Resource recovery through bioremediation of wastewaters and waste carbon by microalgae: a circular bioeconomy approach

Integrating electro-Fenton and microalgae for the sustainable management of real food processing wastewater

The present study demonstrates, for the first time, the feasibility of a two-step process consisting of Electro-Fenton (EF) followed by microalgae to treat highly loaded real food processing wastewater along with resource recovery. In the first step, EF with a carbon felt cathode and Ti/RuO2-IrO2 anode was applied at different current densities (3.16 mA cm-2, 4.74 mA cm-2 and 6.32 mA cm-2) to decrease the amount of organic matter and turbidity and enhance biodegradability. In the second step, the EF effluents were submitted to microalgal treatment for 15 days using a mixed culture dominated by Scenedesmus sp., Chlorosarcinopsis sp., and Coelastrum sp. Results showed that current density impacted the amount of COD removed by EF, achieving the highest COD removal of 77.5% at 6.32 mA cm-2 with >95% and 74.3% of TSS and PO43- removal, respectively. With respect to microalgae, the highest COD removal of 85% was obtained by the culture in the EF effluent treated at 6.32 mA cm-2. Remarkably, not only 85% of the remaining organic matter was removed by microalgae, but also the totality of inorganic N and P compounds, as well as 65% of the Fe catalyst that was left after EF. The removal of inorganic species also demonstrates the high complementarity of both processes, since EF does not have the capacity to remove such compounds, while microalgae do not grow in the raw wastewater. Furthermore, a maximum of 0.8 g L-1 of biomass was produced after cultivation, with an accumulation of 32.2% of carbohydrates and 25.9% of lipids. The implementation of the two processes represents a promising sustainable approach for the management of industrial effluents, incorporating EF in a water and nutrient recycling system to produce biomass that could be valorized into clean fuels.

Algal-based bioplastics: global trends in applied research, technologies, and commercialization

The excessive global demand for plastic materials has resulted in severe plastic waste pollution. Conventional plastics derived from non-renewable fossil fuels are non-biodegradable, leading to significant environmental problems. Algal-based bioplastics represent a more viable, renewable, and sustainable alternative to conventional plastics. They have identical properties and characteristics as conventional plastics while being naturally biodegradable. The potential of the algal biomass value chain has already been well-established by researchers. Here, we review the novel insights on research, technology, and commercialization trends of algal-based bioplastics, encompassing macroalgae and green microalgae/cyanobacteria. Data showed that within the last decade, there has been substantial interest in utilizing microalgae for biopolymer production, with more focus on using cyanobacterial species compared to green algae. Moreover, most of the research conducted has largely focused on the production of PHA or its co-polymers. Since 2011, there have been a total of 55 patents published related to algal-based bioplastics production. To date, ~ 81 entities worldwide (commercial and private businesses) produce bioplastics from algae. Overall results of this study emphasized that even with the economic and social challenges, algae possess a substantial potential for the sustainable development of bioplastics while also addressing the UN's SDGs.

Removal of polycyclic aromatic hydrocarbons (PAHs) from produced water using the microalgae Chlorella vulgaris cultivated in mixotrophic and heterotrophic conditions

Chlorella vulgaris was cultivated for 15 days in 10 different treatments under mixotrophic and heterotrophic conditions, using wastewater from oil and poultry industries as the culture medium. The blends were made with produced water (PW), sterilized produced water (PWs), sterilized poultry wastewater (PoWs), sterilized seawater (SWs), and the addition of sodium nitrate to evaluate cell growth in treatments and the removal of PAHs. The heterotrophic condition showed more effective removal, having an initial concentration of 3.93 μg L-1 and a final concentration of 0.57 μg L-1 of total PAHs reporting 83%, during phycoremediation of (PW) than the mixotrophic condition, with an initial concentration of 3.93 μg L-1 and a final concentration of 1.96 and 43% removal for the PAHs. In the heterotrophic condition, the blend with (PWs + SWs) with an initial concentration of 0.90 μg L-1 and a final concentration of 0.32 μg L-1 had 64% removal of total PAHs compared to the mixotrophic condition with 37% removal having an initial concentration of 0.90 μg L-1 and a final concentration of 0.56 μg L-1. However, the best result in the mixotrophic condition was obtained using a blend of (PWs + PoWs) that had an initial cell concentration of 1.18 × 105 cells mL-1 and reached a final cell concentration of 4.39 × 105 cells mL-1, an initial concentration of 4.76 μg L-1 and a final concentration of 0.37 μg L-1 having a 92% total removal of PAHs. The biostimulation process increased the percentage of PAHs removal by 45% (PW) in the mixotrophic condition. This study showed that it is possible to allow an environmental remediation strategy that significantly reduces effluent toxicity and generates high value-added biomass in contaminated effluents rich in nutrients and carbon, based on a circular bioeconomy model.

