually changed (physicochemically), increasing the copper concentrations in smartphones. In this sense, it is challenging to set standardized recycling processes to improve metal recovery. In addition, biohydrometallurgy is a clean and cheap process to obtain critical metals from low-grade sources and waste electronic equipment. Therefore, the aim of this work was to characterize, physicochemically, 21 PCBs from smartphones manufactured from 2010 to 2015, and then to recover the copper by Acidithiobacillus ferrooxidans (biohydrometallurgy). The PCBs were comminuted and separated into Magnetic (M), Nonmagnetic (NM) and without magnetic separation (MIX) samples. It was identified 217.8; 560.3 and 401.3 mg Cu/g of PCBs for M, NM and MIX samples, respectively. Regarding biohydrometallurgy, the culture media iron-supplemented (NM + Fe and MIX + Fe) increased the copper content by 2.6 and 7.2%, respectively, and the magnetic separation step was insignificant.

Selective recovery of gold from dilute aqua regia leachate of waste printed circuit board by thiol-modified garlic peel

Garlic peel (GP) was chemically modified by using thiourea under hydrothermal treatment, which could selectively adsorb gold ions from the 1/10 dilute aqua regia media directly without needing the dangerous evaporation operation. The synthetic chloroauric solution and practical leach liquor of the waste PCB (printed circuit board) powder in dilute aqua regia were employed to assess the adsorption performance on the thiol-GP and the commercial quaternary ammonia anion resin of D201, respectively. It was experimentally confirmed that the adsorption efficiency of gold onto the thiol-GP and D201 resin both reached 100%, and the maximum adsorption capacity of thiol-GP gel was evaluated as 42.59 mg Au/g that was much larger than that of D201 resin (3.33 mg Au/g). The thiol-GP gel adsorption efficiency of other coexisting base metal ions like Cu²⁺, Ni²⁺, Al³⁺, and Fe³⁺ from dilute aqua regia leach liquor of the waste PCB powder was near zero, and only gold could be enriched by selective adsorption onto the thiol-GP gel. At least 3 cycles of adsorption/elution could be obtained without decreasing the adsorption efficiency drastically. The adsorbed gold on the thiol-GP was able to be eluted effectively by using the mixture solution of 0.1 M thiourea and 0.1 M hydrochloric acid, and finally the solid gold could be recovered by sodium borohydride through a reduction process. This study demonstrated a green, environmentally friendly, low-cost, and efficient method for selective recovery of gold from the dilute leach liquor (aqua regia) of waste circuit boards.

Photocatalytic Materials Obtained from E-Waste Recycling: Review, Techniques, Critique, and Update

Waste-derived materials obtained from the recovery and recycling of electronic waste (e-waste) such as batteries and printed circuit boards have attracted enormous attention from academia and industry in recent years, especially due to their eco-friendly nature and the massive increment in e-waste due to technological development. Several investigations in the literature have covered the advances achieved so far. Meanwhile, photocatalytic applications are especially of interest since they maintain mutual benefits and can be used for H2 production from solar water splitting based on semiconductor processing as a proper environmentally friendly technique for solar energy conversion. In addition, they can be utilized to degrade a variety of organic and non-organic contaminations. Nonetheless, to the best of the authors’ knowledge, there has not been any comprehensive review that has specifically been focused on e-waste-derived photocatalytic materials. In this regard, the present work is dedicated to thoroughly discussing the related mechanisms, strategies, and methods, as well as the various possible photocatalysts synthesized from e-wastes with some critiques in this field. This brief overview can introduce modern technologies and promising possibilities for e-waste valorization, photocatalytic processes, and new photocatalytic degradation methods of eco-friendly nature. This paper discusses various e-waste-obtained photocatalytic materials, synthesis procedures, and applications, as well as several types of e-waste, derived materials such as TiO2, ZnO, indium tin oxide, and a variety of sulfide- and ferrite-based photocatalytic materials.