Marine diatom algae cultivation in simulated dairy wastewater and biomass valorization

Liquid byproducts and organic wastes generated from dairy processing units contribute as the largest source of industrial food wastewater. Though bacteria-mediated treatment strategies are largely implemented, a more effective and innovative management system is needed of the hour. Thus, the current study involves the cultivation of centric diatoms, Chaetoceros gracilis, and Thalassiosira weissflogii in simulated dairy wastewater (SDWW) formulated using varying amounts of milk powder with artificial seawater f/2 media (ASW). The results revealed that cell density and biomass productivity were highest in the 2.5% SDWW treatment cultures of both the strains, the maximum being in C. gracilis (7.5 × 106 cells mL - 1; 21.1 mg L-1 day-1). Conversely, the total carotenoid, chrysolaminarin, and phenol content were negatively impacted by SDWW. However, a considerable enhancement in the total lipid content was reported in the 2.5% SDWW culture of both species. Furthermore, the fatty acid profiling revealed that though the total polyunsaturated fatty acid (PUFA) content was highest in the control setups, the total mono polyunsaturated fatty acid (MUFA) content was higher in the 5% SDWW setups (30.66% in C. gracilis and 33.21% in T. weissflogii). In addition to it, in the cultures utilizing energy from external carbon sources provided by SDWW, the biodiesel produced was also enhanced owing to the heightened cetane number. Thus, the current study evidently highlights the organic carbon acquisition potential of marine diatoms with the scope of providing sustainable biorefinery.

Utilization of agricultural waste biomass and recycling toward circular bioeconomy

The major global concern on energy is focused on conventional fossil resources. The burning of fossil fuels is an origin of greenhouse gas emissions resulting in the utmost threat to the environment and subsequently which leads to global climate changes. As far as sustainability is concerned, fuels and materials derived from organic or plant wastes overcome this downside establishing the solution to the fossil resource crisis. In this context, exploration of agricultural residue appears to be a suitable alternative of non-renewable resources to support the environmental feasibility and meet the high energy crisis. The use of agricultural waste as a feedstock for the biorefinery approach emerges to be an eco-friendly process for the production of biofuel and value-added chemicals, intensifying energy security. Therefore, a prospective choice of this renewable biomass for the synthesis of green fuel and other green biochemicals comes up with a favorable outcome in terms of cost-effectiveness and sustainability. Exploiting different agricultural biomass and exploring various biomass conversion techniques, biorefinery generates bioenergy in a strategic way which eventually fits in a circular bioeconomy. Sources and production of agricultural waste are critically explained in this paper, which provides a path for further value addition by various technologies. Biorefinery solutions, along with a life cycle assessment of agricultural waste biomass toward a wide array of value-added products aiding the bioeconomy, are summarized in this paper.

Impact of different pretreatments on the anaerobic digestion performance of cucumber vine

Copious amounts of cucumber vine (CV) derived from crop growing and harvesting are casually discarded in the field, posing severely negative impacts on public health and the ecological environment. Treating CV via anaerobic digestion (AD) could represent a promising approach while the recalcitrant lignocellulosic structure restricts its conversion efficiency, thus underscoring the importance of valid pretreatments. This study systematically investigated the effects of nine types of commonly applied chemical pretreatments involved H₂SO₄, HCl, H₃PO₄, NaOH, KOH, Ca(OH)₂, CaO, H₂O₂, and alkaline hydrogen peroxide (AHP) pretreatments on methane production of CV. Results showed that alkaline and AHP pretreatments were beneficial to the methane production of CV and obtained the considerable cumulative methane yield and biodegradability of 194.3-241.5 mL·g_VS^-1 and 47.59-59.15%, respectively, 36.83-70.07% higher than untreated. Analyses of lignocellulosic compositions and structural characterizations revealed that alkaline and AHP pretreatments well destroyed both hemicellulose and lignin, which commendably increased the accessibility of cellulose, facilitating the methane production. The findings of this study provide not only efficient pretreatment methods for the disposal and utilization of CV during AD process but also promising alternatives for enhancing methane production performance of similar vine residues, which would be greatly valuable for industrial applications in the future.

Outdoor Inclined Plastic Column Photobioreactor: Growth, and Biochemicals Response of Arthrospira platensis Culture on Daily Solar Irradiance in a Tropical Place

Implementation of outdoor photobioreactors has been challenged by an extremely oversaturated daily peak of solar irradiance. This study aims to understand the role of column size and paranet shading as well as to investigate the most convenient light control in outdoor cyanobacterial culture. The photobioreactor (PBR) consisted of plastic columns with a diameter of 12.74 cm (PBRd-20) and 31.85 cm (PBRd-50) laid outdoors and inclined at 158.22° upwards against solar radiation, while paranet shading was provided at 0%, 50%, 70%, and 90% shading capacity. A semi-continuous culture of cyanobacterium Arthrospira (Spirulina) platensis was conducted for 6 weeks with weekly monitoring of the growth parameter as well as the proximate and pigments content, while the daily irradiance and culture maximum temperature were recorded. The result shows that the column diameter of 12.74 cm had a lethal risk of 44.7% and this decreased to 10.5% by widening the column diameter to 31.85 cm. This lethal risk can be eliminated by the application of a paranet at a 50% reduction level for the column diameter of 31.85 cm and a 70% reduction level for the column diameter of 12.74 cm. The highest culture productivity of 149.03 mg/(L·day) was achieved with a PBRd-20 with 50% shading treatment, but a PBRd-50 with 90% shading treatment led to an increase in the protein and phycocyanin content by 66.7% and 14.91%, respectively.

Photosynthetic Carbon Uptake Correlates with Cell Protein Content during Lipid Accumulation in the Microalga Chlorella vulgaris NIES 227

Large-scale microalgae cultivation for biofuel production is currently limited by the possibility of maintaining high microalgae yield and high lipid content, concomitantly. In this study, the physiological changes of Chlorella vulgaris NIES 227 during lipid accumulation under nutrient limitation was monitored in parallel with the photosynthetic capacity of the microalgae to fix carbon from the proxy of oxygen productivity. In the exponential growth phase, as the biomass composition did not vary significantly (approx. 53.6 ± 7.8% protein, 6.64 ± 3.73% total lipids, and 26.0 ± 9.2% total carbohydrates of the total biomass dry-weight), the growth capacity of the microalgae was preserved (with net O2 productivity remaining above (4.44 ± 0.93) × 10−7 g O2·µmol PAR−1). Under nutrient limitation, protein content decreased (minimum of approx. 18.6 ± 6.0%), and lipid content increased (lipid content up to 56.0 ± 0.8%). The physiological change of the microalgae was associated with a loss of photosynthetic activity, down to a minimum (1.27 ± 0.26) × 10−7 g O2·µmol PAR−1. The decrease in photosynthetic O2 productivity was evidenced to correlate to the cell internal-protein content (R2 = 0.632, p = 2.04 × 10−6, N = 25). This approach could serve to develop productivity models, with the aim of optimizing industrial processes.