Metals extraction processes from electronic waste: constraints and opportunities

The skyrocketing demand and progressive technology have increased our dependency on electrical and electronic devices. However, the life span of these devices has been shortened because of rapid scientific expansions. Hence, massive volumes of electronic waste (e-waste) is generating day by day. Nevertheless, the ongoing management of e-waste has emerged as a major threat to sustainable economic development worldwide. In general, e-waste contains several toxic substances such as metals, plastics, and refractory oxides. Metals, particularly lead, mercury, nickel, cadmium, and copper along with some valuable metals such as rare earth metals, platinum group elements, alkaline and radioactive metal are very common; which can be extracted before disposing of the e-waste for reuse. In addition, many of these metals are hazardous. Therefore, e-waste management is an essential issue. In this study, we critically have reviewed the existing extraction processes and compared among different processes such as physical, biological, supercritical fluid technologies, pyro and hydrometallurgical, and hybrid methods used for metals extraction from e-waste. The review indicates that although each method has particular merits but hybrid methods are eco-friendlier with extraction efficiency > 90%. This study also provides insight into the technical challenges to the practical realization of metals extraction from e-waste sources.

Pretreatment of low-grade shredded dust e-waste to enhance silver recovery through biocyanidation by Pseudomonas balearica SAE1

Shredded dust originated during mechanical dismantling of waste electrical and electronic equipments (WEEEs) is enriched source of some valuable metals which might be lost as unworthy waste. Composition analysis of shredded dust printed circuit boards (PCBs) revealed the presence of 12.75 mg g^-1  copper (Cu) and 10.34 mg g^-1 silver (Ag) along with some other metals (Fe, Ni, and Au). Low concentration of precious metal, such as gold (Au i.e., 0.04 mg g^-1) classified this shredded dust as low-grade scrap. Despite low concentration of Au this e-waste can be considered as potential "secondary ore" to recover other valuable metals like Ag. To improve the efficiency of Ag bioleaching using Pseudomonas balearica SAE1, pretreatment of e-waste was done using cost-effective ferric chloride (FeCl₃) chemical lixiviant. The concentration of FeCl₃ lixiviant was optimized to recover Cu metal prior to bioleaching process. Bioleaching of Ag was done under optimized conditions by Pseudomonas balearica SAE1 using 100 mL Luria Broth (LB) medium, 5 g L^-1 glycine, pH 9, temperature 30 °C and 150 rpm. 95% Cu was recovered with 1% FeCl₃ prior to bioleaching. Ag solubilization was increased for treated e-waste (36%) as compared to untreated e-waste PCBs (25%). Prerecovery of Cu enhanced Ag bioleaching, as available cyanide was utilized by Ag metal. Therefore, this study provides an economical hybrid method to enhance retrieval of precious metal (Ag) by Pseudomonas balearica SAE1 with economic and ecofriendly redox lixiviant even from low-grade e-scrap.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s13205-021-02977-4.

Bioleaching metals from waste electrical and electronic equipment (WEEE) by Aspergillus niger: a review

In the twenty-first century, the increasing demand for electrical and electronic equipment (EEE) has caused its quick update and the shortening of its service life span. As a consequence, a large number of waste electrical and electronic equipment (WEEE) needs to be processed and recycled. As an environmentally friendly method, biometallurgy has received extensive attention in the disposal of WEEE in recent years. Aspergillus niger is an acid-producing fungus with a potential applicability to improve metals' recycling efficiency. This review article describes the latest statistical status of WEEE and presents the latest progress of various metallurgical methods involved in WEEE recycling for metal recovery. Moreover, based on the summary and comparison towards studies have been reported for bioleaching metals from WEEE by A. niger, the bioleaching mechanisms and the bioleaching methods are explained, as well as the effects of process parameters on the performance of the bioleaching process are also discussed. Some insights and perspectives are provided for A. niger to be applied to industrial processing scale.

Bioleaching of metals from waste printed circuit boards using bacterial isolates native to abandoned gold mine