Comparative study between immobilized and suspended Chlorella sp in treatment of pollutant sites in Dhiba port Kingdom of Saudi Arabia

Dhiba port has a strategic location near the Neom project. Various anthropogenic activities contributed to the discharge of metals, metalloids and oil spills in the aquatic system and caused environmental pollution. Microalgae are the best microorganisms in aquatic conditions known to be capable of eliminating contaminants. In this work the Chlorella sp. was isolated from seawater, the metals, metalloids were determine using ICP- OES (Inductively Coupled Plasma-Optical Emission Spectrometer) and hydrocarbons were determine using GC-MS in different five sites in Dhiba port, after and before treated with Chlorella sp, and immobilized Chlorella sp. The growth parameters (optical density and pigment contents) of Chlorella sp and immobilized Chlorella sp. were investigated during 14 days of grown. The results showed that the most contaminated site by metals and metalloids was site no 3, by Sb, As, Be, Se, and Zn with concentrations 0.07546, 0.05709, 0.09326, 0.4618, and 0.00979 mg/L respectively, and site no 1 was the most contamination by organic compounds, so the site no 1 and site no 3 were chosen to test the efficiency of Chlorella sp. and immobilized Chlorella sp. to remove hydrocarbons and both metals and metalloids. Chlorella sp. and immobilized Chlorella sp. had completely removed metals and metalloids that were present in site 3. There were only 6 compounds remained, after treatments with immobilized alga in site 1. Immobilized Chlorella sp. is the most effective than suspended Chlorella sp in reduces the number of organic compounds in contaminated area. It is an economic tool due to simplifying harvesting and then retaining for further processing.

Microalgae Bioactive Compounds to Topical Applications Products-A Review

Microalgae are complex photosynthetic organisms found in marine and freshwater environments that produce valuable metabolites. Microalgae-derived metabolites have gained remarkable attention in different industrial biotechnological processes and pharmaceutical and cosmetic industries due to their multiple properties, including antioxidant, anti-aging, anti-cancer, phycoimmunomodulatory, anti-inflammatory, and antimicrobial activities. These properties are recognized as promising components for state-of-the-art cosmetics and cosmeceutical formulations. Efforts are being made to develop natural, non-toxic, and environmentally friendly products that replace synthetic products. This review summarizes some potential cosmeceutical applications of microalgae-derived biomolecules, their mechanisms of action, and extraction methods.

Waste mitigation and resource recovery from food industry wastewater employing microalgae-bacterial consortium

Wastewater generated by the food industry is rich in nitrogen and phosphorus with possible presence of heavy metals. Physical and chemical methods of treatment, although effective, are expensive and may cause secondary environmental pollution damaging aquatic and human life. Traditional biological methods are eco-friendly and cost-effective but involve standalone microorganisms that pose risk of contamination and are not as effective. This review discusses the application of novel microalgal-bacterial consortium as a solution for the resource recovery and treatment of dairy, starch and aquaculture wastewater. Use of biofilm reactors containing anaerobic and aerobic sludge has shown 80-90% and > 90% COD and nutrient removal efficiency in treatment of dairy and starch processing wastewater, respectively. The treatment of aquaculture processing wastewater can be challenging due to high sality and requires salt-tolerant bacteria-microalgae consortium. In this regard, the identification of dominant microalgae and bacteria using 16S rRNA and 18S rRNA genes is recommended.

Biomass production and phycoremediation of microalgae cultivated in polluted river water

The present study evaluated polluted river water as a medium for the growth of oleaginous microalgae under mixotrophic conditions. Microalgae grow in the medium and produce biomass, pigments, and lipids with the removal of pollution loads from wastewater. Selenastrum sp. SL7 produced maximum biomass and lipids of 660 mg L^-1 and 194.5 mg L^-1, respectively. Fatty acid profiling data showed that elevated saturated fatty acid production and major fatty acids found in lipid from these algae were palmitic acids, oleic acid, stearic acid, linolenic acid, and linoleic acid. The low percentage of polyunsaturated fatty acids of EPA was also detected. Water quality in terms of pH, DO, TDS, COD, and BOD was significantly improved. The use of this medium for microalgae cultivation not only improves the biomass and lipid yields but also serves as an excellent means of phycoremediation of pollutants in waste streams with value addition and environmental benefits.