In the present study, native bacterial strains isolated from abandoned gold mine and Chromobacterium violaceum (MTCC-2656) were applied for bioleaching of metals from waste printed circuit boards (WPCBs). Toxicity assessment and dose-response analysis of WPCBs showed EC₅₀ values of 128.9, 98.7, and 90.8 g/L for Bacillus sp. SAG3, Bacillus megaterium SAG1 and Lysinibacillus sphaericus SAG2, respectively, whereas, for C. violaceum EC₅₀ was 83.70 g/L. This indicates the viable operation range and technological feasibility of metals bioleaching from WPCBs using mine isolates. The influencing factors such as pH, pulp density, temperature, and precursor molecule (glycine) were optimized by one-factor at a time method (OFAT). The maximum metal recovery occurred at an initial pH of 9.0, a pulp density of 10 g/L, a temperature of 30 °C and a glycine concentration of 5 g/L, except for L. sphaericus which showed optimum activity at initial pH of 8.0. Under optimal conditions the metals recovery of Cu and Au from WPCBs were recorded as 87.5 ± 8% and 73.6 ± 3% for C. violaceum and 72.7 ± 5% and 66.6 ± 6% for B. megaterium, respectively. Kinetic modeling results showed that the data was best described by first order reaction kinetics, where the rate of metal solubilization from WPCBs depended upon microbial lixiviant production. This is the first report on bioleaching of metals from e-waste using bacterial isolates from the gold mine of Solan, HP. Our study demonstrated the potential of bioleaching for resource recovery from WPCBs dust, aimed to be disposed at landfills, and its effectiveness in extraction of elements those are at high supply risk and demand.

Food Waste-Assisted Metal Extraction from Printed Circuit Boards: The Aspergillus niger Route

A low-energy paradigm was adopted for sustainable, affordable, and effective urban waste valorization. Here a new, eco-designed, solid-state fermentation process is presented to obtain some useful bio-products by recycling of different wastes. Urban food waste and scraps from trimmings were used as a substrate for the production of citric acid (CA) by solid state fermentation of Aspergillus niger NRRL 334, with a yield of 20.50 mg of CA per gram of substrate. The acid solution was used to extract metals from waste printed circuit boards (WPCBs), one of the most common electronic waste. The leaching activity of the biological solution is comparable to a commercial CA one. Sn and Fe were the most leached metals (404.09 and 67.99 mg/L, respectively), followed by Ni and Zn (4.55 and 1.92 mg/L) without any pre-treatments as usually performed. Commercial CA extracted Fe more efficiently than the organic one (123.46 vs. 67.99 mg/L); vice versa, biological organic CA recovered Ni better than commercial CA (4.55 vs. 1.54 mg/L). This is the first approach that allows the extraction of metals from WPCBs through CA produced by A. niger directly grown on waste material without any sugar supplement. This “green” process could be an alternative for the recovery of valuable metals such as Fe, Pb, and Ni from electronic waste.

Synthetic biology approaches to copper remediation: bioleaching, accumulation and recycling

One of the current aims of synthetic biology is the development of novel microorganisms that can mine economically important elements from the environment or remediate toxic waste compounds. Copper, in particular, is a high-priority target for bioremediation owing to its extensive use in the food, metal and electronic industries and its resulting common presence as an environmental pollutant. Even though microbe-aided copper biomining is a mature technology, its application to waste treatment and remediation of contaminated sites still requires further research and development. Crucially, any engineered copper-remediating chassis must survive in copper-rich environments and adapt to copper toxicity; they also require bespoke adaptations to specifically extract copper and safely accumulate it as a human-recoverable deposit to enable biorecycling. Here, we review current strategies in copper bioremediation, biomining and biorecycling, as well as strategies that extant bacteria use to enhance copper tolerance, accumulation and mineralization in the native environment. By describing the existing toolbox of copper homeostasis proteins from naturally occurring bacteria, we show how these modular systems can be exploited through synthetic biology to enhance the properties of engineered microbes for biotechnological copper recovery applications.

The brighter side of e-waste-a rich secondary source of metal

This article details the electronic waste (e-waste) generation, their composition, health, and environment hazards, and legal rules for disposal as well as their significance as a potential secondary source of metals and other components. Moreover, valuable metal extraction technologies from the e-waste are reviewed in general and waste cell phones in particular. E-waste is nowadays preferentially used for recovery of metals mainly from printed circuit boards (PCBs). Different techniques, namely pyrometallurgy, hydrometallurgy, and biohydrometallurgy used for metal extraction from e-waste are swotted. The economic and environmental valuation features of these technologies are also included. Compared to other methods, biohydrometallurgy is the method of choice, as in it natural components like air and water are used, has low operating and maintenance cost, and operate at ambient temperature and pressure. Microbial aspects of metal extraction from e-waste are summarized.