An overview on microalgal-bacterial granular consortia for resource recovery and wastewater treatment

Excessive generation of wastewater is a matter of concern around the globe. Wastewater treatment utilizing a microalgae-mediated process is considered an eco-friendly and sustainable method of wastewater treatment. However, low biomass productivity, costly harvesting process, and energy extensive cultivation process are the major bottleneck. The use of the microalgal-bacteria granular consortia (MBGC) process is economic and requires less energy. For efficient utilization of MBGC, knowledge of its structure, composition and interaction are important. Various microscopic, molecular and metabolomics techniques play a significant role in understating consortia structure and interaction between partners. Microalgal-bacteria granular consortia structure is affected by various cultivation parameters like pH, temperature, light intensity, salinity, and the presence of other pollutants in wastewater. In this article, a critical evaluation of recent literature was carried out to develop an understanding related to interaction behavior that can help to engineer consortia having efficient nutrient removal capacity with reduced energy consumption.

Outflow from a Biogas Plant as a Medium for Microalgae Biomass Cultivation—Pilot Scale Study and Technical Concept of a Large-Scale Installation

Microalgae-based technologies have huge potential for application in the environment sector and the bio-energy industry. However, their cost-efficiency has to be improved by drawing on design and operation data for large-scale installations. This paper presents a technical concept of an installation for large-scale microalgae culture on digestate liquor, and the results of a pilot-scale study to test its performance. The quality of non-treated digestate has been shown to be insufficient for direct use as a growth medium due to excess suspended solids, turbidity, and organic matter content, which need to be reduced. To that end, this paper proposes a system based on mechanical separation, flotation, and pre-treatment on a biofilter. The culture medium fed into photobioreactors had the following parameters after the processing: COD—340 mgO2/dm3, BOD5—100 mgO2/dm3, TN—900 mg/dm3, and TP—70 mg/dm3. The installation can produce approx. 720 kgVS/day of microalgal biomass. A membrane unit and a thickening centrifuge (thickener) were incorporated into the design to separate and dehydrate the microalgal biomass, respectively. The total energy consumption approximated 1870 kWh/day.

Sustainable microalgal biomass production in food industry wastewater for low-cost biorefinery products: a review

Microalgae are recognized as cell factories enriched with biochemicals suitable as feedstock for bio-energy, food, feed, pharmaceuticals, and nutraceuticals applications. The industrial application of microalgae is challenging due to hurdles associated with mass cultivation and biomass recovery. The scale-up production of microalgal biomass in freshwater is not a sustainable solution due to the projected increase of freshwater demands in the coming years. Microalgae cultivation in wastewater is encouraged in recent years for sustainable bioeconomy from biorefinery processes. Wastewater from the food industry is a less-toxic growth medium for microalgal biomass production. Traditional wastewater treatment and management processes are expensive; hence it is highly relevant to use low-cost wastewater treatment processes with revenue generation through different products. Microalgae are accepted as potential biocatalysts for the bioremediation of wastewater. Microalgae based purification of wastewater technology could be a universal alternative solution for the recovery of resources from wastewater for low-cost biomass feedstock for industry. This review highlights the importance of microalgal biomass production in food processing wastewater, their characteristics, and different microalgal cultivation methods, followed by nutrient absorption mechanisms. Towards the end of the review, different microalgae biomass harvesting processes with biorefinery products, and void gaps that tend to hinder the biomass production with future perspectives will be intended. Thus, the review could claim to be valuable for sustainable microalgae biomass production for eco-friendly bioproduct conversions.

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Microalgae cultivation in wastewater from agricultural industries to benefit next generation of bioremediation: a bibliometric analysis

The aim of this study was to provide a bibliometric analysis and mapping of existing scientific papers, focusing on microalgae cultivation coupled with biomass production and bioremediation of wastewater from agricultural industries, including cassava, dairy, and coffee. Using the Web of Science (WoS) database for the period 1996-2021, a search was performed using a keyword strategy, aiming at segregating the papers in groups. For the first search step, the keywords "wastewater treatment", AND "microalgae", AND "cassava" OR "dairy" OR "coffee" were used, resulting in 59 papers. For the second step, the keywords "wastewater treatment" AND "biomass productivity" AND "microalgae" AND "economic viability" OR "environmental impacts" were used, which resulted in 34 articles. In these papers, keywords such as "carbon dioxide biofixation" and "removal of nutrients by the production of biomass by microalgae" followed by "environmental and economic impacts" were highlighted. Some of these papers presented an analysis of the economic feasibility of the process, which reveal the state-of-the-art setup required to make the cultivation of microalgae economically viable. Researches focusing on the efficiency of microalgae biomass harvesting are needed to improve the integration of microalgae production in industrial eco-parks using wastewater to achieve the global goal of bioremediation and clean alternatives for renewable energy generation.

Algae biotechnology for industrial wastewater treatment, bioenergy production, and high-value bioproducts

A growing world population is causing hazardous compounds to form at an increasingly rapid rate, calling for ecological action. Wastewater management and treatment is an expensive process that requires appropriate integration technology to make it more feasible and cost-effective. Algae are of great interest as potential feedstocks for various applications, including environmental sustainability, biofuel production, and the manufacture of high-value bioproducts. Bioremediation with microalgae is a potential approach to reduce wastewater pollution. The need for effective nutrient recovery, greenhouse gas reduction, wastewater treatment, and biomass reuse has led to a wide interest in the use of microalgae for wastewater treatment. Furthermore, algae biomass can be used to produce bioenergy and high-value bioproducts. The use of microalgae as medicine (production of bioactive and medicinal compounds), biofuels, biofertilizers, and food additives has been explored by researchers around the world. Technological and economic barriers currently prevent the commercial use of algae, and optimal downstream processes are needed to reduce production costs. Therefore, the simultaneous use of microalgae for wastewater treatment and biofuel production could be an economical approach to address these issues. This article provides an overview of algae and their application in bioremediation, bioenergy production, and bioactive compound production. It also highlights the current problems and opportunities in the algae-based sector, which has recently become quite promising.

Bioprocesses for the recovery of bioenergy and value-added products from wastewater: A review

Wastewater and activated sludge present a major challenge worldwide. Wastewater generated from large and small-scale industries, laundries, human residential areas and other sources is emerging as a main problem in sanitation and maintenance of smart/green cities. During the last decade, different technologies and processes have been developed to recycle and purify the wastewater. Currently, identification and fundamental consideration of development of more advanced microbial-based technologies that enable wastewater treatment and simultaneous resource recovery to produce bioenergy, biofuels and other value-added compounds (organic acids, fatty acids, bioplastics, bio-pesticides, bio-surfactants and bio-flocculants etc.) became an emerging topic. In the last several decades, significant development of bioprocesses and techniques for the extraction and recovery of mentioned valuable molecules and compounds from wastewater, waste biomass or sludge has been made. This review presents different microbial-based process routes related to resource recovery and wastewater application for the production of value-added products and bioenergy. Current process limitations and insights for future research to promote more efficient and sustainable routes for this under-utilized and continually growing waste stream are also discussed.

Effects of cultivation conditions on Chlorella vulgaris and Desmodesmus sp. grown in sugarcane agro-industry residues

Large-scale microalgae cultivation is often associated with high costs, and nutrients account for a significant part. However, the use of cheaper nutrients, carbon, and water sources could reduce expenses. This study aims to produce Chlorella vulgaris and Desmodesmus sp. cultivated in sugarcane biorefinery residues bagasse and vinasse. A biofertilizer from bagasse biochar was produced and characterized, and a pre-treatment by filtration was performed on vinasse. The effects of varying growth conditions (antibiotic, vinasse, and biofertilizer concentrations; air flowrate; pH; light intensity; and photoperiod) were discussed based on the results of a Plackett-Burman design. The highest cell density was achieved by Desmodesmus sp. (46·10⁶ cells mL^-1 from an initial 6.5·10⁶ cells mL^-1) using vinasse (20%) and biofertilizer (1 g L^-1). Specific metabolite accumulation was also observed. Under stress conditions, 21.3% lipids and 51.0% carbohydrates were obtained for two different cultivations. Using 1 g L^-1 of biofertilizer, biomass composition had 74.8% proteins.